industrial processes nox emission factors

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NOx emission factors for industrial processes are broken down into three major categories:

Solid Waste Disposal

Evaporation Loss

Petroleum Industry

The information that follows was found in the EPA’s “Compilation of Air

Pollutant Emission Factors AP-42, 5 th ed. Vol. I – Stationary Point and Area

Sources”

Solid Waste Disposal

This category has six subcategories:

Refuse Combustion- burning of garbage and other nonhazardous solids

Sewage Sludge Incineration

Medical Waste Incineration

Open Burning

Automobile Body Incineration

Conical Burning- truncated cones with screened top vents

Refuse Combustion

This type of combustion uses five main different combustors and nine other combustors which are used for other than municipal waste.

Table 1. Emission Factor for Mass Burn Rotary Waterwall Combustors

Pollutant Uncontrolled kg/Mg lb/ton

NOx 1.13 2.25

Calculated with a heating value of 10466 J/g.

Should be used for estimating long term, not short term, emission levels, this applies particularly to pollutants measured with continuous measuring emission monitoring systems.

Table 2. Emission Factor for Mass Burn Refractory Combustors

Pollutant Uncontrolled

NOx kg/Mg

1.23 lb/ton

2.46

Calculated with a heating value of 10466 J/g.

Should be used for estimating long term, not short term, emission levels, this applies particularly to pollutants measured with continuous measuring emission monitoring systems.

Table 3. Emission Factor for Modular Excess Air Combustors

Pollutant Uncontrolled

NOx kg/Mg

1.24 lb/ton

2.47

Calculated with a heating value of 10466 J/g.

Should be used for estimating long term, not short term, emission levels, this applies particularly to pollutants measured with continuous measuring emission monitoring systems.

Table 4. Emission Factor for Refuse-Derived Fuel-Fired Combustors

Pollutant Uncontrolled

NOx kg/Mg

2.51

Calculated with a heating value of 10466 J/g.

Should be used for estimating long term, not short term, emission levels, this applies particularly to pollutants measured with continuous measuring emission monitoring systems.

Table 5. Emission Factor for Modular Starved-Air Combustors

Pollutant Uncontrolled lb/ton

5.02 kg/Mg lb/ton

NOx 1.58 3.16

Calculated with a heating value of 10466 J/g.

Should be used for estimating long term, not short term, emission levels, this applies particularly to pollutants measured with continuous measuring emission monitoring systems.

Table 6. Emission Factor for conical Burners Without Controls

Type of Waste NOx

Municipal refuse kg/Mg

2.50 lb/ton

5.00

Wood refuse 0.50 1.00

If you want to find out what volume of pollutant you have, you can use the following conversion factors to determine this value at 7% O

2

.

Combustor Type

All but RDF

RDF

Table 7. Conversion Factors for NOx emissions

Divide kg/Mg lb/ton kg/Mg lb/ton

By

7.70 X 10

-3

1.54 X 10

-2

9.54 X 10

-3

1.89 X 10

-2

To Obtain ppmv ppmv ppmv ppmv

Trench

Table 8. Emission Factor for Combustors other than Municipal Waste

Combustor Type NOx kg/Mg lb/ton

Industrial/commercial

Multiple chamber

Single chamber

Wood

Rubber tires

Minicipal refuse

Flue-fed single chamber

1.50

3.00

1.00 2.00

2.00 4.00

ND ND

ND ND

1.50 3.00

Flue-fed (modified)

Domestic single chamber

Without primary burner

With primary burner

5.00 10.00

0.50

1.00

1.00 2.00

Sewage Sludge Incinerators

There are three main types of incinerators used in sewage sludge burning. They and their emission factors are as follows:

Table 9. Sewage Sludge Incinerators Emission Factor for NOx

Incinerator Type a

NOx b kg/Mg lb/ton

Multiple Hearth

Uncontrolled

Fluidized Bed

Uncontrolled

Electric Infrared

Uncontrolled

Controlled (Venturi/impingement)

2.50 5.00

0.88 1.70

4.30

8.60

2.90 5.80 a units are pollutants emitted per dry sludge burned b uncontrolled emission factors apply to all air pollution control device types

Medical Incinerators

There are three types of medical waste incinerators. The first type, the controlled air incinerator, only has one emission factor for NOx which is 1.78 kg/Mg (3.56 lb/ton) for uncontrolled emissions. The second type, the rotary kiln incinerator, has several different ways of PM control. The table below only list a few. The third type, the excess air incinerator, there was no data given.

Pollutant

Table 10. Rotary Kiln Medical Waste Incinerator emission factor

Uncontrolled SD/FF SD/Carbon High Energy

Injection/FF Scrubbers kg/Mg lb/ton kg/Mg lb/ton kg/Mg lb/ton kg/Mg lb/ton

NOx

SD – Spray dryer

2.31 4.63 2.63 5.25 2.45 4.91 2.04 4.08

FF – Fabric filter

The high energy scrubbers are of the venturi type with a convergent/divergent section. A liquid, usually water, is injected into the gas stream upstream of the throat. The flue gas impinges on the liquid stream in the converging section. As the gas passed through the throat, the the shearing action atomizes the liquid into fine droplets. The gas then decelerates through the diverging section, causing more contact between particles and liquid droplets. The liquid is then removed by cyclone, demister, or swirl vanes.

Open Burning

For open burning, which is done either in an open drum or in a field, there are only tw emission factors given for this. The NOx emission factors for municipal refuse is 3 kg/Mg (6 lb/ton). The other emission factor is for automobile components which is 2 kg/Mg (4 kg/Mg). The emission factor for automobile components takes into account the burning of upholstery, belts, hoses, and tires burned together.

Auto Body Incineration

This is the area where the total car is burned (tires removed). It takes approximately 30-40 minutes to burn two cars simultaneously. The data given is based on

113 kg (250 lbs) of combustible material on stripped car body. There are two emission factors for this type of burning. The first is with no air pollutant control devices installed, uncontrolled burning. The emission factor for this is 0.05 kg/car (0.1 lb/car). The second is with an afterburner attached to the incinerator. With the afterburner installed, the emission factor for NOx is reduced to 0.01 kg/car (0.02 lb/car).

Evaporation Losses

The only found for evaporation losses was those for drum cleaning. The factors are given in two categories. The first, uncontrolled, has an emission factor of 0.89 g/drum

(.002 lb/drum). The controlled has an emission factor of 0.018 g/drum (0.00004 lb/drum).

These values are in terms of the weight of pollutant released per drum burned.

Petroleum Industry

The first, boilers and process heaters was given under the fuel combustion heading. The remaining are broken down into several subcategories per type. There is currently no data for the fluid coking units and delayed coking units. The former which is made up of uncontrolled and electrostatic precipitator and CO boiler . The remaining emission factors are as follows:

Table 11. Emission Factors for Petroleum Refineries a

Process NOx

Fluid Catalytic Cracking units

Uncontrolled

kg/1000 L fresh feed

lb/1000 bbl fresh feed

Electrostatic precipitator and CO boiler

kg/1000 L fresh feed

lb/1000 bbl fresh feed

Moving-bed cracking units d

kg/1000 L fresh feed

lb/1000 bbl fresh feed

Compressor engines

Reciprocating engines

kg/1000 m3 gas burned

lb/1000 ft3 gas burned

Gas turbines

kg/1000 m3 gas burned

lb/1000 ft3 gas burned

Blowdown systems

Uncontrolled

kg/1000 L refinery feed

lb/1000 bbl refinery feed

Vapor recovery system and flaring

kg/1000 L refinery feed

lb/1000 bbl refinery feed

Vacuum distillation column condensers c

Uncontrolled

kg/1000 L refinery feed

lb/1000 bbl refinery feed

Controlled (vented to heater or incinerator)

0.204

(0.107 to 0.416)

71.0

(37.1 to 145.0)

0.204

b

(0.107 to 0.416)

71.0

b

(37.1 to 145.0)

0.014

5.00

55.4

3.4

4.7

0.3

Neg

Neg

0.054

18.9

Neg

Neg

Neg

a Numbers in parentheses indicate a range of values observed Neg = negligible b May be higher from the combustion of ammonia c If refinery feed rate is known rather than vacuum feed rate, assume vacuum feed rate

is 36% of refinery feed. Refinery feed rate is the crude oil feed rate to the atmospheric

distillation column.

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