2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 1 Stress Transformation, Principal Stresses and Mohr’s Circle (Chapter 5) Consider Conservation of Linear Momentum and assume there is no mass flux and that body forces are negligible (only the traction terms remain). The result is static equilibrium of stresses on a differential volume: xx yx zx 0 x y z xy yy zy 0 x y z xz yz zz 0 x y z 2001, W. E. Haisler 2 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle Consider a stress state where the only non-zero stresses applied to the volume occur in a 2-D plane oriented along the coordinate axes. This is called plane stress. For example, we can have plane stress in the x-y plane, the x-z plane, or the y-z plane. For example, plane stress in the x-y plane is shown below: xx y yy zz yx xy xy zz xx xx xy yx yy x generalized z yy yx plane stress yx yy plane stress xy xx 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 3 Assume plane stress (stresses in x-y plane only) so that the traction (stress) tensor becomes: xx xy yx yy 0 0 0 0 0 We now consider the question of resolving the given stress components in the x-y directions into stresses oriented in a different direction. For example, the resultant stresses on a plane which has a normal which makes an angle with the x-axis. A further question is whether there is some plane where the stresses are a maximum or are zero. Consider the following example: 2001, W. E. Haisler 4 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle Consider a column loaded by a compressive pressure (traction) as shown below in left figure. Draw two different free-bodys as shown: P y x column with compressive load P yy freebody 1 P ns nn yy ns nn freebody 2 For free-body 1, where we cut the structure normal to the y axis, we obtain only the normal stress yy on the cutting plane. However, in fb#2, both normal nn and shear ns stresses exist. 2001, W. E. Haisler 5 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle In the previous column example, we see that for a column loaded only in compression, if one takes a cutting plane at some angle, then shear stresses must exist on the cut plane. Consider a more general problem. F2 F1 F F1 1 p p p point 0 F2 F2 y y’ x x’ Suppose that we want to determine the internal stresses [ ] at some point “O” in the body. We could use an x-y coordinate system as shown in the middle figure, but we could also use and x’-y’ coordinate system as shown in the right figure. Will we get different results for [ ]. DEFINITELY, YES! 2001, W. E. Haisler 6 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle Consider a solid body such as that shown below. Suppose that we start with the state of stress defined in x-y coordinates. F2 F1 yy y' y' p x' y' xy point 0 y x z x'x' xx xx xy x' x' yy x' y' y x' y' x y' y' 2001, W. E. Haisler 7 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle We wish to determine the state of stress in the x'-y' coordinate system. We pass a cutting plane through point "O" which a unit normal vector n as shown below to obtain: yy zz yx xy xx xy zz y’ xx xx yx yy n’ xy x' x z n y y' t (n ) yx yy x’ 2001, W. E. Haisler 8 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle A 2-D picture of the stress-state may be easier to work with: yy yx xx xy y x z yx yy xy xx xx xy yx t( n ) n y’ y x’ x yy Note that the unit vector n as well as the x'-axis makes an angle with the x-axis (measured CCW from the x-axis). From our work on tractions in chapter 4, we have: 2001, W. E. Haisler 9 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle y n nxi n y j cos i sin j t (n) xx n x t( n) t( n) i t( n) j = traction x y vector xy yy xx , yy , xy = Cauchy stresses From Cauchy's formula, we have t( n ) n or t(n) n t xx cos yx sin n xx n yx ( n) x y x t xy cos yy sin n xy n yy ( n) y x y 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle The expression t ( n) 10 n is a general result in 3-D which gives the projection of Cauchy stress tensor onto a plane whose unit normal is given by n . The traction vector t( n) on the inclined face, as given above, is written terms of it's x and y components. It is much more informative and useful to write the traction vector t( n) in terms a normal component n and a parallel (shear) component s as shown below. Or, because the unit normal n and x'-axis are in the same direction, we would actually be determining the stresses x ' x ' and x ' y ' in the x'-y' coordinate system as shown below: 2001, W. E. Haisler 11 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle t (n ) y t( n ) n xx xy yx t (n ) x yy x' y' s x' y' t( n ) x'x' n y’ y x’ = CCW angle from x-axis The normal component x ' x ' (also called n ) is first obtained from the dot product of the unit normal and the traction vector: n n tn or as a vector n (n tn )n x 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 12 and the shear (parallel) component is obtained from vector addition tn n s s t n n Now, lets carry out these vector operations to obtain n and s . The unit normal vector in 2-D (x-y) is given by n nxi n y j cos i sin j Cauchy's formula in vector notation tn n (nx xx n y yx )i (nx xy n y yy ) j ( xx cos xy sin )i ( xy cos yy sin ) j 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 13 Normal component of traction ( xx cos xy sin )i x ' x ' tn n cos i sin j ( xy cos yy sin ) j cos2 2 sin cos sin 2 xx xy yy Use the double angle trig identities to rewrite above equation cos 2 (1 cos 2 ) / 2 sin 2 (1 cos 2 ) / 2 2sin cos sin 2 2001, W. E. Haisler 14 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle With the double angle trig identities, x ' x ' becomes x'x' n xx yy xx yy 2 2 cos 2 xy sin 2 Shear component of traction The shear component, s , can be obtained from vector algebra, ie, tn n 2 s 2 or s tn n2 2 or x ' y ' tn x2' x ' Evaluating the above and using the double angle formulas, we obtain for the shear component: 2 x ' y ' s xy cos 2 xx yy 2 sin 2 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 15 An alternate procedure to obtain the shear component: Define the unit normal in the direction of y' to be n ' : n ' k n sin i cos j The shear component x ' y ' is the component of tn in the direction of n ' so that ( xx cos xy sin )i x ' y ' tn n ' sin i cos j ( xy cos yy sin ) j xx cos sin xy ( sin 2 cos 2 ) yy sin cos xy cos 2 xx yy 2 sin 2 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 16 These last two results allow us to transform the stresses from an x-y coordinate system to an x'-y' coordinate system and are called the stress transformation equations. We could obviously use either the notation x ' x ' or n , and x ' y ' or S . We will choose to use n and S . After squaring both sides of the n and s equations, adding the results to obtain one equation and using trig identities, we obtain the following 2 2 xx yy yy 2 2 xx s xy n 2 2 The above is similar to the equation of a circle of radius r located at x=a and y=b, ie, (x-a)2 + (y-b)2 = r2 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 17 Thus, the relation defining the normal and shear components (in terms of the x and y stresses) can be drawn as a circle if we choose the following: x n a xx yy y s 2 b0 2 xx yy r xy 2 2 This leads to graphical representation of the stress transformation equations known as Mohr's Circle. 2001, W. E. Haisler 18 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle x ' y ' ( s ) xx yy 2 r xy 2 2 yy , xy C y face stresses P2 P1 A r 2 S Smax a ( xx yy ) / 2 2 P x ' x ' ( n ) xx , xy B x face stresses P1 , P2 principal stresses is positive counter clockwise 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 19 Important note on sign convention for shear stress used in constructing Mohr’s Circle. When defining the Cauchy stress, a positive shear stress xy on the positive x face was in the positive y coordinate direction. Because the calculation for the shear component above, ie, s t 2 n 2 which involves a square root, there is an n uncertainty in the + direction of the shear component. In order for the Mohr’s circle graphical representation to be used properly, we must adopt a sign convention: Shear stresses on opposite faces that form a clockwise couple about the center are positive on the Mohr’s circle. 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle yy yx xy xx yy yx xy xx 20 Shear which makes CW moment is positive Differential volume + direction Mohr's Circle Shear on +x face is negative Shear on +y face is positive A positive xy (in the stress tensor) is plotted on Mohr's circle as negative for the x-face and positive for y-face. 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 21 Mohr’s Circle graphically represents the Cauchy formula for tn n . It allows one to graphically determine the normal and shear stress on any plane relative to the x-y axes. Its most important use is to determine the principal stresses (the maximum and minimum values of the normal stress, n , where there is no shear stress), the maximum shear stress, s , and the orientation of the planes on which these occur. The principal stress is the normal stress that occurs on a plane where no shear stress exists. 2001, W. E. Haisler 22 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle Construction of Mohr’s Circle (method 1) 1. Locate center on n axis at ( xx yy ) / 2. 2 xx yy 2. Draw circle with radius r xy 2 2 . 3. Locate the two points on circle with values of the stress components on the x-face and y-face. These two points lie on a diameter line of circle which passes through the center. 4. Determine max/min values of n and s and their plane orientation (angle from x or y face). Remember: angles on Mohr’s circle are twice the real world. 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 23 Construction of Mohr’s Circle (method 2) 1. Plot the values of normal and shear stress from the x-face ( xx and xy ) on the n and s axes. Observe Mohr’s circle assumption on positive shear (shear is positive if moment due to shear is CW). 2. Plot the values of normal and shear stress from the y-face ( yy and yx ) on the n and s axes. 3. The above two points form the diameter of Mohr’s circle whose center is located where the diameter line intersects the n axis. 4. Determine max/min values of n and s and their plane orientation (angle from x or y face). Remember: angles on Mohr’s circle are twice the real world. 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 24 Some reminders: 1. For determining n and s from the defining equations, the angle between the normal to any plane and the x-axis is defined positive in the CCW direction from the x-axis. 2. When plotting shear stresses on Mohr’s circle, a shear stress is considered positive if it produces a CW moment. 3. All angles on Mohr’s circle are twice the real world [the x- and y-face stresses are 90 in the x-y coordinate system, but 180 apart on Mohr’s circle (opposite ends of circle diameter)]. 4. The planes of principal stress and maximum shear stress are 90 apart on Mohr’s circle and thus 45 apart in the real world!!!! 5. The angle defining the planes where the maximum values of n and s occur can also be obtained by calculus. If 2001, W. E. Haisler n Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle xx yy xx yy 2 2 25 cos 2 xy sin 2 Then taking the derivative with respect and setting equal to zero gives the max/min values: d n 0 ( xx yy )sin 2 2 xy cos 2 d The above can be solved for two roots in the range: -90+90 which define the normal for the planes of max/min normal stress with respect to the x-axis. (see the MAPLE example) The max value of shear stress can be obtained in a similar manner. The defining plane of max shear is always 45 from plane of max/min normal stress. 2001, W. E. Haisler 26 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle Mohr's Circle Example. Consider the plane stress state given by the stress tensor: 20 ksi 10 ksi 50 10 ksi 10 20 50 ksi 50 ksi 10 ksi 20 ksi 1. Determine center of circle, point A. A xx yy 2 50 20 35ksi 2 2. Determine point B, x-face ( xx , xy ) =(50,-10) 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 3. Determine point C, y-face ( yy , xy ) =(20,+10) 4. Draw Mohr’s circle (plot x face first with x ' y ' 10 : x' y ' ( s ) 50 10 ksi 10 20 (20,10) y - face x' x' ( n ) (35, 0) (50, -10) x - face 27 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 28 5. Compute principal stresses and max shear stress. xx yy 50 20 2 2 r 10 18.03ksi xy 2 2 2 2 P A r 35 18.03ksi P1 35 18.03 53.03ksi P 2 35 18.03 16.97ksi Smax r 18.03ksi Note that we have two principal stresses: P1 and P 2 . These are located 180 on Mohr's circle, but 90 in the real world. In relation to the stress transformation equations, P1 is the normal stress in the x'-axis direction (which is oriented at an angle P to the x-axis) and P 2 is the normal stress in the y'-axis direction. 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 29 The planes of maximum shear occur 45 (real world) from the planes of principal stress. Plot the principal stresses and max shear stresses on Mohr’s Circle: x' y ' ( s ) 18.03ksi (35,18.03) 50 10 ksi 10 20 (35, 0) x' x' ( n ) Smax (20,10) y - face P2 16.97ksi 2 P 2 S P1 (50, -10) x - face (35, 18.03) Smax 18.03ksi 53.03ksi 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 30 6. Identify orientation of planes for principal stresses relative to x-face plane. xy 10 1 1 2 P tan tan 33.7 deg 50 35 xx A P 16.85deg CCW from x-face The plane for the second principal stress P 2 is ( P 90) deg CCW from x-face (real world). Note: In the above calculation, a formula was written down and used for 2 P . This is discouraged. It is far simpler (and usually less mistakes) to look at Mohr’s circle and apply trigonometry to calculate the angles. 7. Identify orientation of planes for maximum shear stress (bottom of circle) relative to x-face plane. 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 31 2 S 90deg 2 P 90 33.7 56.3deg S 28.15deg CW from the x-face OR, plane of max shear stress (bottom of circle) is 45 CW in the real world from the principal stress plane with P1. Note: P S 45 deg (always !) Note that the plane of max shear stress will generally have nonzero normal stress! In this case, the plane of max shear stress has a normal stress n 35ksi . 8. Draw three free bodies: with the x-y stresses, with the principal stresses, and with the max shear stresses. 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 20 ksi The dark face is the original x-face as it is rotated. 10 ksi 50 ksi 50 ksi 10 ksi 20 ksi 16.97 ksi 53.03 ksi 16.85 principal stress planes 53.03 ksi 16.97 ksi 35 ksi 35 ksi 45 18.03 ksi 18.03 ksi 35 ksi maximum shear stress planes 35 ksi 28.15 The shear stress on the rotated xface is negative on Mohr’s circle and thus positive on the stress cube. 32 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 33 Note the following: To obtain the orientation for principal stresses, the x-face has been rotated 16.85 deg CCW in the real world (33.7 deg on Mohr’s circle). To obtain the orientation for maximum shear stresses, the xface has been rotated 28.15 deg CW in the real world (56.3 deg on Mohr’s circle), OR, equivalently a rotation of 45 deg CW in the real world from the principal stress plane. 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 34 Generalized Plane Stress In the previous development of the Mohr’s Circle, we considered only the stresses in the x-y plane that resulted in two principal stresses P1 and P 2 (remember, that principal stresses occur on planes where there is no shear stress). We can also use Mohr’s Circle for the case when the third plane (for example, the z plane) contains only a normal stress zz . The stress tensor is 0 xx xy yx yy 0 0 zz 0 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 35 Since there are no shear stresses on the z plane, zz is a principal stress, i.e., P3 zz . We note that in the x-y plane, Mohr’s circle is defined by a circle with coordinates of ( P1 , 0) and ( P 2 , 0). Thus, the circle is (or can be) defined by the principal stresses. It follows that the Mohr’s circle for the x-z plane would also be formed the principal stresses in the x-z plane, in this case P1 and P 3 . Similarly, Mohr’s circle in the y-z plane is defined by P 2 and P 3 . We can draw all three of these circles on one diagram as shown below. 2001, W. E. Haisler 36 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle x ' y ' ( s ) S ( generalized plane stress ) max ( xx , xy ) r P3 ( zz , 0) P2 2 P 2 S ( yy , xy ) S max P1 x ' x ' ( n ) 2001, W. E. Haisler 37 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle Mohr's Circle Generalized Plane Stress Example. Consider the plane stress state given by the stress tensor: 20 ksi 10 10 50 10 0 10 20 0 ksi 0 0 10 10 50 50 ksi 10 10 y 10 x 20 z Steps 1-7 will be identical to the previous example for the x-y plane (since both examples have exactly the same stress components in the x-y plane). Hence, for the x-y plane we obtain Mohr’s circle: 2001, W. E. Haisler x' y ' ( s ) Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle Smax 18.03ksi 50 10 0 10 20 0 ksi 0 0 10 (35,18.03) (20,10) y - face x' x' ( n ) (35, 0) P2 16.97ksi 38 16.85 2 S P1 53.03ksi (50, -10) x - face (35, 18.03) Smax 18.03ksi To complete the solution we note that there are no shear stresses in the z plane and hence zz is automatically a principal stress. Thus, P 3 zz 10 ksi. Adding the third principal stress to Mohr’s circle, we obtain: 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle Smax x' y ' ( s ) 39 50 10 0 10 20 0 ksi 0 0 10 31.52ksi (35,18.03) (20,10) y - face x' x' ( n ) (35, 0) P3 10ksi P2 16.97ksi 16.85 2 S P1 53.03ksi (50, -10) x - face (35, 18.03) Smax 31.52ksi Hence, the principal stresses are P 10, 16.97, 53.03 ksi . The maximum shear stress is the radius of the largest Mohr’s 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 40 53.03 10 31.52ksi when generalized circle. Thus, S max 2 plane stress is considered. 2001, W. E. Haisler Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle 41 Some practice problems for Plane and Generalized Plane Stress: 1. 2. 3. 4. 5. 6. 7. xx 50ksi, yy 10ksi, xy 20ksi (plane stress in x-y plane) yy 50ksi, zz 10ksi, yz 20ksi (plane stress in y-z plane) xx 10MPa, yy 50MPa, xy 20MPa xx 10MPa, yy 50MPa, xy 20MPa xx 10ksi, yy 50ksi, xy 0ksi xx 0ksi, yy 0ksi, xy 20ksi xx 50MPa, yy 50MPa, xy 0MPa (hydrostatic compressive stress) 8. xx 50ksi, yy 10ksi, xy 20ksi, zz 0ksi (generalized plane stress) 9. xx 50ksi, yy 10ksi, xy 20ksi, zz 20ksi (generalized plane stress) 10. xx 20ksi, yy 50ksi, zz 10ksi, yz 20ksi 2001, W. E. Haisler 42 Chapter 5: Transformation of Stresses, Principal Stresses and Mohr’s Circle Note on Three-Dimensional Stress Analysis For a general stress tensor (3-D), it can be shown that the principal stresses are defined by the following eigenvalue problem: p I 0 or xx p xy xz yx yy p yz zx zy zz p 0 The above yields a cubic equation in p which can be solved for the three principal stress components. (See Sec. 2.2.7 of Introduction to Aerospace Structural Analysis by Allen and Haisler).