TEMPERATURE-DEPENDENCY OF CAPACITIVE POLYMER HUMIDITY PROBES Simone Griesel, Horst Niemand, Manfred Theel, Eckhard Lanzinger Deutscher Wetterdienst (DWD) Frahmredder 95, D- 22393 Hamburg, Germany Tel.:++49 406690-2457, Fax: ++49 40 6690-2499, E-mail: simone.griesel@dwd.de ABSTRACT To determine relative humidities (RH) during times of rapid humidity changes sensors with low response times are needed. Because saturation vapour pressure changes with temperature and air pressure the relative humidity measurement may also be affected by temperature. The CIMO Guide only states significant temperature and humidity dependence of solid state sensors but without quantifying the influence on measurement uncertainty and sensor time constant. The aim of this work was to determine the extent to which the response times of humidity sensors are affected by temperature. Eight different capacitive polymer sensors (heated and non-heated) versions were tested in a climate chamber at Deutscher Wetterdienst (DWD). Some results of these laboratory tests are presented and the set up for a field test is described. Introduction The accurate measurement of relative humidity (RH) is important for forecasting the visibility and the calculation of the dewpoint. Capacitive polymer humidity sensors are widely used for these measurements due to their easy handling, good cost performance ratio, wide measurement range, good accuracy and fast response. The CIMO Guide (2008)[1] reports achievable uncertainties of 3%RH to 5%RH (Table 4.1) and time-constants of 1s to 10s (Table 4.2). While the accurracy requirements are not separated neither by temperature nor by humidity the 1/e time constant values for electrical capacitive sensors are given for 85%RH but without mentioning the temperature influence. So far most manufacturers differentiate the accuracy of their capacitive humidity sensor between temperature and humidity, while the definition of response time is limited to a single reference temperature, typically 20°C. Furthermore the specification of the 1/e time constant or t63 for capacitive humidity probes suggests that the sensors respond as a first-order LTI system (linear time-invariant). 1 Dooley&O´Neal [2] have reported that the transient response for capacitive thin film sensors could be characterized by an exponential curve with two time constants, a fast initial response is followed by a much slower drift toward equilibrium at the final RH value. This paper describes a laboratory method for determining the response time and behaviour of different humidity sensors. Examples for results of the lab and outdoor measurements are shown. The knowledge of the response time of the RH sensors as a function of temperature is needed for the proper specification of these sensors. Test sensors Eight different capacitive polymer sensors were tested at DWD. Three sensors were heated versions. All of them were used with the original filters recommended by the manufacturers and with their factory calibration. Table 1 gives an overview of the tested sensors. Manufacturers specifications are shown together with WMO/CIMO recommendations and DWD requirements. Table 1: Tested sensors with manufacturers specifications for the accuracy and response time in comparison to WMO/CIMO recommendations and DWD requirements. Relative humidity Range measurement uncertainty sensor time constant WMO CIMO 0 - 100 %RH 1%RH reqiured [3%RH to 5%RH achievable] 1s to 10 s DWD 3 %RH [0 - 100%RH, 45°C < TT < 0°C ] 5 %RH [0 - 95%RH, 0°C < TT < -10°C ] 8 %RH [0 - 85%RH, -20°C < TT < -10°C ] 15s mela CPC 1/9-ME 0 - 100 %RH 2 %RH [5 -95 %RH, 10 - 40 °C] < + 0.1 %/K [for <10°C, >40°C] not specified EE 08 0 - 100 %RH not specified EE 33* 0 - 100 %RH 2 %RH [0 - 90 %], 3 %RH [90 - 100 %] 0.03 %RH/°C [at 20°C] 1.3%RH+0.3*reading %RH [-15-40°C, <90%RH] t 90 =<15s [20°C] 2.3%RH [-15-40°C, >90%RH] Rotronic HC2-S3 0 - 100 %RH 1% t 63 = 12 - 15 s [at 23°C] Vaisala HMP45D 0.8 - 100 %RH 1 %RH [Laboratory, 20 °C], 2 %RH [Field 0 – 90 %RH], 3 %RH [Field 90 -100 %RH] 15s [at 20°C] Vaisala HMP155A* HMP155D 0 - 100 %RH 1 % RH [0-90%RH, +15 - +25°C] 1.7 % RH [90-100%RH, +15 - +25°C] 1.0+0.008*reading %RH [-20 - +40°C] 20s [for 63% at 20°C] 60s [for 90 % at 20°C] testo 6337 9742* 0 - 100 %RH 2,5 % RH [0-100%RH, 25°C] not specified * heated versions 2 Laboratory test 1. Accuracy at different constant temperature conditions To investigate the temperature dependency of the measurement uncertainty the senors are tested in a climate chamber at DWD. A benchtop two-pressure humidity generator (Thunder Scientific Model 2500 ST-LT [RH: 10 % RH to 95 % RH, T: -10°C to70°C]) is used as reference system. It is humidity and temperature controlled and the expanded uncertainties are U(RH)=± 0.5%RH, U(T)= ± 0.06°C. Three sensors can be tested at one time in a manifold placed in the centre of the chamber. The temperatures investigated were -5°C, 5°C, and 20°C. The uncertainty of the temperature measurement was determined to be ±0.2°C over the whole measurement range. RH was set stepwise to 10%RH, 30%RH, 50%RH, 70%RH, 90%RH and 95%RH. The sensors are allowed to stabilize down to ±0.3%RH within half an hour of measurement. Then the mean uncertainty for at least 20 minutes was calculated. Results Figure 1 shows the results for the accuracy in stationary conditions at 20°C. The sensors show good results below 90%RH with deviations between -1%RH and +2%RH. For humidities above 90%RH only the HMP45D shows larger deviations up to -3%RH. The corresponding results for stationary conditions at -5°C are different. For lower humidities of 30%RH and 50%RH the deviations to the reference RH of the chamber are within the range of ±3%RH. For higher humidity values considerable negative deviations appear for some sensors (see Figure 2). Two sensors showed deviations of more than -5%RH at humidities above 70%RH. The deviation for the heated sensors EE33 and testo 6337 and the non heated CPC1/9, HMP45D and HMP155D were within the acceptable range of ±5%RH. 5 T chamber = 20°C CPC 1/9 EE 08 4 EE 33 3 HC2S3 Difference to chamber [%RH] 2 HMP45D HMP155D 1 testo 6337 0 -1 -2 DWD requirement ±3% RH -3 -4 -5 20 30 40 50 60 70 80 90 RH chamber [%RH] Figure 1: Accuracy of the humidity sensors at isothermal conditions [20°C] 3 100 5 CPC 1/9 T chamber = -5°C 4 EE 08 EE 33 3 HC2S3 Difference to chamber [%RH] 2 HMP45D HMP155D 1 testo 6337 0 -1 -2 -3 -4 -5 20 30 40 50 60 70 80 90 100 RH chamber [%RH] Figure 2: Accuracy of the humidity sensors at isothermal conditions [-5°C] 2. Temperature dependency of response time The impact of temperature on the response time (transient performance) was tested with a special temperature and humidity controlled chamber (see Figure 3). The components of the humidity generator are shown on the left hand side of Figure 3, the temperature chamber is on the right side. The humidity generator constists of a mixing unit to combine two gas flows, one with 100%RH the other one with 0%RH, in a selectable ratio. A fast polymer humidity sensor in a small temperature stabilized chamber (T > room temperature) is monitoring changes in humidity. Because of the constant temperature and restricted humidity range the response time of this sensor is nearly constant. After the mixing unit the gas tubes are heated to avoid condensation. The gas flow is then transmitted into a sensor manifold inside a temperature chamber to vary temperature in a range of 30°C to 60°C. As the humidity generator is providing a constant dew point the relative humidity is adjusted depending on the temperature. Humidity Generator Compressor Flow Controller 1 Pressure controller Flow Controller 2 Gasdrying apparatus TT TP RH RH, TT 0% RH 100% RH heated Stabilized T Sensor-manifould with test-sensor Dewpointhygrometer Temperature Chamber Water vapour saturator Figure 3: Configuration of the climate chamber at DWD for investigating the temperature dependency of response times 4 For response time tests the sensors were exposed to two "forward" steps in RH: 30-70-95%RH and one "reverse" step 95-30%RH. The air flow rate and the temperature were kept constant during the measurements. These tests were conducted at five different temperatures, at -20°C, -10°C, 0°C, 10°C, and 20°C to investigate the temperature influence on the response time. For calculating the sensor response time we specified the tolerance to ±0.3% RH within one minute for reaching its final RH value. Results 2.1 Characteristic of response While the specification of the time constant for capacitive polymer humidity probes implies that the sensor has a first-order LTI system response with 1τ =1/e =63.2%, measurements of response times of several sensors in our laboratory revealed a different behaviour. For some sensors it takes longer to reach the 5τ =99.3% level of the final RH. Some sensors are faster. Therefore the sensor step response seems to depend on the sensors polymer and the used filters. It was mentioned before that non appropriate filters may influence the measurements by a time delay (see [3]). For clarification Figure 4 shows the sensor step response of the EE33 and the HMP45D at isothermal condition of 10°C and a humidity step from 30%RH to 70%RH. While the sensor step response of the EE33 is close to the exponential function (see pink line) the sensor step response of the HMP45D is faster at the beginning until around 80% of the final RH and slower at the end (see green line in comparison with the exponential function blue line in Figure 4). Thus the declaration of 1 τ indicates a faster response for the HMP45D. But the EE33 is faster in reaching the final RH. To be able to compare different sensors it is proposed to define another time constant. It has to be independent of the characteristics of the response and should indicate the time the sensor reaches the desired humidity. For practical reasons the measurement time should be as short as possible. Therefore a T97 constant could be an agreement. Table 1 gives an example for the sensors EE 33 and HMP45D. Figure 4: Different sensor step response of two sensors: nonheated (HMP45D) and heated (EE33) version. Isothermal condition at -10°C and a humidity step 30%RH to 70%RH compared to the exponential function. 5 Table 1: Response time of the sensors EE33 and HMP45D for isothermal condition at -10°C and humidity step from 30%RH to 70%RH sensor EE 33 HMP 45D 1τ 54s 30s 5τ 411s 431s T97 258s 274s 2.2 Dependency on humidity step For some sensors the measurement uncertainty is differentiated by humidity. Therefore we also investigated the response time for different humidity steps. The first step was chosen for dryer conditions (30%RH to 70%RH), the second step for meteorologically more relevant higher humidity conditions (70%RH to 95%RH) when condensation may be a problem. As an example the results for the sensor HC2S3 are presented in Figure 5 for chamber temperatures of 0°C. The response time is shorter for the step from 30%RH to 70%RH as for the step to higher humidity from 70%RH to 95%RH. Our measurements revealed the same characteristic for all other investigated sensors. The definition of response times for the sensors therefore also should denote the valid humidity range. Additionally the reverse step from 95%RH to 30%RH is also shown in Figure 5. As it can be seen it takes longer until the sensor starts to react but it reaches the final RH earlier compared to the forward step from 70%RH to 90%RH (for results see also Table 2). 120% Tcham ber = 0°C % of final RH 100% 80% 60% 40% HC2S3: step 30%RH to 70%RH HC2S3: step 70%RH to 95%RH 20% HC2S3: step 95%RH to 30%RH 0% 0 100 200 300 400 500 600 700 Response time [s] Figure 5: Differences in sensor step response for different humidity steps: 30%RH to 70%RH compared to 70%RH to 95%RH an the reverse step from 95%RH to 30%RH. Results are shown here for the sensor HC2S3 at 0°C. Table 2: Sensor step response [s] of the sensor HC2S3 at 0°C. time [s] starting point 1τ 2τ T90 T95 T97 5τ 6τ sensor step 30%RH to 70%RH 7 66 135 160 222 270 367 392 70%RH to 95%RH 10 148 331 386 493 549 623 642 95%RH to 30%RH 38 261 336 358 414 461 585 613 6 2.3 Dependency on temperature In Figure 6 and 7 the sensor step response time T97 for four sensors is presented over the whole investigated temperature range (-20°C to +20°C) and for both humidity steps (30%RH to 70%RH and 70%RH to 90%RH). The results for the non heated sensors (HMP45D, CPC 19) and heated versions (testo 6337, EE 33) are shown. The curves T97 (T) look very similar for the different humidity steps. Generally the step from 70%RH to 95%RH is taking longer than the step from 30%RH to 70%RH. It could be pointed out that all tested sensors showed longer response times for colder temperatures. The T97 increases from around 90s (T97 [20°C, 30%RH to 70%RH]) to around 500s (T97 [-20°C, 70%RH to 95%RH]). 900 testo6337: 70%RH to 95%RH 800 HMP45D: 70%RH to 95%RH Response time [s] 700 600 HMP45D: 30%RH to 70%RH 500 testo6337: 30%RH to 70%RH 400 300 200 100 0 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 Temperature [°C] Figure 6: Results from laboratory tests: Sensor step response T97 over temperature range. Non heated (HMP45D) compared to heated version (testo6337) 1000 900 800 Response time [s] 700 EE 33: 70%RH to 95%RH 600 CPC 19: 70%RH to 95%RH 500 400 CPC 19: 30%RH to 70%RH 300 EE 33: 30%RH to 70%RH 200 100 0 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 Temperature [°C] Figure 7: Results from laboratory tests: Sensor step response T97 over temperature range. Non heated (CPC 19) compared to heated version (EE 33) 7 Field test During the field tests the response of the sensors could be monitored under outdoor environmental conditions. The same sensors as in the laboratory were used. Before installation the sensors were first checked for accuracy. Set up Two different locations were used for field tests: - the test field at our institute in Hamburg - a meteorological station in the mountains (Wasserkuppe 950m altitude, 220 fog days/pa on average) In the winter (2009/2010) seven sensors were installed in two small multiplate screens with additional forced ventilation (LAM630, Eigenbrodt). Because of icing conditions at the screens during a long period of low temperatures (2009/2010), the screens were blocked with ice and the results of the humidity sensors could not be used. To avoid the creation of different local microclimates a single louvred wooden screen with natural ventilation and artificial aspiration (“Giessener Hütte”) was built up and equipped with all sensors (see Figure 7). The sensors are mounted in a circular set up with the sensor heads close to each other, generating good comparability of the results. Additionally a Pt100 was installed close to the humidity probes to measure the temperature inside the shelter. The characteristics of the screens were eliminated and only the differences of the sensors could be investigated. As reference system the Thygan (Meteolabor), a chilled mirror dew point sensor, is used. It is installed near to the screen. To compare the results with the humidity sensors RH was calculated by using the dew point of the Thygan and the Pt100 temperature inside the wooden sreen. Figure 7: Set up of the field test at Wasserkuppe. All sensors were installed in one louvred wooden screen Results Because of icing conditions during the winter time measurement at temperatures below 3°C could not be evaluated with our first test set up. In order to get relevant statistics for various situations, 8 more measurements are necessary especially at lower temperatures. However, the outdoor work is in progress and will be continued during the winter 2010/2011. As an example of the consequences of different response times a comparison of four different sensors to the Thygan RH is presented in Figure 8. The visibility is also shown in reverse scale. The average temperature was 6°C and fog was present until around 9:40. As it can be seen the sensors demonstrate different response times. The fastest sensors react after 10 min, the slowest after 40 min. For a final conclusion more measurements in the field with extensive changes in temperature and humidity are necessary. 0 visibility [m] RH [% RH] 100 10000 95 90 20000 85 30000 80 EE 33 EE 08 40000 HC2S3 75 HMP45D Thygan visibility 70 9:30 9:50 10:10 10:30 time [h:min] 10:50 11:11 50000 11:31 Figure 8: Results from the test field Wasserkuppe. The RH from four sensors are shown compared to the Thygan RH. The visibility is presented in reverse scale. The average temperatur was 6°C and fog was present until 9:40. Discussion and Conclusion For comparison and specification of capacitive polymer humidity sensors the exact knowledge of accuracy and sensor step response is needed. In this study we investigated eight sensors, heated and nonheated versions. The accuracy was tested at different temperatures and a laboratory set up was developed to study the different response curves. For all investigated sensors the deviation and the response time increase at lower temperatures and higher humidities. Bloemink [4] showed this beaviour already for other sensors. In our study the response time extent by decreasing temperature from around 90s (T97 [20°C, 30%RH to 70%RH]) to around 500s (T97 [-20°C, 70%RH to 95%RH]). To characterize the response time three issues are important: - the sensor step response do not behave like a normal exponential function for all sensors - the response time depends on the RH step - the response time is different for different temperatures For these reasons the declaration of response time should include specifications for regarding the RH and temperature range. As recommendation of response time a T97 value could be an agreement to get better comparision between the sensors. The results of this study will be used to develop an acceptance test for capacitive humidity sensors. 9 Acknowledgement The authors would like to thank Martin Mair (ZAMG, Austria) for his valuable contribution to the field set up. References [1] WMO (2008) :Guide to Meteorologocal Instruments and Methods of Observation, WMO-No. 8, 7th edition [2] Dooley, J.B; O´Neal, D.L. (2008) The transient response of capacitive thin film polymer humidity sensors [3] van der Meulen, J.P. (1988) On the need of appropriate filter techniques to be considered using electrical humidity sensors [4] Bloemink, H. (2008) Humidity sensors for land and maritime stations 10