Christopher M Harrington System Reliability Theory SMRE Term Project 07 March 2008 Prof. R Ernesto Introduction Radioactive material has been found to provide power and forces upwards of 1000 times the amount of conventional chemical explosion can. This provides a high potential for energy consolidated into very small packages that would otherwise take up significantly more size and weight. This application into aerospace structures and systems such as the Orion Project and Oppenheimer’s Manhattan Project has illustrated our ability to harness such levels of energy. Reliability of such systems is paramount due to the fall-out nature of the radioactive material. Fall-out is the radioactive impact to human life when a substance is forced out of its natural state and emits alpha, beta or gamma particles into the surrounding atmosphere. An important design consideration for each respective fuel substance (i.e. radioactive isotope) is the particle emission timetables. Utilizing data from a study of time between α-Particle emissions of Americium-241 we can imagine the required reliability for aerospace structures such to protect precious cargo. The data table provided in the text will analyze the reliability in understanding the particle emissions of this particular isotope and how this impacts design. This data is available from Statistical Methods for Reliability Data, Meeker & Escobar 1998: Berkson (1966) investigates the randomness of α-Particle emissions of americium-241 which has a half-life of about 458 years. Physical theory suggests that over a short period of time the inter-arrival times of observed particles is independent and comes from an exponential distribution. Utilizing this data set we will explore the relationship between radioactive materials and the reliability of such systems utilizing these isotopes as a source of power. The goal of this paper is to begin research into the complex alignment of aerospace vehicle design requirements and radioactive isotope usage as sustainable fuel. Understanding of the isotope decay, radioactive fallout and required structural isolation, and beginning the derivation of proper material thickness and weight iterations. Use of reliability tools such as MINITAB™ and MAPLE® software as well as basic science and physics will culminate in a strong foundation and introductory basis to aerospace use of radioactive isotopes as sustainable fuel. Strong consideration on the public view will be incorporated in the analysis since it will be the limiting constraint of use of this type of fuel source. Reliability of radioactive decay of persistent α-particles and the distribution thereof is an important factor in understanding the control of such sustainable fuel sources. Continued research in pulse-rockets requires a significant amount of fuel as well as a highly reliable system to isolate any radioactive material. Design of such vehicles requires a strong knowledge of the particle emissions and required materials to isolate such decay. Methodology & Basic Theory Aerospace vehicles are constantly seeking new renewable and sustainable forms of energy: fuel cells, hydrogen fuel and radioactive isotopes. Two basic steps need to be assessed including the reliability or confidence in the basic isotope decay data, and then the layering requirements for the isotope. The radioactive Americium-243 decays into the radioactive isotope Americium-241 through alpha decay resulting in a positively charged ion and Neptunium-237. As an isotope continues to decay it finds more stability in new isotopes. The half-life is the time it takes for the isotope to decay to one half of its reactant product. There are three layers of decay including alpha, beta and gamma particle emissions. The three different types of decay require varying degrees of protection from the particle based on the wavelength, energy, and molecular weight of the particle. Basic protective layers are illustrated below. Through analysis the radioactive decay of Americium-241 is known to be approximately 85 percent alpha particle decay with the remainder being gamma decay. Different radioactive decay schemes will cause differing percentages of alpha and gamma particle emissions. Radiation data for the element is seen below for different reaction yields. Radiation Data Percenta Type Energy ge α 5485 keV 84.5 α 5443 keV 13 γ 59.5 keV 35.9 γ 26.3 keV 2.4 γ 13.9 keV 42 The correlation of radioactive decay data is analyzed in this project. The sample sizes are varied to illustrate an increasing level of confidence in the range of particle inter-arrival times. Data is pulled from various sources to utilize the tools for reliability engineering. Further analysis will begin to derive the requirements for an aerospace vehicle design utilizing a radioactive isotope. Further analysis will be required to determine which angles are the worst-case scenarios for the decay particles. This will determine the final amount of protection required for the aerospace vehicle. Particle emissions for alpha particles typically follow the following trajectory. Alpha particles tend to travel away from positively charged surfaces due to the positive charge on the particle. Beta and gamma particles also hold charges that will direct them in different trajectories. More detailed analysis will be required to determine the full layering requirement for the vehicle. Basic layering of materials and material make-up are selected at the conclusion of this project with further analysis needed for a detailed design. The methodology will be set forth and be completed in an iterative manner beyond this project. Americium-241 is a byproduct of the decay of Americium-243 on its journey to a more stable elemental state through α-Particle decay. Americium-243 is a byproduct of the Uranium families that fuel our nuclear power plants. The decay trend (half-life) chart is derived through experimentation (measurements) as well as through theoretical chemistry. Basic stoichiometry is utilized to compare between the gathered data and the chemistry of the decay. As the population of the data increases the accuracy of the prediction more closely matches the chemistry. The purpose of this project is to determine the reliability of the predictive variables and design the most efficient container for aerospace vehicular use of nuclear fuels for propulsion. As the decay predictive variables increase the design of the container becomes more efficient (i.e. not oversized) to compensate for the unknown decay particles that could potentially come out. Protection against alpha and gamma particles is required, so in the spectrum of protective materials utilizing tissue is a useless addition. The thickness of the lead or steel container is the driving factor and therefore the focus of the layering matrix. Results: Analysis & Discussion Several basic reliability functions are renamed in order to fit the logical decay and progression of this project as seen below: MTTA: is defined as Mean Time to Particle Arrival MTTA:=G/λ where λ is the arrival rate of individual α-particles MTTA follows an exponential distribution with arrival rates normally distributed The project will simulate layers of protection from particle decay emissions. Taking the data from the theory and the book, reducing the data into a basic formula and correlating between the two sets yields the decay equation seen below. t F (t , ) 1 exp( ) Several data points are validated utilizing the basic data provided in a binned α-particle test for the Americium-241 element. This data is provided below. Binned α -Particle Interarrival Time Data in 1/5000 Second Time Interval Endpoint Lower Upper 0 100 100 300 300 500 500 700 700 1000 1000 2000 2000 4000 4000 ∞ Interarrival Times Frequency of O ccurance All Times Random Samples of Times n = 10220 n = 2000 n = 200 n = 20 1609 292 41 2424 494 44 1770 332 24 1306 236 32 1213 261 29 1528 308 21 354 73 9 16 4 0 3 7 4 1 3 2 0 0 The data is then normalized to match the derived decay equation from above and be able to interpret the results. The normalized data is illustrated below. Normalized Data 1 0 100 300 500 700 1000 2000 4000 100 300 500 700 1000 2000 4000 ∞ 0.0066378 0.005 0.003651 0.0026939 0.001668 0.0006304 7.302E-05 6.6E-160 1 0.0059109 0.005 0.0033603 0.0023887 0.0017611 0.0006235 7.389E-05 8.1E-160 1 0.0093182 0.005 0.0027273 0.0036364 0.002197 0.0004773 0.0001023 0 1 0.0042857 0.005 0.0028571 0.0007143 0.0014286 0.0002857 0 0 The overall function derived through various MAPLE™ equations and distribution curves taken from MINITAB® yield the following radioactive decay build-up with a 432.2 year half-life. The data points are derived from normally distributed functions at each set as illustrated in the modified decay curve below. Each data point or set of data points deriving the overall exponentially decreasing function describing the particle emissions is represented by an individual normally distributed set of data points. This is where the power of MAPLE™ software comes in handy to calculate, integrate and derive the overall functions for us. Each data set is integrated together in a series of normally distributed data, and then derived down to the final exponentially distributed decay function. This also helps to visualize the required casing or storage unit used for the Americium-241. An obvious first guess of the container design point would be to only use partially decayed Americium-241 to save on the required thickness (i.e. the decay curve has decreased significantly due to the exponential behavior). Deciding the function between how much fuel power is required versus the diminishing returns of that weight hit for making a heavier container is an important trade study to be completed outside of this project. Further analysis is completed to determine which of the existing data sets is more accurate to the normal distribution and therefore having fewer anomalies. Supporting the thesis of more data is better (i.e. more accurate) are the following probability plots. The first set of data includes a population of 20 α-particles with a p-value of 0.505. Probability Plot of n = 20_1 Normal - 95% CI 99 Mean StDev N AD P-Value 95 90 Percent 80 0.3571 0.3328 8 0.298 0.505 p=0.505 70 60 50 40 30 20 10 5 1 -1.0 -0.5 0.0 0.5 n = 20_1 1.0 1.5 The second set of data includes a population of 200 α-particles (an increase by one factor) with a p-value of 0.858, a significant increase in accuracy. Probability Plot of n = 200_1 Normal - 95% CI 99 Mean StDev N AD P-Value 95 90 p=0.858 Percent 80 70 60 50 40 30 20 10 5 1 0.5682 0.3414 8 0.187 0.858 -1.0 -0.5 0.0 0.5 n = 200_1 1.0 1.5 2.0 Increased distribution confidence on a factor increase of sample by only a factor is an important reliability function accuracy driver. Since the overall function includes these distributions, the calculation of the exponential curve will become more and more accurate as the data population increases. This also will reduce the weight needed to design the most reliable container to house the fuel when in use on an aerospace vehicle. Alpha radiation consists of helium-4 nuclei and is stopped by a sheet of paper. Beta radiation, consisting of electrons, is halted by an aluminum plate. Gamma radiation, consisting of energetic photons, is eventually absorbed as it penetrates a dense material. Each of these particle emissions are stopped by different materials of different thickness. A final matrix will be required in the end of the design for the vehicle to determine the most efficient and reliable skin. Remember, radioactive material is a public concern and therefore the reliability for the container will have to exceed normal aerospace requirements (beyond the rule of nine-zero’s). Our reliability function will need to exceed 100% to ensure the public that the container is safe for use, especially in a pulse rocket convention. 241-Am has Decay Energy of 5.638 MeV and requires 0.01 cm of lead (Pb) for containment of this energy. This is based off of the current data in chemical journals and databases, which accounts for approximately 150% reliability. This is illustrated by the red dot in the plot below for absorption coefficients. Pb Future Work includes correlating absorption coefficients and angles of particle emissions with radioactive isotope for aluminum and lead to lead to a more efficient design. The oversize of the container as it is today is a huge concern for aerospace industries since weight is such a driving factor in the design. Aluminum is not required for α & λ particles since the more stringent lead sheeting will take care of those particles and is needed for higher energy particle emissions. Conclusion Increased data sources increase reliability of measurements in the end will help to create a more efficient design. The limitation of the outliers or anomalies will increase the overall reliability function since over sizing is a result of less accurate predictions. The overall standardized errors of the sample populations are included below illustrating the significant increase in predictive accuracy. n=20: Std Error 52 n=200: Std Error 13 n=2000: Std Error 3.8 The scale (with respect to Inter Quartile Ranges) increases in accuracy from 3.1 to 2.2 with a correlation factor of 0.966. This supports the need for more data to determine the final matrix and diminishing power returns needed for the vehicle. All of these factors will be included in the final matrix to determine the final makeup of the containing vessel. For highest reliability a population of n=10220 is utilized. This reduces the standard error in the distribution to 1.7; however for public concerns due to radioactive fall-out impacts there is still a need to be higher for public to be comfortable with isotopes. Each distribution used (normally distributed samples) is illustrated below. Increased decay analysis can be completed through stoichiometry and Monte Carlo Process Simulations. Simulations increase in complexity since as each particle decays (release of an alpha, beta or gamma particle) a new element or isotope emerges. This continues through the half-life of the parent element until it reaches a stable elemental state. Further analysis of the half-life data and elemental decay as illustrated in the figure below is required to fully determine weather or not the Americium-241 has the worstcase decay particles or not. Some elements may have higher energy decay particles that will size the walls of the container larger than initially anticipated. Below is the decay of Americium-241 to its stable state, as can be seen are various elemental paths and some options as to which isotope the decay goes to. When options are included in the simulation probabilities and different particle energies are listed. Further analysis of this through non-linear programming will yield a more accurate predictive model that will come up with more effective normally distributed sample distributions. These distributions can in turn be recalculated through the decay cycle and run through MAPLE™ and deriving out new mean times to arrival and sizing codes. The process iterates on more data in the future state. References Argonne National Laboratory, EVS Human Health Fact Sheet August 2005, Americium: http://www.ead.anl.gov/pub/doc/Americium.pdf, Google 2005. ChemGlobe Periodic Table of the Elements: http://pol.spurious.biz/projects/chemglobe/ptoe/, Google: ©2000. Chemical & Biological Warfare Information, Factsheets for Chemical & Biological Warfare Agents: http://www.cbwinfo.com/Radiological/radmat/am241.shtml, Nolo Press, Berkeley CA, 1997. The Encyclopedia of Alternative Energy and Sustainable Living: http://www.daviddarling.info/encyclopedia/AEmain.htm, Darling, David. Hyperphysics Radioactivity: http://hyperphysics.phyastr.gsu.edu/hbase/nuclear/radact.html. Jefferson Laboratories, It’s Elemental: http://education.jlab.org/itselemental/ele095.html, 12000 Jefferson Avenue, Newport News, VA 23606. NASA Orion Project Office: http://spaceflightsystems.grc.nasa.gov/Orion/, NASA: March 7, 2008. Reliability Engineering and Risk Analysis, M. Modarres et al, CRC, Boca Raton, 1999. Statistical Methods for Reliability Data, W. Meeker and L. Escobar, Wiley, NY, 1998. System Reliability Theory, 2nd ed., M. Rausand and A. Hoyland, Wiley, Hoboken, New Jersey, 2004. Appendix //Basic build-up of alpha particle emissions. //This simplified version is to simulate a reliability //experiment on a complex system for //RPI Cohert IPM V. //This example will illustrate the reliability of a predictive function: the data supports //an exponential distrubution of a natural event; the functions derived form this data //illustrate the predictions and classification of the particular elements' decay. //As radioactive materials become more integrated as sustainable energy //reliability of the predictive functions must provide sufficient safety data to be //precieved as a system just as safe as automotive or aerial vehicles and sources of energy. Histogram of n = 10220, n = 2000, n = 200, n = 20 Normal 50 Variable n = 10220 n = 2000 n = 200 n = 20 Frequency 40 Mean 1278 250 25 2.5 30 20 10 0 -500 0 500 1000 1500 Data 2000 2500 3000 StDev 772.6 152.9 15.02 2.330 N 8 8 8 8 Distribution Overview Plot for n = 20, n = 200, n = 2000 LSXY Estimates-Complete Data Probability Density Function V ariable n = 20 n = 200 n = 2000 Normal 99 0.16 Percent PDF 90 0.08 50 10 0.00 0 200 Data 400 1 600 0 Survival Function 200 Data 400 600 400 600 Hazard Function 100 Rate Percent 2 50 0 1 0 0 200 Data Table of S tatistics M ean S tDev C orr 2.5 2.477 0.958 25.0 16.412 0.985 250.0 163.748 0.966 F 8 8 8 400 600 0 200 Data C 0 0 0 Main article: Isotopes of americium NA half-life DM DE (M eV) SF 241 α 5.638 Am syn 432.2 y IT 0.049 α 5.637 SF 242mAm syn 141 y SF 243 α 5.438 Am syn 7370 y iso Radiation Data Percenta Type Energy ge α 5485 keV 84.5 α 5443 keV 13 γ 59.5 keV 35.9 γ 26.3 keV 2.4 γ 13.9 keV 42 paper: aluminum: lead: 0.8 g/cm^3 2.7 g/cm^3 11.34 g/cm^3 DP 237Np 238Np 239Np