Hazard Communication (HAZCOM) Course Number NSTC-05 Revised 7-2013 © 1997-2010 NSTC revised 2010 all rights reserved Introduction 2 © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Goal 3 To ensure participants can recognize the health and physical hazards of chemicals used in the workplace and take steps to control those hazards in accordance with OSHA 29 CFR 1910.1200. © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Objectives 4 Participants will be able to: Explain the purpose of the 2012 Hazard Communication Standard. Explain the components of a hazard communication program. Use hazard classifications, product labeling, safety data sheets, and other resources to identify and control the physical and health hazards of chemicals used in the workplace. © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 HAZCOM STANDARD AND DEFINITIONS 5 © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Hazardous Chemical 6 The OSHA definition of a hazardous chemical is any chemical which is classified as a physical or health hazard, a simple asphyxiant, combustible dust, pyrophoric gas, or hazard not otherwise classified. © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 OSHA, 29 CFR 1910.1200(c) Hazard Communication Standard 7 The Hazard Communication Standard (OSHA 29 CFR 1910.1200) requires employers to establish hazard communication programs to transmit information on the hazards of chemicals in the workplace. This standard emphasizes that all employees have a "right-to-know" the hazards and identities of the chemicals in the workplace. The intent is to reduce the incidence of chemically—related occupational illnesses and injuries. © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 OSHA 29 CFR 1910.1200 2012 Hazard Communication Standard: An Update 8 The purpose of the 2012 Hazard Communication Standard (OSHA 29 CFR 1910.1200) is to update the regulation to be consistent with the provisions of the United Nations Globally Harmonized System of Classifying and Labeling of Chemicals (GHS). This modified standard provides a single set of harmonized criteria for classifying chemicals according to their health and physical hazards. It specifies new requirements for labeling and safety data sheets while maintaining the purpose of the original standard. © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 OSHA 29 CFR 1910.1200 Changes to the HAZCOM Standard 9 Hazard Classification: Expanded hazard classification for chemical manufacturers and importers. Labels: New labeling requirements. Safety Data Sheets or SDS: (formerly Material Safety Data Sheets or MSDS) Information and Training: Workers must be trained by December 1, 2013 on the new label requirements and SDS formats in addition to current training requirements. © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 OSHA 29 CFR 1910.1200 HAZCOM Communication Responsibilities Chemical Importers & Manufacturers Employers 10 Employees Determine the health and physical hazards Develop, implement and maintain a written HAZCOM program Recognize symbols and statements on container labels and and SDS Provide container and shipping labels Inform employees about the program Follow instructions and warnings Provide an SDS for each manufactured or imported product Train employees to read labels and SDS and take the recommended precautions Take the recommended precautions © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 OSHA 29 CFR 1910.1200 HAZCOM Program Elements 11 Employee training Hazardous chemicals list Provide SDS for employees Labeling Communication with employees © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 BP ASH page 22; ASH, page 8 Health Hazard Classification A.1: Acute Toxicity 12 A.6: Carcinogenicity A.2: Skin Corrosion/Irritation A.7: Reproductive Toxicity A.3: Serious Eye Damage /Irritation A.8: Specific Target Organ Toxicity: Single Exposure A.4: Respiratory/Skin Sensitization A.9: Single Target Organ Toxicity: Repeated or Prolonged Exposure A.5: Germ Cell Mutagenicity A.10: Aspiration Hazard © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 OSHA, 29 CFR 1910.1200, Appendix A Physical Hazard Classification 13 B.1: Explosives B.9: Pyrophoric Liquids B.2: Flammable Gases B.10: Pyrophoric Solids B.3: Flammable Aerosols B.11: Self-Heating Chemicals B.4: Oxidizing Gases B.5: Gases Under Pressure B. 12 Water Reactive Chemicals Which Emit Flammable Gases B.6: Flammable Liquids B.13: Oxidizing Liquids B.7: Flammable Solids B.14: Oxidizing Solids B.8: Self-Reactive Chemicals B. 15: Organic Peroxides B. 16: Corrosive to Metals © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 OSHA, 29 CFR 1910.1200, Appendix B Basic Toxicology Acute vs. Chronic Health Effects Local vs. Systemic Health Effects Routes of Entry Inhalation Absorption (skin and eyes) Ingestion (dust and liquids) Injection Dose / Response © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 14 LABELS 15 © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Container Label Requirements 16 Product identifier Signal word Hazard statement(s) Pictogram(s) Precautionary statement(s) Name, address, and telephone number of the chemical manufacturer, importer or other responsible party OSHA 29 CFR 1910.1200 (g) © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Product Identifier and Signal Word 17 The product identifier is the name or number used for a hazardous chemical on a label or Safety Data Sheet Name of the chemical or The signal word is an alert that indicates the relative level of severity of the hazardous chemical. “Danger” is used for most severe hazards and “Warning” is used for less severe hazards. OSHA 29 CFR 1910.1200 (c ) © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Hazard Statements 18 Hazard statements describe the nature of the hazard such as: Fatal if swallowed May cause allergic skin reaction May cause genetic defects May cause cancer Causes drowsiness or dizziness Explosive, severe fire, blast or projection hazard OSHA 29 CFR 1910.1200 (c ); Appendix C © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Pictograms 19 Environment Black hazard symbol on a white background Placed within a red square frame set on a point Different hazard symbol for each of the 9 hazard classes Eight mandatory pictograms Non-mandatory Acquatic Toxicity One non-mandatory pictogram OSHA 29 CFR 1910.1200, Appendix C © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Pictograms (Mandatory) Flame 20 Flame Over Circle Exclamation Mark Oxidizers Irritant Dermal Sensitizer Acute Toxicity (harmful) Narcotic Effects Respiratory Tract Irritation Flammables Self Reactives Pyrophorics Self-heating Emits Flammable Gas Organic Peroxides Exploding Bomb Explosives Self Reactives Organic Peroxides OSHA 29 CFR 1910.1200, Appendix C © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Pictograms (Mandatory) Corrosives Gases Under Pressure Corrosives Gases Under Pressure OSHA 29 CFR 1910.1200, Appendix C © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Health Hazard Carcinogen Respiratory Sensitizer Reproductive Toxicity Target Organ Toxicity Mutagenicity Aspiration Toxicity 21 Skull and Crossbones Acute Toxicity (severe) Types of Precautionary Statements 22 Prevention: Wash hands thoroughly after handling. Response: “If swallowed, immediately call a poison center/doctor….” Storage: “Store in a well-ventilated place. Keep container tightly closed.” Disposal: “Dispose of contents/container to…in accordance with local, regional, national, international regulations (to be specified). OSHA 29 CFR 1910: 1200, Appendix C © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Sample Label 23 OSHA 29 CFR 1910.1200 (g) © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Sample Label 24 OSHA 29 CFR 1910.1200 (g) © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 OTHER HAZCOM SYSTEMS 25 © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 NFPA 704 Standard © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 26 NFPA Diamond Exercise What does each color, number and symbol in this placard mean? © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 27 Hazardous Materials Identification System (HMIS) Developed by the National Paint and Coatings Association HEALTH Health Hazard (BLUE) - possibility of injury 4 = could cause death or irreversible injury 3 = could cause serious temporary or irreversible injury 2 = could cause temporary incapacitation 1 = could cause irritation 0 = no health hazard. Flammability (RED) - possibility of ignition 4 = flammable vapor or gas which burns readily 3 = flammable liquid or solid which can be readily ignited 2 = must be heated for ignition 1 = must be preheated before ignition can occur 0 = no fire hazard FLAMMABILITY REACTIVITY Reactivity (YELLOW) - possibility of reaction 4 = readily capable of detonation or explosive reaction 3 = may detonate when exposed to heat of initiating source 2 = readily capable of nonexplosive reaction 1 = may become unstable at high temperatures 0 = stable materials PERSONAL PROTECTION © 1997-2010 NSTC revised 2010 all rights reserved 28 HAZCOM NSTC-05 Hazardous Materials Identification System © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 29 DOT Placards* 30 *HAZWOPER Module © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 2012 ERG, pages 16-17 NFPA vs. DOT Placards 31 NFPA Diamond 0–4 = Increasing severity of hazard 4 colors = Hazard types Posted on buildings and containers DOT Placard 1–9 = Hazard classes Colors and color combinations = Hazard classes 4 digit ID number or code = Specific hazardous substance Posted on railroad cars, trucks, trailers, and tanks © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 2012 ERG, pages 16-17 SDS and PADS 32 © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Safety Data Sheet (SDS) The best source for information about the product Core element of the HAZCOM Program Different formats and forms Employer must have one for each product in the workplace Use the latest version © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 33 Accessing an SDS Hard Copies Supervisor Safety Department Industrial Hygienists Safety Coordinator Company Database © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 34 Sections of an SDS 35 Section 1: Identification Product identifier, manufacturer’s name, address, emergency number Section 2: Hazards Identification All hazards regarding chemical; required label elements Section 3: Composition & Information on Ingredients Chemical ingredients and trade secret claims Section 4: First Aid Measures Symptoms and effects; required treatment OSHA 29 CFR 1910.1200, Appendix D © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Sections of an SDS 36 Section 5: Firefighting Measures Basic firefighting and extinguishing methods Section 6: Accidental Release Measures Emergency procedures; protective equipment, methods of containment and cleanup Section 7: Handling and Storage Procedures for safe handling and storage OSHA 29 CFR 1910.1200, Appendix D © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Sections of an SDS 37 Section 8: Exposure Controls and PPE Permissible exposure and threshold limits, appropriate engineering controls and PPE Section 9: Physical and Chemical Properties Characteristics of the chemical Section 10: Stability and Reactivity Chemical stability and hazardous reactions Section 11: Toxicological Information Routes of exposure, symptoms, toxicityOSHA 29 CFR 1910.1200, Appendix D © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Sections of an SDS 38 Additional sections regulated by other agencies and not enforced by OSHA Section 12: Ecological Information Section 13: Disposal Considerations Section 14: Transport Information Section 15: Regulatory Information Section 16: Other Information OSHA 29 CFR 1910.1200, Appendix D © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Physical Agent Data Sheets (PADS) 39 The State of Alaska regulates 8 physical hazards in the workplace. The State provides data sheets related to those hazards called PADS. The physical hazards covered by the PADS are: heat stress laser hand/arm vibration ionizing radiation cold stress noise radio frequency/ microwave ultraviolet exposure © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 State of Alaska: PADS © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 40 http://www.labor.state.ak.us/lss/pads/pads.htm SDS Exercise The purpose of this exercise is to become familiar with how to read and understand an SDS. Working in small groups of 2–5, use the sample SDS to answer the questions in the handout. Let the instructor know when you are finished. Groups will report back and discuss their answers. © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 41 Hazard Control Measures 42 Engineering Controls (detection, ventilation, shielding) Administrative Controls (substitution, employee rotation, training) Personal Protective Equipment (PPE) (goggles, gloves, boots) © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 ASH page 1; BP ASH, page 39 Hazard Communication Summary Identify hazards before you start the job Read labels and SDS/PADS Follow warnings and instructions Use correct PPE Label containers © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 43 DELETED SLIDES 44 © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Objectives 45 Participants will be able to: Describe methods for detecting the presence or release of hazardous chemicals. (Omit) © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Hazardous Substance 46 The OSHA definition of a hazardous substance is any biological agent and other disease-causing agent which after release into the environment and upon exposure, ingestion, inhalation, or assimilation into any person...will or may reasonably be anticipated to cause death, disease, behavioral abnormalities, cancer, genetic mutation, physiological malfunctions...or physiological deformations in such persons or their offspring. © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 OSHA, 29 CFR 1910.120 (a) (3) Container Label Exercise 47 Working with a partner seated next to you, read the label on the container provided by the instructor and see if you can find the elements listed on the next slide. The container that you are using may not have all the requirements listed. OSHA 29 CFR 1910.1200 (f) © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05 Pictograms Health Hazard Exploding Bomb Flame 48 Exclamation Mark Flame Over Circle Environment Gas Cylinder Corrosion Skull and Crossbones OSHA 29 CFR 1910.1200, Appendix C © 1997-2010 NSTC revised 2010 all rights reserved HAZCOM NSTC-05