Surfactant-Alkali Phase Behavior Adam Jackson Larry Britton Gary Pope David Levitt Varadarajan Dwarakanath Taimur Malik The University of Texas at Austin CPGE Outline • • • • CPGE Surfactants Crude Oil Phase Behaviors Conclusions Surfactants Studied Manufacturer Trade (Common) Name Abbreviated Chemical Name STEPAN Neodol N67 3 PO C16-17 (PO)3 SO4 STEPAN Neodol N67 5 PO C16-17 (PO)5 SO4 STEPAN Neodol N67 7 PO C16-17 (PO)7 SO4 STEPAN C1618 C16-18 AOS STEPAN C2024 C20-24 AOS SHELL C16 Xylene Sulfonate C16 OXS SHELL IOS 1518 C15-18 IOS OIL CHEM ORS-HF66 CLARIANT Hostapur SAS-60 CPGE Crude Oils Studied Operator Burlington Resources Cedar Hills (CH) Occidental Elk Hills (ELK) Occidental Permian Ltd. Midland Farms (MF2) (Batch 2)* Occidental Permian Ltd. Midland Farms (MF3) (Batch 3)* * Two samples from the same field CPGE Field Phase Behavior Parameters • • • • • • CPGE New Surfactants Electrolyte Concentration Sodium Carbonate Sec-Butyl Alcohol (SBA) Concentration Crude Oil (and associated Temperature) Polymers Optimal Salinity for N67-7PO and IOS-1518 with Midland Farms Crude 24.0 0.75% C16-17 (PO)7 SO4, 0.25% C15-18 IOS, 2% SBA, 0.02% Na2CO3 oil 20.0 Solublization Ratio water 16.0 12.0 DOE 201: MF3 Temp. = 38 C 21 days after mixing 8.0 4.0 0.0 0.0 0.5 1.0 1.5 2.0 Sodium ion concentration (wt%) CPGE 2.5 3.0 Equilibration at Optimal Salinity 25 0.75% C16-17 (PO)7 SO4, 0.25% C15-18 SO3, 2% SBA, 0.02% Na2CO3 oil Solubilization Ratio 20 water 15 10 DOE 201: MF3 Na+ = 1.7 wt% Temp. = 38 C 5 0 0 5 10 Time [days] CPGE 15 20 Equilibration Near Optimum Salinity 25 oil 0.75% C16-17 (PO)7 SO4, 0.25% C15-18 SO3, 2% SBA, 0.02% Na2CO3 water Solubilization Ratio 20 15 10 DOE 201:MF3 Na+ = 1.6 wt% Temp. = 38 C 5 0 0 5 10 Time [days] CPGE 15 20 Effect of Sodium Carbonate on Equilibration Time 25 0.75% C16-17 (PO)7 SO4, 0.25% C15-18 SO3, 2% SBA, 1.02% Na2CO3 oil Solubilization Ratio 20 water 15 10 DOE 203: MF3 Na+ = 1.9 wt% Temp. = 38 C 5 0 0 2 4 6 8 Time [days] CPGE 10 12 14 Effect of Varying Sodium Carbonate Concentration on Equilibration Time 25 0.75% C16-17 (PO)7 SO4, 0.25% C15-18 SO3, 2% SBA Solubilization Ratio 20 oil (0.02%Na2CO3, 1.6 wt% Na+) water (0.02%Na2CO3, 1.6 wt% Na+) oil (1.02%Na2CO3, 1.9wt% Na+) water (1.02%Na2CO3, 1.9wt% Na+) oil (2.02%Na2CO3, 2.0wt% Na+) water (2.02%Na2CO3, 2.0wt% Na+) 15 10 5 0 0 CPGE 2 4 6 8 10 Time [days] 12 14 16 18 20 Effect of Alcohol on Phase Behaviors with N67-7PO, IOS-1518 and MF Crude at 38C d.n.e. Did not equilibrate CPGE Effect of Sodium Carbonate on Optimal Salinity for Elk Hills Crude with AOS and SBA 25 2% C20-24 AOS, 4% SBA Oil Sol Ratio After 21 Days (0.02% Na2CO3) 20 Solubilization Ratio Water Sol Ratio After 21 Days (0.02% Na2CO3) Oil Sol Ratio After 13 Days (1.02% Na2CO3) 15 Water Sol Ratio After 13 Days (1.02% Na2CO3) 10 ELK Hills Crude Temp. = 100 C 5 0 0.0 CPGE 0.2 0.4 0.6 0.8 1.0 1.2 1.4 Sodium Concentration (wt %) 1.6 1.8 2.0 Effect of Sodium Carbonate on Equilibration Time with Elk Hills Crude 20 oil (0.02% Na2CO3, 0.8% Na+) oil (1.02% Na2CO3, 1.0% Na+) water (0.02% Na2CO3, 0.8% Na+) water (1.02% Na2CO3, 1.0% Na+) Solubilization Ratio 15 10 5 Elk Hills Crude Temp. = 100 C 0 0 CPGE 10 20 30 40 50 Time, days 60 70 80 90 100 Summary and Conclusions • Na2CO3 has little effect on MF solubilization • Alcohol reduces equilibration time, viscosity and solubilization – N67-7PO and IOS-1518 can exhibit reasonable equilibration times while maintaining >10 solubilization with SBA • Na2CO3 improves Elk Hills solubilization ratio • Alcohol shortens phase separation time with Elk Hills crude oil • HPAM had little if any effect on the equilibrated phase behavior CPGE Slug and polymer drive composition for core flood D6 Pore Volumes CPGE Mixture 0.8 0.75% N67[7PO], 0.25% IOS C1518, 2% SBA 0.02% Na2CO3, 4.45% NaCl 1500 ppm Flopaam 3330S 0.2 2% SBA 3.05% NaCl 1500 ppm Flopaam 3330S 1.5 1.93% NaCl 1200 ppm Flopaam 3330S Surfactant selection for MF Core Flood • Surfactant formulation was selected for core flooding because it showed – Good solubilization ratio at optimum salinity – Optimum salinity within the desired range of 2% to 6% TDS corresponding to Midland Farms brines – Microemulsion viscosity acceptable – Better dilution behavior than with AOS – Aqueous phase stable and clear at injected salinity – Compatible with HPAM polymer • Polymer selected for core flood – Higher viscosity than low molecular weight HPAM used in first core flood and RF expected to be high for good mobility control – Compatible with surfactant at salinity of slug and drive CPGE 2% C20-24 AOS, 4% SBA, 0.02% Na2CO3 with ELK at 100C CPGE