The Fumigation Monitor Company Integrated Fumigation Monitoring &Web Based Data Acquisition Methyl Bromide & Alternatives Conference Surabaya, Indonesia PART 1 of 2 History of Fumigation Gas Monitors form Spectros Instruments Year 1996 Fumigation Gas Ethylene Oxide Development Partners Johnson & Johnson 1998 Phosphine Lorillard; RJR 2004 Sulfuryl Fluoride Dow Chemical 2005 Methyl Bromide USDA APPROVED 2009 Ethanedinitrile Linde Fumigation Gas Monitors Methyl Bromide Phosphine Sulfuryl Fluoride Delivered Ethanedinitrile (Cyanogen) Ethylene Oxide Ethyl Formate Hydrocyanic Acid Formaldehyde Ethyl Formate MITC Dichloroprene Propylene Oxide Methyl Iodide Chloropicrin Evaluated Fumigant Infrared Spectra: Unique “Fingerprint” for Real Answers SO2F2 CH3Br PH3 CO2 How Does Spectros Instrument’s Measure Concentrations? Beer’s Law A=LC Absolute Laws of Physics =log(Io/I) = Absorptivity Is a constant L = Pathlength Is a constant C = Concentration Solve for this Absorbance A= Absorbance Optical Filter Our Advantage: Years of Continuous Use Spectros Sensor =NO GAS CONTACT=Long Life There are no moving parts . Other Monitors’ Sensors contact gas=Consumed=Short Life Why Monitor a Fumigation? Dosage is not concentration Quality of fumigation product i.e. phosphine tablets No reaction is 100% quantitative conversion Leakage from the structure…IS IT SEALED? Sorption of gas from free space onto product United Nations Food and Agriculture Organization Fumigation Monitors for ISPM-15 Wood Packaging Materials Multiple Presentations Rome, Italy Conclusion: ISPM15 (I)nternational (S)tandards for (P)hytosanitary (M)easures #15. International Plant Protection Convention, a part of the United Nation's Food and Agriculture Organization. “If you are not monitoring you are not fumigating” Why Are ALL Fumigation Gas Measurements Wrong Unless they Have Pressure, Temperature & Flow Correction? Easy to Get 20-25% Total Error with Other Monitors Different Temp and Pressure on Day of Calibration Vs. Day of USE? • a 1% error is observed for every 3C uncorrected temperature change • a fixed error of 1% for every 7.6 mm change in pressure • Errors can easily be 4 g/M3 which is 7% in a 55g/M3 fumigation. Fumiscope and other thermoconductivity monitors will register at least a 12 g/M3 FALSE response for every 1% of CO2 present. • Reading of higher levels than actually present leads to under-dosage Pump draw rates change sample pressures which changes sample density. • Different sample line lengths change pump pressure changing gas density Monitor Platform Unmatched Accuracy Long Life Use Modular Design Rugged Construction Simple Operation Maximum Flexibility Total Reliability FAST PAY-BACK Standards Supported Certified Calibration Verification Online/Remotely Diagnostic Screen Zone length >0100FT Active zone, purge, or press. check >01 ZONE DIAGNOSTIC DATA 01 LOC MODBUS DET 4.2500V IR detector output, volts AVE 4.2500V ZERO 4.2500V Detector noise figure > NOISE 0.0000V IR measurement units > AVEAU 0.00000 Sample concentration, UM/L 0.000B 0.000AMB in IR detector (Bench) PPM 0.0B 0.0STP MEBR A NOW ZERO DELTA System temperatures BENCH 25.50C 25.50C 0.00C BOX 25.00C 25.00C 0.00C PRES 13.25PSIA -0.75 DP System pressures VAC 2.50PSIA -11.5 DP AMB 14.00PSIA 10.83 DV FAULT0000 1.000X TC0.0000 Exit Diag screen Clear Modbus data Initiate Purge cycle Modbus packet traffic appears here, when RS485 is enabled and active. Concentration at ambient P&T and STP Change since last re-zero Change since last P check Current fault code Concentration Detector comp (Flagged with “F”) correction due since last zero to temperature Switch to next zone Toggle pump on/off Press to store current as zero 400 Series Spectros Instruments’ Monitors are calibrated to absolute laws of physics PV=nRT (Validate Any Time) with precise molar concentrations and compensate for ambient Pressure , Gas Flow &Temperature with onboard sensors. Phosphine PH3 Electrochemical Sensor Chemical Reaction PH3+4H20H3PO4+8H++8e- Sensor is Consumed Cross sensitivity to other gases .Typical interferences include CO ; H2 ; SO2 ; H2S ; CO2 350 PH3 [ppm] . 300 250 200 150 100 50 0 0:00:00 12:00:00 24:00:00 36:00:00 48:00:00 60:00:00 72:00:00 84:00:00 Time (hours since beginning of fumigation) In-Transit Fumigations Alarm NEW Handheld Phosphine Monitor • • • • • • • Up to 5000PPM Reading NDIR Based Onboard Data Storage Unmatched Accuracy NDIR Technology Long Life Use Price Competitive Low Level Phosphine Fixed Installations Thank You Dennis Glennon Ph.D. Chief Technology Officer Spectros Instruments, Inc. 17D Airport Road Hopedale, MA USA Office 508.478.1648 Direct 508.579.6301 dglennon@spectrosinstruments.com