Influence of material properties on the oxidation and ignition characteristics of activated carbons Thangavelu JAYABALAN, Pascaline PRE and Valérie HEQUET Département Systèmes Energétiques et Environnement GEPEA UMR-CNRS 6144 Ecole des Mines de Nantes, France. Pierre LE CLOIREC Ecole de Chimie de Rennes UMR-CNRS 6226 “Sciences Chimiques de Rennes” Université Européenne de Bretagne, France 9th International conference on Fundamentals Of Adsorption, May 20-25, 2007 Sicily-Italy. Context Activated carbons are porous adsorbents used in Odour control VOC removal Recovery of volatile solvents (e.g. benzene, ketones, cyclohexanes) Drawbacks Fire hazards (oxidation and ignition) encountered in Activated 2 carbon beds in service and idle condition Handling and regeneration of spent carbon Transportation Incidents with activated carbons March- 2001 Canada Fire in a consignment of activated carbon pellets (Kitano vessel of the coast of Nova Scotia) August-2000 Grasse (France) Fire in 2 tons of activated carbons for decolorising gases - Pharmacheutical industry. December-1998 Limas (France) Fire in activated carbon filter used for adsorbing the VOC’s - Agrochemical industry January-1998 Givors (France) Ignition of the activated carbon filter to adsorb VOC’s in an industry treating special wastes 3 Container fire of Kitano vessel of Nova Scotia Marine investigation report M01M0017 Transport safety board of Canada Objectives To assess the physical and chemical properties influencing the thermal stability of activated carbons under a given condition Establish statistical correlation's between the oxidation and ignition characteristics of activated carbons and their physical and chemical properties 4 Mechanisms of Oxidation and Ignition of activated carbons Complex process which takes place in a wide range of temperatures. Exposure to oxidants Local warming (oxygen, air) (external heating, exothermic adsorption) Low temperature oxidation Chemical transformation of the material, gaseous emissions Self heating High temperature oxidation Self ignition of the material and combustion, gaseous emissions 5 Materials: Activated carbons tested Sample NC-50 NC-60 NC-100 RB-2 BPL CTP-A CTP-PAN-3:1-A CTP-PAN-1:1-A PAN-A GF-40 BC-120 PICABIOL 6 Vporous Micropore Vmicro SBET (sq.m/g) (cu.cm/g) width (nm) (cu.cm/g) H/C (%) N/C (%) O/C (%) 0.52 0 1.72 1078 1.27 1.355 0.360 0.3 0.04 3.6 1220 0.37 0.970 0.320 0.53 0 3.3 1803 0.47 1.110 0.270 0.32 0.2 5.9 1012 0.34 0.917 0.350 0.2 0.3 4.1 1106 0.40 0.933 0.300 0.86 0.7 1.72 102 0.07 1.305 0.045 1.22 5.7 3.1 468 0.25 1.320 0.209 1.12 9.2 7.2 482 0.27 1.110 0.215 1.63 15.5 13.4 515 0.27 1.12 0.26 2.64 0.3 34.6 1718 0.81 1.147 0.290 2.72 0.01 35.4 1975 1.51 1.118 0.330 2.7 0 40.6 1534 1.34 1.385 0.240 * CTP-PAN samples -LCSM Nancy,France Experimental Studies: Oxidation of activated carbons ATG-DSC Setaram-111 Analyser Simultaneous measurement of heat flux and mass. Temperature Programmation 650°C Experimental parameters Ramp 5 °C/min Gas flow rate: 1 L/hr Sample mass 3mg Isotherm 30 minutes Heating range : 20° C - 600 °C Heating rate : 5K/min 7 Gas used : He/O2 (79/21mixture ) Isotherm 5 minutes 20°C 105°C 100°C Experimental Studies: Oxidation of activated carbons 4 24 3 20 TG -mass (mg) Heat flow/unit mass (mW/mg) 28 16 12 8 1 4 SIT PIO 0 -4 2 0 100 200 300 400 500 Temperature °C 600 0 100 200 300 400 500 600 Temperature °C Point of initial oxidation Denotes the start of oxidation reaction at low temperature, obtained from the deviation of the heat flux curve from the baseline Spontaneous Ignition Temperature Point corresponds to the auto-inflammation with the decrease in the mass of the sample by the way of consumption 8 Results Qualitative analysis: Effect of oxygen content 400 600 PIO °C R2 = 0,98 200 Samples w ith Coconut shell as origin 100 0 500 R2 = 0,962 Activated carbon samples except coconut shell 400 SIT °C Activated carbon samples except coconut shell 300 300 Samples w ith Coconut shell as origin 200 100 0 0 0,5 1 Log(O/C) % 1,5 2 0 10 20 30 40 50 (O/C) % Oxygen content source - surface oxygenated groups bonded to edge sites and material of origin Interaction of surface oxygenated complex with air CO2 , CO, H2O, intermediate complex and exothermic heat Exceptions : NC-50, NC-60 and NC-100 (Physically activated coconut shell) Reasons: Higher ash content (potassium) catalyzing the oxidation and ignition reactions (Bandosz & van der Merwe) Increased affinity for chemisorption of oxygen 9 Our hypothesis is to look into the structural properties Qualitative analysis: Effect of nitrogen content General trends nitrogen rich samples have higher PIO and SIT Thermally stable nitrogen substituted in the carbon ring system Trend could not be established alone as nitrogen was associated with oxygen The effect of (O/C) dominant than (N/C) 10 SAMPLE N/C (%) O/C (%) CTP-A 0.7 1.72 CTP-PAN-3:1-A 5.7 3.1 CTP-PAN-1:1-A 9.2 7.2 PAN-A 15.5 13.4 Temperature Programmed Desorption studies Temperature programmed desorption was carried out in TG-DSC apparatus Oxygenated complex partly removed by the application of heat using helium gas Approximately 10 -11 % decrease in oxygen to carbon ratio (chemically activated carbons) Temperature Programmed Oxidation (TPO) for measuring PIO and 30 Oxygen content before TPD (%) Oxygen content (%) 25 Oxygen content after TPD (%) 20 15 10 5 0 Picabiol 11 BPL GF-40 PAN-A SIT Temperature Programmed Desorption studies 600 500 SIT after TPD PIO after TPD 500 PIO before TPD 400 SIT before TPD SIT °C PIO °C 400 300 300 200 200 100 100 0 0 PICABIOL BPL GF-40 PAN-A PICABIOL BPL GF-40 PAN-A The oxidation and ignition temperature increased after TPD Significant increase is found in PIO than SIT TPD studies showed that surface oxygenated groups actively involve in the initiation of oxidation reactions. 12 Effect of Oxygen content after TPD studies 600 600 400 SIT °C PIO °C 400 R2 = 0,87 PIO Vs Log (O/C) after TPD 200 2 R = 0,90 200 SIT Vs O/C after TPD 0 0 0 0,5 1 Log (O/C) % 1,5 2 0 5 10 15 20 25 30 (O/C) % Linear tendency observed for (O/C) versus SIT and PIO for samples subjected to TPD (O/C) identified as important parameter influencing oxidation and ignition of activated carbons 13 Qualitative analysis: Effect of porosity characteristics on PIO & SIT The effect of SBET, microporous volume, mesoporous volume and width of the micropore on SIT and PIO was studied graphically Relationships could not be well established Lower regression coefficients were obtained 600 400 SIT Vs Vpo rous 300 500 R2 = 0,628 PIO °C SIT °C SBET VS PIO 400 200 R2 = 0,5151 100 300 0 200 0,00 0 0,50 1,00 Vporous (cu cm/g) 14 1,50 2,00 500 1000 (SBET) sq.m/g 1500 2000 Quantitative analysis: Multiple Linear regression Develop quantitative relations and to compare with the qualitative results Stepwise multiple linear regression - Minitab software The interdependancy of the predictor variables checked using matrix correlation One predictor variable used from the correlated pairs Log SBET H/C N/C Log (O/C) (Vporous) 15 Wpore H/C 0.39 N/C -0.56 0.09 Log(Vporous) 0.82 0.48 -0.34 Log (O/C) 0.54 0.88 -0.083 0.57 Wpore -0.17 0.41 0.010 0.12 0.003 O/C 0.60 0.93 -0.13 0.64 0.94 -0.22 Vmicro 0.63 -0.062 -0.22 0.70 0.22 -0.44 O/C 0.15 Quantitative analysis: Regression equations Regression equations : PIO = 231 - 63,5 Log (Vporous) - 32,9 Log (O/C) R2 = 0.85 S = 17 °C (12 samples) PIO = 315 – 89.1 Log (O/C) % R2 = 0.98 S = 7 °C (9 samples excluding coconut shell activated carbon samples) SIT = 492 – 3.33 (O/C) % R2 = 0.67 SIT = 537 – 4.70 (O/C) % R2 = 0.96 S = 54 °C S = 16 °C (12 samples) (9 samples excluding coconut shell activated carbon samples) 16 No other predictor variables were discriminated except (O/C) ratio Quantitative regression equations confirm the results of qualitative analysis Conclusion The role of properties of activated carbons on their oxidation and ignition characteristics have been studied Oxygen content is the most influent (exceptions were observed) Effect of porosity properties on the oxidation and ignition characteristics could not be well established Perspectives Oxidation and ignition may be better explained by structural properties than the porosity characteristics Article coupling these results with HRTEM study is underway with Prof. Rouzaud 17 Thank you for your attention