Materials and Technologies for Making Perovskite-based Solar Cell DENG Sunbin 3/12/2014 1 Outline 1. Introduction 2. Materials for PSC Fabrication 3. Processes for PSC Fabrication 4. Potential Trend in the Future 5. Conclusion 2 Perovskite Solar Cell (PSC) —— A New Era Figure 1: Research cell efficiency records. This plot is courtesy of the National Renewable Energy Laboratory, Golden, CO. http://www.nrel.gov/ncpv/images/efficiency_chart.jpg 3 Perovskite Materials in PSCs Formula: ABX3 Organometal halide (for photovoltaics) A Organic cations (CH3NH3+, CH3CH2NH3+, NH2CH=NH2+) B Metal cations (Pb2+, Sn2+) X Halides (I-, Br-, Cl-) —— CH3NH3MX3 (M=Pb, Sn; X=Cl, Br or I) Some key attributes: Ease of fabrication Strong solar absorption Low non-radiative carrier recombination etc. Figure 2: Cubic pervovskite crystal structure. For photovoltaically interesting perovskites, the larger organic cations occupy position A whereas metal cations and halides occupy the B and X positions, respectively. Green M A, et al. Nature Photonics, 2014, 8(7): 506-514. 4 Progress of Perovskite Solar Cell Fabrication First stage: Material leading Second stage: Process leading 5 Milestones Dye: Others Perovskite 3.8%, CH3NH3PbI3/CH3NH3PbBr3 (Kojima A, et al. J. Am. Chem. Soc., 2009, 131(17): 6050-6051.) Thinner and stronger sensitizer Rapid degradation HTM: Liquid electrolyte Solid state 10.9%, CH3NH3PbI3/ Spiro-MeOTAD (Park N G, Grätzel M, et al. Scientific reports, 2012, 2.) 9.7%, CH3NH3PbI3-xClx/ Spiro-MeOTAD (Snaith H J, et al. Science, 2012, 338(6107): 643-647.) Enhanced stability, record-breaking efficiency, thinner Mesoscopic scaffold layer: TiO2 Al2O3 10.9%, CH3NH3PbI3 (Park N G, Grätzel M, et al. Scientific reports, 2012, 2.) Electron transport property HTM elimination 5.5%, TiO2 /CH3NH3PbI3 heterojunction (Etgar L, et al. J. Am. Chem. Soc., 2012, 134(42): 17396-17399.) 12.8%, TiO2 /ZrO/(5-AVA)x(MA)1-xPbI3 (Mei A, et al. Science, 2014, 345(6194): 295-298.) Figure 3: Several notable milestones led by materials in the progress of PSC fabrication, resulting in the evolution of device structure. Hole transport property Ambipolar semiconductor Planar “p-i-n” heterojunction PSC: 15.4%, CH3NH3PbI3-xClx (Snaith H J, et al. Nature, 2013, 501(7467): 395-398.) 6 PSC Structure (b) (a) (c) (d) Figure 4: Historic evolution of PSC structure, starting from (a) original mesoscopic DSSC, using the perovskite dye as a sensitizer, to currently (b) Meso-superstructured PSC (MSSC), employing a mesoscopic Al2O3 scaffold layer with a conformal overlayer of the perovskite which plays as a light harvester and electron conductor; (c) PSC with mesoscopic TiO2 scaffold infiltrated by the perovskite. The perovskite is a light harvester as well as hole conductor; (c) Planar p-i-n heterojunction PSC without mesoscopic metal oxide scaffold. The perovskite behaves as both ambipolar semiconductor and light harvester. Grätzel M. Nature materials, 2014, 13(9): 838-842. 7 Deposition of the Perovskite Solution process One-step spin coating Two-step (Sequential) deposition Vapor process (for planar PSCs particularly) Dual-source thermal evaporation Sequential liquid-vapor phase deposition 8 One-step Spin Coating A mixture of PbX2 and CH3NH3X (X=Cl, Br, I) in a common solvent (DMF, GBL, DMSO, etc.) Uncontrolled precipitation of the perovskite Figure 5: Schematic illustration of one-step spin coating method. Shapeless morphology Poor reproducibility of photovoltaic performance 9 Two-step (Sequential) Solution-Based Deposition i. Spin coat PbX2 solution ii. Dip into CH3NH3X solution iii. CH3NH3PbX3 film Figure 6: Schematic illustration of sequential solution-based deposition method. Better morphology and interfaces Increased light scattering due to large crystal size Boosted photovoltaic performance (15%) and reproducibility Figure 7: The cross-section images of PSC fabricated by (a) the sequential spin coating process and (b) the conventional single-step spin coating process. Burschka J, et al. Nature, 2013, 499(7458): 316-319. 10 Dual-Source High-Vacuum Thermal Evaporation (Planar) Inorganic source PbX2 + Organic source CH3NH3X Co-evaporation at 10-5 mbar Annealing for crystallization Better morphology and uniformity of perovskite film Better thickness control 15.4% (for planar CH3NH3PbI3-xClx solar cell) Compatible with traditional technologies (high vacuum) Figure 9: Comparison of the perovskite film uniformity between vapor-deposition and solution-process methods. Figure 8: (a) Scheme of dual-source thermal evaporation system. (b) Generic structure of a planar heterojunction p–i–n perovskite solar cell. (c) Currentdensity/voltage curves of vapor-deposited and solution-processed PSCs. Snaith H J, et al. Nature, 2013, 501(7467): 395-398. 11 Sequential Liquid-Vapor Phase Deposition (Planar) Solution process (Inorganic PbX2) Annealing at 150 °C Vapor treatment (Organic CH3NH3X) In situ reaction Figure 10: Schematic illustration of perovskite film formation in the sequential liquid-vapor phase deposition. Overcome high vacuum issue Kinetic reactivity of CH3NH3X and thermodynamic stability of perovskite Well-defined grain structure with grain sizes up to microscale Full surface coverage & small surface roughness 12.1% (for planar CH3NH3PbI solar cell) Chen Q, et al. J. Am. Chem. Soc., 2013, 136(2): 622-625. Figure 11: Perovskite film on the FTO/c-TiO2 substrate, obtained by reacting PbI2 film and CH3NH3I vapor at 150 °C for 2 h in N2 atmosphere: (a) XRD pattern; (b) top-view SEM image (inset image with higher resolution, scale bar 1 μm); (c) tapping-mode AFM height images (5 × 5 μm); and (d) cross-sectional SEM 12 image. Future Potential Technologies for PSC Fabrication Extra HTM free Printing technology Low-temperature process New ETM: TiO2 ZnO Figure 13: (a) Device architecture of the ITO/ZnO/CH3NH3PbI3/spiro-OMeTAD/Ag PSC. (b) Energy band diagram of the various device components. Figure 12: (a) Schematic illustration of the holeconductor-free, fully printable mesoscopic PSC. (b) Energy band diagram of this triple-layer PSC. Mei A, et al. Science, 2014, 345(6194): 295-298. Liu D, et al. Nature Photonics, 2014, 8(2): 133-138. Interface Engineering 19.3% ! Figure 14: (a) SEM cross-sectional image of the device. The layers from the bottom are: (i) ITO/PEIE, (ii) Y-TiO2, (iii) perovskite, (iv) spiro-OMeTAD, and (v) Au. (b) Diagram of energy levels (relative to the vacuum level) of each functional layer in the device. Zhou H, et al. Science, 2014, 345(6196): 542-546. 13 Conclusion Four material-leading milestones and three possible device structures for PSC fabrication are concluded. In PSC fabrication, there are solution processes and vapor processes (for planar PSCs). Sequential (two-step) solution-processed deposition could form better morphological perovskite layer than one-step spin coating deposition, resulting in better photovoltaic performance and reproducibility. High-quality and controllable perovskite film could be deposited by vapor processes in planar PSC fabrication. Emerging technologies such as low-temperature process and interface engineering may represent potential trend for PSC fabrication in the future. 14 Thank you! 15