หลักการทำงานและวิธีการเลือกใช้ Incremental & Absolute

advertisement
Lika Electronic was founded in 1982 in Schio, Italy.
First business was the manufacturing of absolute encoders,
followed by the incremental encoders for the European market.
www.lika.biz
Today the production includes also
magnetic measurement systems,
displays &
positioning units
for the Automation Industry.
www.lika.biz
Together with standard industrial applications,
Lika provides specific solutions tailored on customers’
requirements for high-tech markets
www.lika.biz
Range of production
• ROTAPULS
Optical incremental encoders
• ROTACOD
Optical absolute encoders
• ROTAMAG
Magnetic incremental and absolute encoders
• LINEPULS
Incremental magnetic measurement system
• LINECOD
Absolute magnetic measurement system
• POSICONTROL
• DRIVECOD
Displays and Position controllers
Positioning Units
www.lika.biz
• All Lika products are manufactured in Italy and sold after in-factory
tryout.
• Lika is an ISO 9001: 2001 certified Company
• All products are compliant to the following specifications/certifications:
CE marking (EN 50081-1, EN 50082-2)
CSA/UL marking
• Specific products are compliant to:
ATEX (Explosion proof)
Q+ vendor for OTIS (United Technologies Group)
www.lika.biz
หลักการทางานและวิธีการเลือกใช้
Incremental Encoder
ROTAPULS Incremental encoders
Incremental Encoders
ROTAPULS Incremental encoders
Operation
Incremental Measuring Systems
ROTAPULS Incremental encoders
Working principle
• It is based on a grated design disc, in other words a transparent disc of
glass where a radial grating of lines and gaps forming an incremental
track is printed.
• The disc is penetrated by a light beam generated by a light source,
partially obscurated by a scanning reticle with four additional grated
fields.
• These four fields are also penetrated by the light beam. During the
disc movement they produce four phase-shifted beams. Each beam is
phase shifted of half –disc line from the other.
ROTAPULS Incremental encoders
Working principle
• The modulation index of each light beam is sensed
by photo-elements placed on the opposite side of
the disc.
• The photo-elements transform the entering light
signals in four sinusoidal current signals.
• The analogue signals are digitized and multiplied by
one interpolation circuit
• Furtherly they are sent to amplification circuits to be
conveniently powered in output
POWER SUPPLY
+Vdc
+3,3V
PHOTO-ELECTRONIC
READING
DIGITIZING
POWER
OUT
ROTAPULS Incremental encoders
Output signals
• AB channels = Bidirectional
(speed and rotation sense detection)
• AB0 = Bidirectional + Zero
• /A, /B, /0 = Complementary signals
(inverted)
ROTAPULS Incremental encoders
Output signals
• 1Vpp output circuit
• Sin/cos analogue signals for
external interpolation
ROTAPULS Incremental encoders
Methods for signals transmission
• “Normal” = 1 signal each
channel (AB0)
• connection to Push-Pull, NPN,
PNP devices
• Needs external filters for noise
reduction
• “Complementary” = additional
inverted signal for each channel
(A B 0 + /A /B /0)
• safe transmission even with
long cables and noisy
environment
ROTAPULS Incremental encoders
Manipulation of signals
Quadrature of signals (x4)
• Reading all signal fronts (A+B),
resolution increases 4 times
• ex. 500 PPR = 2000 fronts
Interpolation
• SIN/COS output signals can be
interpolated
• Interpolation “divides” a
sine/cosine signal into many
pulses
• ex. 1024 sin/cos x10 = 10240
fronts
ROTAPULS Incremental encoders
เทคนิคและวิธีการเลือก Incremental
Encoder
1) Pulse Per Revolution
ROTAPULS Incremental encoders
Scaling for Counters
ROTAPULS Incremental encoders
ROTAPULS Incremental encoders
• Example
Scaling
Wants to show centimeter
Pulses Input x Scale Factor = Display
500PPR
Circumference = 30 cm
500
SF
X
SF
30
=
=
30
=
0.06
500
With Scale SF = 0.06
ROTAPULS Incremental encoders
2) Supply and Output Circuit
NPN (10-30 Vdc)
PNP (10-30 Vdc)
Push-Pull (10-30 Vdc) > NPN/PNP
Line Driver (5 Vdc)
Push Pull / Line Driver(5-30 Vdc) >NPN/PNP
3) Output Signal
A , /A
B , /B
Z , /Z
ROTAPULS Incremental encoders
Mono/Unidirectional > 1 Channel Output > A
Quadrature/Bidirectional > 2 (Dual) Channel Output > A,B
Bidirectional with Index > 3 Channel Output > A,B,O
ROTAPULS Incremental encoders
Line Driver > 6 Channel Output > A,/A,B,/B,Z,/Z
ROTAPULS Incremental encoders
4) Shaft , Bore Diameter
Flexible Coupling
ROTAPULS Incremental encoders
5) Dimension
Body Size ( Europe= mm, U.S. = Inch )
ROTAPULS Incremental encoders
6) Connection
Connector (7-pin,10-pin, 12-pin etc. )
Cable (1,3,5,10 meter etc.)
ROTAPULS Incremental encoders
Types of assembly
With fixing bell
With fixing spring
With anti-rotation pin
With flexible coupling
ROTAPULS Incremental encoders
I40 - I41
Small encoder for industrial
applications
• I40 M20 screw fixing
• I41 3 screws fixing
• housing Ø 40.5 mm
• resolution up to 3600 PPR
• cable output
ROTAPULS Incremental encoders
I40 - I41
Small encoder for industrial
applications
• I41 preferential encoder
•packaging & food machines
• woodworking machinery
ROTAPULS Incremental encoders
I58 - I58S
International standard encoder
• housing Ø 58 mm
• shaft Ø 6, 8, 9.52, 10, 12 mm
• up to 10000 PPR
• NPN, PP, LD, Universal circuit
• cable and connector output
ROTAPULS Incremental encoders
I58 - I58S
International standard encoder
• preferential encoder
• international standard size
• motors and lift motors
ROTAPULS Incremental encoders
I58 V – sin/cos encoder
• dimensions like I58 (or I58S)
• 1Vpp standard output
(I58 A  11 µApp)
• typ. 1024 or 2048 PPR
ROTAPULS Incremental encoders
I58 V – sin/cos encoder
• standard output circuit for NCs and
drives
• motor feedback (AC, DC, Lift motors)
• tool machines
ROTAPULS Incremental encoders
IT65 - I65
encoder for heavy duty applications
• strong die-cast housing Ø65
mm
• 100 N shaft load
• standard IP65 (IP66 optional)
• NPN, PP, LD, Universal circuit
• up to 10000 PPR
ROTAPULS Incremental encoders
IT65 - I65
encoder for heavy duty applications
• standard US size
• preferential encoder
• woodworking machinery
• stone & marble machines
ROTAPULS Incremental encoders
Through-hollow shaft encoders
C59 C60 C58
C58R C58A
• up to 1024 PPR
• up to 2048 PPR
• shafts 14 or 15 mm
• “R” has collar on the back side
• BR1-xx sleeve for lower shafts
• “A” has collar on the front side
ROTAPULS Incremental encoders
Through-hollow shaft encoders
C59 C60 C58
C58R C58A
• motors with integrated brake
• spindles
• motor feedback
ROTAPULS Incremental encoders
CK59 CK60 CK58
standard blind-hollow shaft encoder
• Based on I58 standard
• up to 10000 PPR
• hollow shafts 14 or 15 mm
• BR1-xx reducing sleeve
• 3 mounting types (xx58, xx59,
xx60)
ROTAPULS Incremental encoders
CK59 CK60 CK58
standard blind-hollow shaft encoder
• Standard hollow shaft encoder
• more robust than through hollow
shaft (C58,….)
• direct coupling on draw wire support
(SF-I-5000)
• cable and connector output
• preferential encoder
ROTAPULS Incremental encoders
C81 feedback encoder
• housing Ø 80x36 mm
• shaft Ø 18 to 44 mm
• up to 4096 PPR
• max. speed 3000 rpm
• max. operating temperature range:
-40°C÷+100°C (-40°F÷+212°F)
• IP65 max.
ROTAPULS Incremental encoders
C81 feedback encoder
• big hollow shaft
• stainless steel flange
• internal parts in stainless steel
• for big sized motors, gear
motors
• lift motors
ROTAPULS Incremental encoders
CB59 Motor feedback encoder
• Sin/cos + absolute position
• 2048 PPR sin/cos
• 1 sin/cos per turn (absolute)
• blind hollow shaft Ø 14 or 15 mm
ROTAPULS Incremental encoders
CB59 Motor feedback encoder
• for brushless or gearless motors
• 2048 sin/cos for speed regulation
• Z track for rotor position at start-up
• Replaces absolute encoders,
resolvers, hall effects
ROTAPULS Incremental encoders
CK61 feedback encoder
• housing Ø 58 mm
• blind hollow shaft Ø 10 or 12 mm
• up to 10000 PPR
• max. output frequency: 300 kHz
ROTAPULS Incremental encoders
CK61 feedback encoder
• internal coupling
• shaft is fixed from backside
• easy mounting
Download