Polish Academy of Sciences Institute of Fluid Flow Machinery Cooperation between science and aerospace industry Piotr Doerffer Transonic flow control by streamwise vortices. Research offer 1) Start-up of research – EPFL first investigations and patent applic. 2001/3 2) Research at Gdansk 2003/4 3) Inclusion of AJVG into AITEB2 project (coord. RRD), patent applic. 2005/9 4) Inclusion of AJVG into UFAST project (coord. IMP PAN) 2005/9 5) Further research in the FACTOR project 2010/13 6) New concept of RVG, patent applic., research projects 2011/14 14 June 2011 – Session III (P2) General Meeting of AERONET 1 Polish Academy of Sciences Institute of Fluid Flow Machinery One of very important flow cases In transonic compressor cascades shock waves are formed These shock waves interact with boundary layers and cause: -shock induced separation -unsteady effects of shock-boundary layer interaction To limit these negative effects different flow control methods were tested, mainly for external aerodynamics 14 June 2011 – Session III (P2) General Meeting of AERONET 2 Polish Academy of Sciences Institute of Fluid Flow Machinery Reaearch idea from MIT ALSTOM Project for EPFL Lausanne Transonic compressor blades are: - very thin - strong spanwise variation 14 June 2011 – Session III (P2) General Meeting of AERONET 3 Polish Academy of Sciences Institute of Fluid Flow Machinery Flow control concept – Stream-Wise Vortices (SV) Methods of SV Generation Vane Vortex Generators 14 June 2011 – Session III (P2) Air Jet Vortex Generators General Meeting of AERONET 4 Polish Academy of Sciences Institute of Fluid Flow Machinery Test Model and Measurement Techniques EFMC 2003, Toulouse, Shock Wave – Boundary Layer Interaction Control by Stream-Wise Vortices Piotr Doerffer – IMP PAN, Gdansk, Poland Albin Bölcs, Klaus Hubrich EPFL, Lausanne, Switzerland pressure measurement through wall taps PSP – pressure sensitive paint schlieren visualisation of shock system oil visualisation 14 June 2011 – Session III (P2) General Meeting of AERONET 5 Polish Academy of Sciences Institute of Fluid Flow Machinery ALSTOM Patent The Patent Application bears following data: Our. Ref.: B03/172-0 DE Title of invention: Verfahren zur Verbesserung der Strömungsverhältnisse in einem Axialkompressor sowie Axialkompressor zur Durchführung des Verfahrens = 1 mm 60° 20º 20º 20º 20º 20º 14 June 2011 – Session III (P2) 60° 60° 60° = 1 mm = 1 mm = 1 mm 60° 60° Application No.: Filing Date: = 1 mm = 1 mm = 0.4 mm = 0.4 mm General Meeting of AERONET 103 55 108.5 24.11.2003 Legal Owner/Applicant: ALSTOM Technology Ltd, CH-5400 Baden 6 Polish Academy of Sciences Institute of Fluid Flow Machinery Own research at IMP PAN Pivoted wall Measurement nozzle shock wave Traverse upstream the shock, 25 mm Traverses downstream the shock, 30 and 55 mm Location of AJVG Flat wall Plate with the AJVG Supply cavity 0 14 June 2011 – Session III (P2) 540 General Meeting of AERONET 7 X [mm] Polish Academy of Sciences Institute of Fluid Flow Machinery Experimental investigations VG holes Plate with the AJVG 14 June 2011 – Session III (P2) Mach numbers: 1.25, 1.35, 1.45, 1.55 Static pressure holes Main measurement: • Static pressure along the wall • Boundary layers in 3 traverses • Schlieren pictures • Oil visualisation • Oscillations of the shock wave General Meeting of AERONET 8 Polish Academy of Sciences Institute of Fluid Flow Machinery Boundary layers 30 mm downstream u/u_delta = F(y/y_delta), M=1.35 u/u_delta = F(y/y_delta), M=1.45 1.40 1.40 BL for No Jets BL for Jets 1.00 0.80 0.60 1.00 0.80 0.60 0.40 0.40 0.20 0.20 0.00 0.00 0 0.2 0.4 0.6 BL for No Jets BL forJets 1.20 y/y_delta y/y_delta 1.20 0.8 1 0 0.4 0.6 u/u_delta u/u_delta 14 June 2011 – Session III (P2) 0.2 General Meeting of AERONET 9 0.8 1 Polish Academy of Sciences Institute of Fluid Flow Machinery Shock wave oscillations Main shock Power spectrum, M=1.35, Rear Shock 0.25 No Jets Jets Amplitude 0.20 Rear shock 0.15 0.10 RMS Rear shock 0.05 0.00 0 10 20 30 f [Hz] 14 June 2011 – Session III (P2) 40 50 60 M No Jets Jets 1.35 0.95473 0.79997 1.45 1.13944 1.02838 1.55 2.18671 1.97621 10 General Meeting of AERONET Polish Academy of Sciences Institute of Fluid Flow Machinery AITEB-2 Coordinator RRD 14 June 2011 – Session III (P2) General Meeting of AERONET 11 Polish Academy of Sciences Institute of Fluid Flow Machinery Increased blade load – increased pitch Geometry: IGG Mesh: Chord: 120 mm 208,288 cells (y+ ~1) Axial Chord: 76.1 mm Numerical scheme: Central Difference Scheme: SPARC, FINE 2nd Order Upwind: FLUENT Turbulence model: Spalart-Almaras pitch/chord = 1.11 14 June 2011 – Session III (P2) Boundary conditions for pitch/chord =1.13: Inlet: Outlet: Total pressure 27983 Pa Static pressure 15840 Pa Total temperature 303.3 K Inlet angle 48.6 deg Viscosity ratio 10 pitch/chord = 1.13 General Meeting of AERONET 12 Polish Academy of Sciences Institute of Fluid Flow Machinery Final adjustment of the shock location and smoothing of the blade shape 14 June 2011 – Session III (P2) General Meeting of AERONET 13 Polish Academy of Sciences Institute of Fluid Flow Machinery Reference case experimental results Same shock location Maximum Mach number reached Obtained reduction of M upstream of the shock Smaller -foot in experiment 14 June 2011 – Session III (P2) General Meeting of AERONET 14 Polish Academy of Sciences Institute of Fluid Flow Machinery Films with reference shock and with cooling and AJVG Stabilisation of the shock wave 14 June 2011 – Session III (P2) General Meeting of AERONET 15 Polish Academy of Sciences Institute of Fluid Flow Machinery Cooling + AJVG oil visualisation 14 June 2011 – Session III (P2) General Meeting of AERONET 16 Polish Academy of Sciences Institute of Fluid Flow Machinery Stagnation pressure X = 128 X = 171 20 18 16 14 12 10 8 6 4 2 0 0.45 y= f(PP/P0), X=171, Theta=45 alfa=90 reference Shock X=114 Cooling on VG off Shock X=114 Cooling on VG on Shock X=114 y [mm] y [mm] y= f(PP/P0), X=128, Theta=45 alfa=90 0.55 0.65 0.75 0.85 0.95 20 18 16 14 12 10 8 6 4 2 0 0.45 reference Shock X=114 Cooling on VG off Shock X=114 Cooling on VG on Shock X=114 0.55 PP/P0 0.65 0.75 PP/P0 Application of cooling increases b.l. thickness considerably AJVG decreases the effect 14 June 2011 – Session III (P2) General Meeting of AERONET 17 0.85 0.95 Polish Academy of Sciences Institute of Fluid Flow Machinery Optimisation of AJVG parameters Objective function: maximum of vorticity X-component at the section 50mm downstream of the jet Variables: jet skew angles „alfa” jet pitch angles „theta” 14 June 2011 – Session III (P2) General Meeting of AERONET 18 Polish Academy of Sciences Institute of Fluid Flow Machinery The invention submission EM 70518 by Rolls-Royce dated 04th December 2008, Title: “Method and apparatus to passively control flow separation on turbine airfoils by means of streamwise vortices generated by air jets” 14 June 2011 – Session III (P2) General Meeting of AERONET 19 Polish Academy of Sciences Institute of Fluid Flow Machinery Unsteady effects of shock wave induced separation Project starting date: 1st of December, 2005 Project duration: 3,5 years Coordinated by IMP PAN 14 June 2011 – Session III (P2) General Meeting of AERONET 20 Polish Academy of Sciences Institute of Fluid Flow Machinery Interaction types considered in UFAST: Possibly wide representation of characteristic physical cases of shock wave boundary layer interaction Transonic interaction 14 June 2011 – Session III (P2) Nozzle flow Oblique shock reflection General Meeting of AERONET 21 Polish Academy of Sciences Institute of Fluid Flow Machinery No. Participant name Short name IMP PAN 1 Institute of Fluid Flow Machinery, Gdansk PL 2 CNRS Lab. IUSTI, UMR 6595, Marseille F IUSTI 3 ONERA: F ONERA 4 University of Cambridge, Dept. of Engineering UK UCAM-DENG 5 Queens University Belfast, School of Aero. Eng. UK QUB 6 Russian Academy of Science, Siberian Branch, Novosibirsk, Inst. of Theor. App. Mech. ( DAFE, DAAP) ITAM RUS 7 Delft University of Technology, Aerodyn. Lab. NL TUD 8 INCAS, Romanian Institute for Aeronautics RO INCAS 9 University of Southampton, (SES) UK SOTON 10 University of Rome "La Sapienza", I URMLS 11 University of Liverpool, Dept. of Aero. Engin. UK LIV 12 NUMECA, Belgium, SME B NUMECA 14 Institute Mécanique des Fluides de Toulouse F IMFT 16 FORTH/IACM, Found. for Res. and Techn.-Hellas GR FORTH 17 Ecole Centrale de Lyon F LMFA 19 EADS-M, Deutschland GmbH Military Aircraft D EADS-M 20 Institute of Aviation, Warsaw PL IoA 14 June 2011 – Session III (P2) New partner Ukraine CFD General Meeting of AERONET Large tunnels SME IND Large tunnels 22 Polish Academy of Sciences Institute of Fluid Flow Machinery Observer Group Observer Name 14 June 2011 – Session III (P2) 1 Rolls-Royce Germany, RRD 2 Dassault Aviation 3 Alenia 4 Ansys Germany GmbH General Meeting of AERONET 23 Polish Academy of Sciences Institute of Fluid Flow Machinery Transonic interaction Channel flow Shock reflection PM=638 14 June 2011 – Session III (P2) General Meeting of AERONET 24 Polish Academy of Sciences Institute of Fluid Flow Machinery ALTERNATIVE SOLUTION TO AJVG Rod Vortex Generator STREAMWISE VORTICITY CONTOURS MEMS – sub-layer device ~ δ1 14 June 2011 – Session III (P2) General Meeting of AERONET 25 Polish Academy of Sciences Institute of Fluid Flow Machinery FACTOR 2010 - 2013 Full Aero-thermal Combustor-Turbine interactiOn Research Zastosowanie AJVG w gorącym środowisku 14 June 2011 – Session III (P2) General Meeting of AERONET 26 Polish Academy of Sciences Institute of Fluid Flow Machinery New project topic: Laminar – turbulent transition effects on unsteady behaviour of shock wave induced separation UFAST TUFAST SWIFT? Przemysł: Dassault Aviation, Rolls-Royce Germany, AVIO, AIRBUS 14 June 2011 – Session III (P2) General Meeting of AERONET 27 Polish Academy of Sciences Institute of Fluid Flow Machinery THE PEOPLE PROGRAMME – Marie-Curie Industry-Academia Partnerships and Pathways STA-DY-WI-CO (LMS Belgium - IMP PAN Poland) STAtic and DYnamic piezo-driven StreamWIse vortex generators for active flow Control Initial Training Networks IMESCON Innovative MEthods of Separated Flow CONtrol in Aeronautics 14 June 2011 – Session III (P2) General Meeting of AERONET 28