SOURCE 2 AISI SPECIFICATION INTRODUCTION • Housed in the construction group of the American Iron and Steel Institute (www.steel.org) • ANSI approved specification for the design of cold-formed steel structural members • Serves 4 primary industries: • Metal buildings (www.mbma.com) • Steel studs (www.ssma.com) • Racks (www.rmi.com) • Metal decks (www.sdi.org) AISI SPECIFICATION EDITIONS • 1996 Edition • In primary use today • Basis for current LSF manual • 1999 Supplement • New web crippling and shear capacity calculations for C-sections with holes • Changes to Base Test • 2001 North American Edition • Combination of Canada, Mexico, and U.S. 2001 NORTH AMERICAN SPECIFICATION • Broad philosophical changes • U.S., Canada &Mexico (ASD, LRFD, LSD) • Load combinations removed from the Specs. • Rational analysis clause when outside scope • Detailed changes of interest • Effective width changes • webs revised based on h/b ratio • flanges with multiple intermediate stiffeners revised (decks) • flanges with one edge stiffener cleaned up a bit • Web crippling completely revised • Fastener edge distances = 1.5d (vs. 3d before) • Fatigue provisions provided full list at www.umr.edu/~ccfss 2001 NORTH AMERICAN SPECIFICATION (from Section A1.1) AISI SPECIFICATION COMPLICATION REASONS: • Typical sections are not doubly-symmetric (Torsional-flexural buckling possible) • Local buckling & post-buckling strength • Effective width • effective width = f(stress,geometry) • stress = f(effective properties: e.g., Aeff, Ieff) • iteration results • Web crippling calculations AISI SPECIFICATION PRESENTATION Basic overview of behavior (focusing on C Sections) DESIGN OF COLD-FORMED STEEL STRUCTURES USING THE 2001 AISI SPECIFICATION A. B. C. D. E. F. G. GENERAL PROVISIONS ELEMENTS MEMBERS STRUCTURAL ASSEMBLIES CONNECTIONS AND JOINTS TESTS FOR SPECIAL CASES CYCLIC LOADING (FATIGUE) A. GENERAL PROVISIONS • MATERIAL • TYPICAL APPROVED STEELS • OTHER STEEL AND DUCTILITY REQUIREMENTS • DESIGN BASIS • ASD • LRFD • LOAD FACTORS AND LOAD COMBINATIONS • STRENGTH INCREASE DUE TO COLD FORMING A. GENERAL PROVISIONS • REQUIRED DUCTILITY (Section A2.3.1) • Fu/Fy 1.08 • Elongation 10% (two-inch gage) 7% (eight-inch gage) A. GENERAL PROVISIONS • MATERIAL • TYPICAL APPROVED STEELS • OTHER STEEL AND DUCTILITY REQUIREMENTS • DESIGN BASIS • ASD • LRFD • LOAD FACTORS AND LOAD COMBINATIONS • STRENGTH INCREASE DUE TO COLD FORMING A. GENERAL PROVISIONS • ASD STRENGTH REQUIREMENTS (Section A4.1.1) R Rn/ • LRFD STRENGTH REQUIREMENTS (Section A5.1.1) Ru Rn A. GENERAL PROVISIONS • MATERIAL • • TYPICAL APPROVED STEELS OTHER STEEL AND DUCTILITY REQUIREMENTS • DESIGN BASIS • ASD • LRFD • LOAD FACTORS AND LOAD COMBINATIONS (More on this later) • STRENGTH INCREASE DUE TO COLD FORMING A. GENERAL PROVISIONS • MATERIAL • TYPICAL APPROVED STEELS • OTHER STEEL AND DUCTILITY REQUIREMENTS • DESIGN BASIS • ASD • LRFD • LOAD FACTORS AND LOAD COMBINATIONS • STRENGTH INCREASE DUE TO COLD FORMING A. GENERAL PROVISIONS Increase in yield and ultimate strength due to cold-work DESIGN OF COLD-FORMED STEEL STRUCTURES USING THE 2001 AISI SPECIFICATION A. B. C. D. E. F. G. GENERAL PROVISIONS ELEMENTS MEMBERS STRUCTURAL ASSEMBLIES CONNECTIONS AND JOINTS TESTS FOR SPECIAL CASES CYCLIC LOADING (FATIGUE) LOCAL BUCKLING PLATE BUCKLING BUCKLING OF COMPONENT PLATE ELEMENTS POST LOCAL BUCKLING STRENGTH Photo shows post buckling behavior and interaction of local and overall buckling P= 0.07 k 3.2 k 3.8 k 4.9 k 7.2 k 7.6 k Pult= 7.9 k EFFECTIVE WIDTH CONCEPT The effective width, b, shall be determined from the following equations: b w for 0.673 b w for 0.673 where w = Flat width (1 0.22/ ) / is a slenderness factor determined as follows: Fy / Fcr EFFECTIVE SECTION FOR COLUMNS Actual Stresses Effective Section EFFECTIVE SECTION FOR BEAMS Actual Stresses Effective Section DESIGN OF COLD-FORMED STEEL STRUCTURES USING THE 2001 AISI SPECIFICATION A. B. C. D. E. F. G. GENERAL PROVISIONS ELEMENTS MEMBERS STRUCTURAL ASSEMBLIES CONNECTIONS AND JOINTS TESTS FOR SPECIAL CASES CYCLIC LOADING (FATIGUE) MODES OF BUCKLING AXIALLY LOADED COLUMNS Flexural Buckling Column just bends during buckling Torsional-flexural buckling Column twists and bends during buckling BEAMS LOCAL DISTORTIONAL LATERAL INTERACTION OF LOCAL AND OVERALL BUCKLING • Find long column elastic buckling stress Fe based on full section, Fe = min (flexural and flexural-torsional) • Find nominal column buckling stress Fn using Fe • Find effective column area Ae at stress Fn • Column strength considering local buckling is AeFn DESIGN OF COLD-FORMED STEEL STRUCTURES USING THE 2001 AISI SPECIFICATION A. B. C. D. E. F. G. GENERAL PROVISIONS ELEMENTS MEMBERS STRUCTURAL ASSEMBLIES CONNECTIONS AND JOINTS TESTS FOR SPECIAL CASES CYCLIC LOADING (FATIGUE) STRUCTURAL ASSEMBLIES DESIGN OF COLD-FORMED STEEL STRUCTURES USING THE 2001 AISI SPECIFICATION A. B. C. D. E. F. G. GENERAL PROVISIONS ELEMENTS MEMBERS STRUCTURAL ASSEMBLIES CONNECTIONS AND JOINTS TESTS FOR SPECIAL CASES CYCLIC LOADING (FATIGUE) CONNECTIONS AND JOINTS Bolted connections Welded connections Screw connections (more on these topics during the numeric examples) DESIGN OF COLD-FORMED STEEL STRUCTURES USING THE 2001 AISI SPECIFICATION A. B. C. D. E. F. G. GENERAL PROVISIONS ELEMENTS MEMBERS STRUCTURAL ASSEMBLIES CONNECTIONS AND JOINTS TESTS FOR SPECIAL CASES CYCLIC LOADING (FATIGUE) TESTS FOR SPECIAL CASES - Tests for Determining Structural Performance LRFD (Calculation of resistance factors) ASD (Calculation of factors of safety) - Tests for Confirming Structural Performance - Tests for Determining Mechanical Properties DESIGN OF COLD-FORMED STEEL STRUCTURES USING THE 2001 AISI SPECIFICATION A. B. C. D. E. F. G. GENERAL PROVISIONS ELEMENTS MEMBERS STRUCTURAL ASSEMBLIES CONNECTIONS AND JOINTS TESTS FOR SPECIAL CASES CYCLIC LOADING (FATIGUE) FATIGUE DESIGN Resistance to be evaluated for: • Cold-formed corners and sheared edges of sections • Longitudinal and transverse fillet welds • Spot welds • Bolt and screw connections Evaluation of fatigue resistance is not required for wind and seismic loads An excellent reference for hand calculations. (Available from the AISI) Similar document is in preparation for Europe using Eurocode COLD-FORMED STEEL PROVIDES OPTIMUM SOLUTIONS HOT-ROLLED COLD-ROLLED (heavy) (efficient and elegant solutions) (comparison for European sections) AISI SPECIFICATION EXAMPLE “Simple” axially loaded column Problem Geometry: b 800S163-54, 50ksi • h = 8 in. • b = 1.625 in. • d = 0.500 in. • t = 0.0566 in. • r = 0.0625 in. r d h t Column & support conditions: • • • • Lx = 96 in. (8 ft.) Ly = 48 in. Lt = 48 in. Kx = Ky = Kt = 1 A A AA AISI Procedure • Find gross properties • Find long column elastic buckling stress (Fe) • Fe = min (flexural and flexural-torsional) • Find nominal column buckling stress (Fn) • launder Fe through AISC column curve →Fn • Find effective column area Ae at stress Fn • effective width of web, heff • effective width of flange, beff • effective width of lip, deff • Ae=t(heff+2beff+2deff) • Column strength is AeFn Centerline approximation: • A centerline approximation of the geometry, ignoring corners, is allowed (centerline approximations tend to overestimate flexural and flexuraltorsional buckling but are conservative on local buckling (Ae)) • • • • • 800S163-54, 50ksi hCL= h - t = 8 - 0.0566 in. bCL = b - t = 1.625 - 0.0566 in. dCL = d - t/2 = 0.500 - 0.0566/2 in. t = 0.0566 in. example completed in Mathcad® Gross Properties Long Column Buckling Nominal Buckling Stress AISC column curve Effective Area at Fn: • Effective width of each element of the cross-section must be determined. The steps are • find appropriate plate buckling coefficient, k • determine local plate buckling slenderness, • calculate effectiveness ratio • effective width = x full width • To find k, we must know what kind of element we have (and what kind of loading – in this case pure compression) • web = stiffened element • flange = edge stiffened element • lip = unstiffened element Elements edge stiffened element, supported on one edge fully, other edge by a stiffener, 0.43 < k < 4, depending on stiffener size and slenderness of flange itself stiffened element, supported on both edges, k = 4 used, assumes element is simply supported on all 4 sides for local buckling consideration unstiffened element, supported on only one edge, k =0.43, assumes element is simply supported on 3 sides for local buckling consideration Web: Effective Width Edge Stiffened Elements (fun): as low as it goes (unstiffened) adequate stiffener size sensitivity to stiffener ratio stiffener adequacy ratio lip/flange interaction reduction final reduction to get k k aisi 3.772 Flange: Lip: Effective Area: • Determined at Fn • heff = 3.089 in. • beff = 1.596 in. • deff = 0.472 in. • Ae=t(heff+2beff+2deff) Ae=0.409 in2 • Ag=0.684 in2 Fn Capacity • Pn = AeFn = (0.409)(29.35) = 12 kips • ASD Pallowable = Pn/ = (12)/(1.8) = 6.7 kips compare vs. unfactored load combinations • LRFD Pnominal = Pn = (0.85)(12) = 10.2 kips compare vs. factored load combinations How is a beam different • Mn=SeffFn • Fn = nominal lateral-torsional buckling stress • Seff = effective section modulus • Seff determination (iteration) • Seff = Ieff / ycg-eff • web heff = function of stress gradient • stress gradient = function of ycg-eff • Even symmetric sections become unsymmetric when effective width of compression flange is less than full width… iteration… • Calculations become quite tiresome