Transport phenomena (이 동 현 상) 2009 학년 숭실대학교 환경화학공학과 Chap. 1 Introduction to Engineering Principles and Units 1.1B. Fundamental Transport Processes Imagine any plants in operation!! (1) Momentum transfer (2) Heat transfer (3) Mass transfer 1.2. SI SYSTEM OF BASIC UNITS - length : m - mass : kg - time : s (second) * fps system - length : ft (foot) - mass : lbm (pound) - time : s * cgs system - length : cm - mass : g - time : s 1.2A. SI system of units - temperature: K (kelvin) t (ºC) = T (K) – 273.15 t (ºC) = T (K) - force: N = kgm/s2 - work, energy, heat: J = Nm=kgm2/s2 - power: W = J/s - pressure: Pa = N/m2 105 Pa = 1 bar 1 기압(atm) * standard prefixes - G : 109 - M : 106 - k : 103 - c : 10-2 - m : 10-3 - : 10-6 - n : 10-9 1.3 TEMPERATURE AND COMPOSITION 1.3A. Temperature ºF = 32 + 1.8 ºC ºC = (ºF – 32)/1.8 ºR = ºF + 460 K = ºC + 273.15 Table1.3-1 1.3B. Mole, and Weight or Mass Units xA nA ntotal xA: mole fraction of A nA: moles of A wA mA mtotal wA: weight (or mass) fraction of A mA: mass of A Ex 1.3-1) 1.4 GAS LAW 1.4A. Pressure *1 atm = 760 mmHg (0 ºC) = 760 torr 2 - Absolute pressure: 1.00 atm = 14.7 psia *lbf/in (absolute) = 14.7 psi = 1.01325 105 Pa = 1.01325 bar - Gauge pressure: the pressure above the absolute pressure Ex) 21.5 psig = 21.5 + 14.7 = 36.2 psia (=1 atm) 1.4B. Ideal Gas Law pV nRT Absolute Temperature (K) R (gas (law) constant) = 8314.3 kgm2/kgmol s2 K = 8.3143 J/gmol K 1.4C. Ideal Gas Mixture - Dalton’s law for ideal gas mixtures P pA pB pC ... P: total pressure pi: partial pressure - the number of moles nA pA xA ntotal P Ex)1.4-2 partial pressure for ideal gas 1.5 CONSERVATION OF MASS AND MATERIAL BALANCES * Conservation or Balance Equation (accumulation) (input) (output) ( generation consumption) (reaction) 1.5A. Conservation of mass (accumulation) = (input) – (output) - steady-state no accumulation 0 Ex 1.5-1) = (input) – (output) 1.6 ENERGY AND HEAT UNITS 1.6A. Joule, Calorie, and Btu *1 btu= 252.16 cal =1.05506 kJ 1.6B. Heat Capacity - cp [J/kgmolK=J/kgmol ºC] Q Mcp T Q : heat Ex1.6-1) *1.0 cal/g ºC = 1.0 btu/lbm ºF 1.6D. Heat of Reaction (101.32 kPa, 298 K = 1 atm, 25 oC) -standard heat of reaction: Hº - Exothermic reaction: Hº < 0 - Endothermic reaction: Hº > 0 1.7 CONSERVATION OF ENERGY AND HEAT BALANCES 1.7B. Heat Balances - at steady-state o 0 H R (H298 ) q HP (accumulation) (input) (output) ( generation consumption) Chap. 2 Principles of Momentum Transfer and Overall Balances 2.2 FLUID STATICS 2.2A. Force, Units, and Dimensions F ma -under the influence of gravity F mg *1 lbf = 4.4482 N 1 lbm = 0.45359 kg *1 N = 105 dyn (gcm/s2) = 7.233 poundal (lbm ft/s2) 2.2B. Pressure in a Fluid P0 m V hA A F m a ( hA) g F P hg (Gauge pressure) A p hg Po Ex 2.2-2) (Absolute pressure) h p 2.2C. Head of a fluid - height of a fluid - a common method of expressing pressures h P g 2.2D. Devices to Measure Pressure and Pressure Differences - Simple manometer pa pb R( A B ) g R : the reading of a manometer (the difference in height of fluid A (Fig. 2.2-4)) Ex 2.2-4) Beginning of Transport Phenomena 2.3. GENERAL MOLECULAR TRANSPORT EQUATION FOR MOMENTUM, HEAT, AND MASS TRANSFER 2.3A. General Molecular Transport Equation and General Property Balance 1. Introduction to transport processes - a difference of concentration of a property (momentum, heat, or mass) transfer of the property by molecular movement net transport of the property 2. General molecular transfer equation rate of a transfer process driving force resistance d z dz z : the flux of a property in z direction = amount of transferred property per unit time per unit area 3. General property balance for unsteady state (accumulation) (input) (output) ( generation consumption) (z A) ( z| z ) A ( z| z z ) A R(z A) t Fig.2.3-1 z0 z R t z 2 2 R t z d dz z Basic Relationships: Conservation law, rate, cond’n (IC&BC) 2.3B. Introduction to Molecular Transport 1. Momentum transport and Newton’s law zx d (v x ) dz zx : flux of x-directed momentum in z direction = shear stress [(kgm/s2)/sm2] d z dz : momentum diffusivity = kinematic viscosity [m2/s] 2. Heat transport and Fourier’s law d ( c pT ) qz A dz qz : heat flux in z direction [J/sm2] A : thermal diffusivity [m2/s] 3. Mass transport and Fick’s law * J Az DAB d cA dz * : flux of the molecule A in z direction [kgmol/sm2] J Az DAB : (molecular) diffusivity of the molecule A in B [m2/s] *mathematical analogy 2.4 VISCOSITY OF FLUIDS 2.4A. Newton’s Law and Viscosity - Fluid: - Viscosity: *the units of viscosity SI : Pas=kg/m·s - Viscous force: 1cp (centipoise) = 0.01 g/cm·s = 0.001 kg/m·s - Newton’s law F vz - F vz, A, 1/y A y y 0 yz dvz zx : flux of z-directed momentum in y direction = shear stress [(kgm/s2)/sm2] dy dvz : velocity gradient dy Meaning: = shear rate [1/s = s-1] : viscosity [kg/m·s] A fluid contained between two infinite parallel plates Linear velocity profile Steady force (viscous drag) Bottom plate 2.4B. Momentum Transfer in a Fluid zx : the flux of z-directed momentum in the y direction (per second per unit area) [(kg·m/s) /s·m2] [(kg·m/s) /s·m2] = the rate of flow of z-directed momentum per unit area (per second) [(kg·m/s) /s] [(kg·m/s) /s·m2] = the amount of z-directed momentum transferred per second per unit area [(kg·m/s) /s·m2] - Momentum transfer: (molecular motion) 2.4C. Viscosities of Newtonian Fluids - Newtonian Fluid - viscosity is constant (at constant temp. and pressure) - viscosity is independent of shear rate linear relation between shear stress and shear rate - Non-Newtonian Fluid - viscosity is not constant (even at constant temp. and pressure) - viscosity is a function of shear rate non-linear relation between shear stress and shear rate * gas: temperature or pressure viscosity * liquid: temperature viscosity (not affected by pressure) 2.5 TYPE OF FLUID FLOW AND REYNOLDS NUMBER 2.5B. Laminar and Turbulent Flow - laminar flow - the regime or type of flow where the layers of fluid slide by one another without eddies or swirls - no lateral mixing - at low velocities - turbulent flow - the regime or type of flow where eddies are present giving the fluid a fluctuating nature - lateral mixing - at higher velocities 2.5C. Reynolds Number - flow regime in a tube (pipe) = a function of fluid velocity, density, viscosity, and tube diameter - Reynolds number N Re Dv D v ratio of kinetic or inertia force to viscous force N Re inertia force v 2 viscous force v / D * NRe < 2100 : laminar (for a straight circular pipe) NRe > 4000 : turbulent 2.6. OVERALL MASS BALANCE AND CONTINUITY EQUATION 2.6A. Introduction and Simple Mass Balances (accumulation) (input) (output) ( generation consumption) - no generation - steady state no accumulation 0 = (input) – (output) (input) = (output) V 1 A1v1 2 A2v2 (simple mass balance, steady state, 1-D) m m V G v *2:output 1: input 2.6B. Control Volume for Balances - a system: - a control volume: - control surface 2.6C. Overall Mass-Balance Equation (accumulation) (input) (output) ( generation consumption) (rate of mass output from C.V.)-(rate of mass input from C.V.)+(rate of acc. in C.V.)=0 net m assefflux rate of m assoutput rate of m assinput from C.V . v cos dA (v n )dA A A rate of massaccumulation dM dV dt in C.V . t V (v n)dA A m 2 m 1 dV 0 t V dM 0 dt (overall mass balance, unsteady state) - 1-D v cos dA v cos A 2 dA v cos1 dA A2 A1 1 A1v1 2 A2 v2 2 A2 v2 1 A1v1 dM 0 (overall mass balance, unsteady state, 1-D) dt - 1-D, steady state 2 m 1 0 m 1 A1v1 2 A2v2 (overall mass balance, steady state, 1-D) - component i m i 2 m i1 Ex 2.6-2) dM i Ri dt (mass balance for component i, unsteady state, 1-D) 2.6D. Average Velocity to Use in Overall Mass Balance -If the velocity is not constant but varies across the surface area vav Ex 2.6-3) 1 v dA A A 2.7 OVERALL ENERGY BALANCE 2.7A. Introduction E Q W 2.7B. Derivation of Overall Energy-Balance Equation (accumulation) (input) (output) ( generation consumption) net energyefflux rate of energyacc. rate of energygen. rate of energycons. from C.V . in C.V . in C.V . in C.V . rate of energyacc. v2 EdV (U zg ) dV t V 2 in C.V . t V net energyefflux v2 ( E pV ) v cos dA ( H zg ) v cos dA from C . V . 2 A A H U pV rate of energygen. q in C.V . rate of energycons. & Ws in C.V . & v2 v2 ( H zg ) v cos dA ( U zg ) dV q W s A 2 t 2 V 2.7C. Overall Energy Balance for Steady-State Flow System H 2 H1 1 2 (v2 av v12av ) g ( z 2 z1 ) Q Ws (overall energy balance, steady-state, 1-D) 2 3 av 3 (not very often used) v :kinetic-energy velocity correction factor (v ) av 1 vav v dA A A 1 (v 3 ) av (v 3 ) dA A A - laminar flow : = 0.5 - turbulent flow : 1 2.7E. Applications of Overall Energy-Balance Equation Ex2.7-1) 2.7F. Overall Mechanical-Energy Balance p2 dp 1 2 2 (v2 av v1av ) g ( z2 z1 ) F Ws 0 p1 2 (overall mechanical-energy balance, steady-state, 1-D) 1 2 p p1 (v2 av v12av ) g ( z2 z1 ) 2 F Ws 0 2 (more useful) (overall mechanical-energy balance, steady-state, 1-D, incompressible liquid) F: all frictional losses per unit mass Ex 2.7-4) 2.7G. Bernoulli Equation for Mechanical-Energy Balance - no mechanical energy: Ws=0 - no friction: F - turbulent: v12 p1 v22 p2 z1 g z2 g 2 2 Ex 2.7-6) 2.8 OVERALL MOMENTUM BALANCE 2.8A. Derivation of General Equation P Mv P : total linear momentum vector M: v: dP F dt (accumulation) (input) (output) ( generation consumption) sum of forcesacting rate of momentum rate of momentum rate of acc. of on C . V . out of C . V . into C . V . momentum in C . V . sum of forcesacting F on C . V . rate of momentum rate of momentum net momentumefflux out of C . V . into C . V . from C . V . v v cos dA v (v n) dA rate of acc. of v dV momentumin C.V . t V A A F v ( v n ) dA v dV (Overall linear momentum balance, unsteady state) t A V Fx vx v cos dA A vx dV (x component) t V Fx Fxg Fxp Fxs Rx vx v cos dA A Fxg Fxp Fxs Rx vx dV t V 2.8-B. Overall Momentum Balance in Flow System in One Direction Fx Fxg Fxp Fxs Rx vx v cos dA A steady state vx dV 0 t V only x direction v vx cos 1 vx dV t V / vx av integrating with vx m (vx22 ) av (vx21 ) av Fxg Fxp Fxs Rx m m vx 2 av vx1 av 1 where (vx2 ) av vx2 dA A A (vx2 ) av vx av let vx av = 3/4 = 0.95 - 0.99 for laminar for turbulent Fxp p1 A1 p2 A2 Fxs 0 (frictional force is neglected) Rx m vx 2 av R m v2 av m m vx1 av v1 av (Overall linear momentum balance, steady state 1-D(horizontal), neglecting frictional force) 2.9 SHELL MOMENTUM BALANCE AND VELOCITY PROFILE IN LAMINAR FLOW 2.9A. Introduction For laminar flow at steady state Shell Momentum Balance shear stress velocity profile (Newton’s law of viscosity) average velocity maximum velocity 2.9B. Shell Momentum Balance Inside a Pipe For the flow of fluids inside a horizontal circular pipe incompressible Newtonian fluid one-dimensional, steady-state, fully-developed, laminar flow sum of forcesacting rate of momentum rate of momentum rate of acc. of onC.V . outof C.V . into C.V . momentumin C.V . net m om entumefflux from C.V . sum of forcesacting pressure force [ pA] x [ pA] xx [ p(2rr )] x [ p(2rr )] x x on C . V . No body force (horizontal pipe) Neglecting frictional force net momentumefflux ( rx 2rx) r r ( rx 2rx) r fromC.V . rate of acc. of 0 momentumin C.V . Steady state [ p(2rr)] x [ p(2rr)] xx ( rx 2rx) r r ( rx 2rx) r 0 Dividing by 2rx (r rx ) r r (r rx ) r r r ( p x p x x ) x ( p x p x x ) x p L Fully developed r 0 d (r rx ) p r dr L Integrating p r C1 L 2 r rx When r = 0, rx should not be infinite. C1=0 p r p0 pL r 2L L 2 rx Newton’s law of viscosity rx dv x dr Incompressible, Newtonian Laminar dvx p pL 0 r dr 2L Integrating using the boundary condition vx=0 at r=R 2 p0 pL 2 r vx R 1 4L R vx av 1 1 v dA x A R 2 A vx av 2 0 R 0 vx rdrd ( p0 pL ) R 2 ( p0 pL ) D 2 8L 32L (Hagen-Poiseulle equation) a horizontal circular pipe incompressible Newtonian fluid one-dimensional, steady-state, fully-developed, laminar flow vx=vx max at r=0 vx max p0 pL 2 R 2vx av 4L 2 r 2 r 2 p0 pL 2 r vx R 1 vx max 1 2vx av 1 4L R R R 2.9C. Shell Momentum Balance for Falling Film For a fluid as a film down a vertical surface incompressible Newtonian fluid one-dimensional, steady-state, fully-developed, laminar flow sum of forcesacting rate of momentum rate of momentum rate of acc. of onC.V . outof C.V . into C.V . momentumin C.V . W in the y direction sum of forcesacting gravity force xWLg onC.V . mass down a vertical surface net momentumefflux LW ( xz ) xx LW ( xz ) x from C . V . rate of acc. of 0 momentum in C . V . Steady state xWLg LW ( xz ) xx LW ( xz ) x 0 Dividing by LWx g xz x x xz x x x 0 d xz g dx Integrating using the boundary conditions at x=0, xz=0 and at x=x, xz= xz xz gx Newton’s law of viscosity xz dv z dx Incompressible, Newtonian Laminar g dvz x dx Integrating using the boundary conditions at x=, vz=0 g 2 vz 2 x 2 1 vx av 1 1 vz dA A A W vz av W 0 0 vz dxdy * N Re g 2 3 Dv for a pipe NRe < 2100 : laminar NRe > 4000 : turbulent vz=vz max at x=0 g 2 3 vz max vz av 2 2 volumetric flow rate q Avz av Wv z av g 3W 3 mass flow rate per unit width of wall gvz av Reynolds number N Re 4 4vz av a fluid as a film down a vertical surface (NRe < 1200 : laminar) 2.10 DESIGN EQUATIONNS FOR LAMINAR AND TURBULENT FLOW IN PIPES 2.10A. Velocity Profiles in Pipes 2.10B. Pressure Drop and Friction Loss in Laminar Flow Friction loss Ff p f p f ( p1 p2 ) f 32 vL D2 L v 2 p f 4 f D 2 (for laminar, Hagen-Poiseulle equation) (for both laminar and turbulent flow f: Fanning friction factor) *Fanning friction factor : f 16 16 Dv / N Re (for laminar) 2.10E. Effect of Heat Transfer on Friction Factor heating f cooling f 2.10F. Friction Losses in Expansion, Contraction and Pipe Fittings friction losses in mechanical-energy-balance equation L v 2 v12 v22 v12 F 4 f D 2 Kex 2 K c 2 K f 2 straight pipe (Fanning friction) expansion contraction *2:outlet 1: inlet fittings or valves 2.10G. Friction Loss in Noncircular Conduits equivalent diameter D 4rH 4 cross sectionalarea of channel wetted perim eterof channel hydraulic radius for a circular tube 2 D 4 D4 D D for an annular space 2 D 2 D D 1 2 4 4 D D D4 1 2 D1 D2 D2 for a rectangular duct D4 ab 2ab 2a 2b a b a b D1 2.10H. Entrance Section of a Pipe Fully-developed flow