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TRM001-01-Sigma2BOM-WEB
version 1.00
How to select and develop Yaskawa
Servo System BOM’s
Sigma II
Part One
How to select Yaskawa Servo System BOM’s
Who
Channel members
What
1) Review Sigma II System – How to select motor / amp combination
2) Complete BOM including cables and peripheral devices
Including selection of these items for the DDM & Sigma Trac.
Application Module & Motion Controller selection is a separate
presentation – Part Two
3) Generate Quotes
How Overview of the product line using the Product Catalog
Supplements and the PL1005.7 price list.
Measurement Text
You will E-mail training answers to the quiz!
Step 1 overview - Size Servo Cont.
Order Print copy
G-MI#99001E
literature@yaskawa.com
Order Product CD
YEA –CD-MTN-1
literature@yaskawa.com
Download from
the web
Yaskawa.com
Step 1- Size Servo -Quick Product Review
MOTOR
AMP
SYSTEM
POWER
30W-1500W
SGMAH-A3
SGDH-A3
30 W
3000/5000 rpm
SGMAH-A5
SGDH-A5
50 W
100VAC input up to
400W output
(using SGDH04FE)
SGMAH-01
SGMPH-01
SGDH-01
100 W
SGDH-02
200 W
SGDH-04
400 W
SGMAH-08
SGMPH-08
SGDH-08
750 W
SGMPH-15
SGDH-15
1500 W
Small Capacity
SGMAH (IP55)
SGMPH (IP67)
SGMAH-02
SGMPH-02
SGMAH-04
SGMPH-04
Step 1- Size Servo -Quick Product Review
Medium Capacity
450W-15kW
200/400VAC IP67
MOTOR
AMP
SGMGH-05
SGMGH-09
SGMSH-10
SGMUH-10
SGDH-05
450 W
850 W
1 kW
SGDH-15
1.3 kW
1.5 kW
SGDH-20
2 kW
SGDH-30
3 kW
SGMGH-44
SGMSH-40
SGMSH-50
SGDH-50
4.4 kW
4 kW
5 kW
SGMUH
SGMGH-55
SGDH-60
5.5 kW
(400VAC) only
SGMGH-75
SGMGH-1A
SGDH-75
SGDH-1A
7.5 kW
11 kW
SGMGH-1E
SGDH-1E
15 kW
SGMGH
1500/3000 rpm
SGMSH
3000/5000 rpm
6000 rpm
SGMGH-13
SGMSH-15
SGMGH-20
SGMSH-20
SGDH-10
SYSTEM
POWER
SGMGH-30
SGMSH-30
SGMUH-30
Step 1- Size Servo -Quick Product Review
Large Capacity
SYSTEM
POWER
MOTOR
AMP
2000 rpm max
SGMBH-2B
SGDH-2B
22kW
400VAC only
SGMBH-3Z
SGDH-3Z
30kW
SGMBH-3G
SGDH-3G
37kW
SGMBH
SGMBH-4E
SGDH-4E
45kW
1500/2000 rpm
SGMBH-5E
SGDH-5E
55kW
22kW-55kW
Every motor has one matched
amplifier to achieve published
performance specs.
Step 1- Size Servo -Quick Product Review
What about MISMATCHED motor and
drive combinations within the same
voltage class?
Possible to over or under size motor
or amp – “1 up or down rule” without
qualification………
“2 up or down” possible in some
cases with qualification………
Step 1- Size Servo -Quick Product Review
Direct Drive Motor – DDM
SGMCS
Up to 3kW with 200 Nm of rated torque
150 / 200 rated rpm - 500 rpm max
100/200VAC only – SGDH only (no Legend amplifier!)
“Rotary table” motor- cuts across many industries (replacing
mechanical indexers, e.g, CAMCO)
Step 1- Size Servo -Quick Product Review
Sigma Trac – Integrated Linear Motor
Solution – NOW with 400V option
STF090120…
Up to 400 N of continuous force output – 5m/s up to 5g
Loads up to 500 lbs – travel lengths up to 2.1 meters
System repeatability of +/- 1 micron
MULTI-AXIS SOLUTIONS ARE POSSIBLE
Step 1- Size Servo -Quick Product Review
Linear Motor Solution Components
Iron Core & Coreless
Over 2000 N of continuous force output from a single coil
Newall and SIKO feedback brands have been tested with
sucess ……………
3rd Party amplifiers can drive Yaskawa Linear motors
Step 1- Size Servo -Quick Product Review
Gearmotors
Available
Using Alpha LP gear heads
2-3 week lead time if it is standard product
SGMPH and SGMGH motors only
Other Alpha products can be incorporated with a customer
design review process – contact Product Engineering.
Step 2 Complete BOM - Catalog Tour
Let’s examine the general layout of the Sigma II
catalog with some screen shots.
Each motor has its own self contained “section” from which
you can select every component you will need for a motor +
amp system (no controller).
Published performance specs. are based on the matched amp.
Motor dimensions are readily available in each of these sections.
Detailed amplifier specs. (including drawings) are in their own
“SGDH” section at the back of the catalog.
Step 2 Complete BOM - Catalog Tour
Very
first
page of
catalog
Step 2 Complete BOM - Catalog Tour
Page 4
Step 2 Complete BOM - Catalog Tour
Page
3
Step 2 Complete BOM - Catalog Tour
Top of Page 7
Step 2 Complete BOM – Catalog Tour
ITEMS NOT
SUPPLIED
BY
YASKAWA
Page 6
X
X
X
X
X
ITEMS
SUPPLIED
BY
YASKAWA
Step 2 Complete BOM - Catalog Tour
Bottom ofPage
page 7
9
Step 2 Complete BOM - Catalog Tour
Page 9
Step 2 Complete BOM – Catalog Tour
Top half of page 10
Step 2 Complete BOM – Catalog Tour
0.63 / 0.0166 = 38:1
Bottom half of page 10
Step 2 Complete BOM – Catalog Tour
Page
11
Step 2 Complete BOM – Catalog Tour
Top half of
Page 12
Step 2 Complete BOM - Catalog Tour
Bottom half of Page 12
Step 2 Complete BOM - Catalog Tour
Page
21
Step 2 Complete BOM – Catalog Tour
Page 22
Step 2 – Complete BOM – Required Cables
Required Cables
(every system needs three cables)
Power – different cables
for different size motors
(except SGMAH)
Encoder – same cable
for entire motor type
I/O – three basic
options
Step 2 – Complete BOM – Required Cables
Yaskawa sells cable assemblies in pre-configured METER lengths
Power & Encoder
3, 5, 10, 15, 20 meters
I/O
0.5, 01, 02, 03 meters
Always have the option to build your own….
….and if you want custom lengths or cables longer than 20 meters
….build your own is the only way to go.
Yaskawa sells connector kits for all power and encoder
connections to help facilitate custom cabling.
Step 2 – Complete BOM – Required Cables
Let’s look at some more screen shots from the
Product Catalog Supplement to detail cable selection
Begin with page 23
Step 2 – Complete BOM – SGMAH cables
Page
23
Power
Cable
for
SGMAH
Step 2 – Complete BOM – SGMAH cables
Page
23
Encoder
Cable
Assembly
for
SMGAH
Step 2 – Complete BOM – SGMAH Cables
Page
23
Raw
Encoder
Cable
Applies
to all
Sigma II
up to
15kW
Step 2 – Complete BOM – Required Cables
I/O
Cable
Options
JUSP-WA50P-D50 ONLY $175 LIST
Applies
to all
Sigma II
-01
-02
Page
23
-03
Step 2 – Complete BOM – SGMAH Connector Kits
Connector Kit
for all
Connections!
Top
of
Page
26
Step 2 – Complete BOM – SGMAH Connector Kits
1CN, 2CN,
3CN, 5CN
Amplifier
connector
common to all
Sigma II
Bottom
of Page
26
These are all solder type connections
Step 2 – Complete BOM – Peripheral Devices
Peripheral Devices (except for Regen. and DC reactors) are
the same for entire Sigma II family - 30W to 55kW
Sigma Win
Plus
JZSP-WP001
YS-12 Cable
Digital Operator
Required to run Sigma Win Plus
Not required with Sigma II – used outside the panel
Analog Monitor Cable
Monitor speed or torque on external oscilloscope
Absolute Encoder Battery
Optional for systems with absolute encoder
Step 2 – Complete BOM – Peripheral Devices
Top of
Page
25
Step 2 – Complete BOM – Peripheral Devices
Bottom of
Page 25
DC reactors are NOT usually required.
What do they do?
Reduce input power’s harmonic distortion up to 45%
Improve power factor (eliminating nuisance tripping of the DC bus fuse
+ increase the life of the DC bus capacitors).
Step 2 – Complete BOM – Motor Specifics
We have just looked at SGMAH motor section
and the components common to all motor
series.
Now we will examine the specifics relative to
the remaining motor series.
Page 39
SGMPH
Step 2 – Complete BOM – SGMPH Motor Specifics
Step 2 – Complete BOM – SGMPH Motor Specifics
Page
41
Step 2 – Complete BOM –SGMPH Motor Specifics
Same for
all of
Sigma II
Page
42
Step 2 – Complete BOM – SGMPH System Specifics
Page 54
Step 2 – Complete BOM – SGMGH Motor Specifics
Step 2 – Complete BOM – SGMGH Motor Specifics
Page
62
Step 2 – Complete BOM – SGMGH Motor Specifics
Page 63
Also used with
SGMSH/UH
Step 2 – Complete BOM – SGMGH Motor Specifics
Page
64
Step 2 – Complete BOM – SGMGH System Specifics
Page 80
Regen units are required for all amps 6.0 and above
Step 2 – Complete BOM – CE cables & Connectors
Page 81
Step 2 – Complete BOM – CE cables & Connectors
Page 68
Page
81
Step 2 – Complete BOM – 400V SGMGH/SH/UH
Performance specs AND Price are
independent of voltage rating (when
comparing 200V vs 400V SGMGH/SGMSH)
400V systems inherently require HALF the
current of a 200V system…….and as a result
400V CABLES are a smaller gauge wire and
offer a small cost savings. Peripheral devices
like MCCB and contactors will enjoy similar
cost savings. 400V of course also offers
lower operating costs.
REGEN and DC reactors do not stay the same
when quoting a 200V vs. 400V system!
Step 2 – Complete BOM – 400V SGMGH
Page 133
Every 400V
brake motor
needs a
dedicated cable
for the brake
Step 2 – Complete BOM – 400V SGMGH
Page 136
Step 2 – Complete BOM – SGMBH
Page
158
LARGE CAP.
Step 2 – Complete BOM – SGMBH
Page 160
LARGE CAP.
Step 2 – Complete BOM – AMPLIFIER DETAILS
Page
96
Step 2 – Complete BOM – REGEN DETAILS
Page
107
Page 110
Page 109
Step 2 – Complete BOM – REGEN DETAILS
Page 108
Step 2 – Complete BOM – DDM (SGMCS)
Step 2 – Complete BOM – DDM (SGMCS)
Step 2 – Complete BOM – Sigma Trac
Travel
Amplifier Option
Covers
Home sensor
Limit Switches
Step 2 – Complete BOM – Sigma Trac
Sigma Trac uses the same cables as the SGMAH rotary motor:
JZSP-CMM00-XX(A) & JZSP-CMP00-XX(A)
Step 3 – Generate Quotes
OYC (order Yaskawa.com) from the partner log in
conjunction with the PL100-5.7 price list are the
two tools you need to create quotes.
Cut and Paste from the price list to make your
quote
Step 3 – Generate Quotes – Using PL100-5.7
Step 3 – Generate Quotes – Using PL100-5.7
Step 3 – Generate Quotes – Using PL100-5.7
Step 3 – Generate Quotes – Using PL100-5.7
Step 3 – Generate Quotes – Using PL100-5.7
Step 3 – Generate Quotes – Using PL100-5.7
Step 3 – Generate Quotes – Using PL100-5.7
Step 3 – Generate Quotes – Using PL100-5.7
Step 3 – Generate Quotes – Using PL100-5.7
Yaskawa offers online ordering capabilities !!!
order.yaskawa.com
Password and log on required. Contact Michelle
Bartelson if you don’t have one @
michelle_bartelson@yaskawa.com or x2214
Click Order Management once logged in.
6 different selections are possible on OYC
Select product category
Here is an example of the order entry screen
Helpful tools under important notices tab
Direct link on top right corner to channel the website
from OYC
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Literature request forms.
Motion contact information.
FAQ’s available for application questions.
Link to training department.
All CAD drawing’s and catalog downloads.
Cable drawings.
Policies and procedures.
Links back to order.yaskawa.com.