6. Thermodynamic Cycles Objective •Classification of Thermodynamics Cycles •Analysis & Calculation of Power Cycles Carnot Vapor Cycle, Rankie Cycle, Regeneration Rankie Cycle,Reheat Rankie Cycle • Cogeneration • Gas Refrigeration Cycle • Vapor-Compression Refrigeration Cycle • Refrigerant • Other Refrigeration Cycles 6.1 Classification of Thermodynamics Cycles Power Cycle (+) Heat Energy Mechanical Energy Heat Pump Cycle (-) Refrigeration Cycle: keep low temperature of heat source with low temperature Heat Pump Cycle: keep high temperature of heat source with high temperature Working Fluid Gas Cycle: no phase-change of working fluid during cycle Vapor Cycle: phase-change of working fluid during cycle Combustion form Inner Combustion Outer Combustion Combustion occurs in system Combustion occurs out of system Gas is also the working fluid. The heat is transferred to working fluid through heat exchanger. 6.2 Carnot Vapor Cycle Several impracticalities are associated with this cycle: 1. It is impractical to design a compressor that will handle two phases for isentropic compression process(4-1). 2. The quality of steam decrease during isentropic expansion process(2-3) which do harm to turbine blades. 6.2 Carnot Vapor Cycle 3. The critical point limits the maximum temperature used in the cycle which also limits the thermal efficiency. 4. The specific volume of steam is much higher than that of water which needs big equipments and large amount of work input. 6.2 Carnot Vapor Cycle 6.3 Rankine Vapor Cycle Principle 6 4 4-6 Constant pressure heat addition in a boiler S 1 6-1 to Superheat Vapor 1-2 Isentropic expansion in a turbine 2 2-3 Constant pressure heat rejection in a condenser 3 3-4 Isentropic compression in a pump 6.3 Rankine Vapor Cycle 6.3 Rankine Vapor Cycle p 6 4 p1 4 S 5 6 p2 3 1 1 2 v T 2 1 3 5 6 4 3 2 s 6.3 Rankine Vapor Cycle Efficiency 4-5-6-1 Constant pressure heat addition in a boiler q1 h1 h4 1-2 Isentropic expansion in a turbine wtT h1 h2 2-3 Constant pressure heat rejection in a condenser q2 h2 h3 3-4 Isentropic compression in a pump wtP h4 h3 6.3 Rankine Vapor Cycle Because of uncompressibility of water wtP v( p4 p3 ) wtT h4 h3 Ek 0, Ep 0 wo wtT wtP q1 q2 h1 h2 ws wo h1 h2 t q1 h1 h3 6.3 Rankine Vapor Cycle Q1 Q2 T1 T2 S1 S2 T2 t 1 T1 Definition: 3600 3600 d wo h1 h2 d — the steam required to generate work of 1kW h d t , equipment size , investment 6.3 Rankine Vapor Cycle Influencing factors wo h1 h2 t q1 h1 h3 p1 , t 1 h1 Entralpy of steam, turbine inlet h2 Entralpy of exhaust air , turbine outlet h3 Entralpy of condensed water p2 6.3 Rankine Vapor Cycle 1. p1 - Pressure of Steam, Turbine Inlet 1’ t1 , p2 -Unchange 1 p1 5’ Two Cycles: ① 3-4-5-1-2-3 ② 3-4-5’-1’-2’-3 5 4 3 p1' 2’ 2 6.3 Rankine Vapor Cycle T1 ' T1 1’ 1 p1 t 5’ Disadvantages: 5 1. p1 4 x decrease the turbine efficiency and erodes the turbine blades. 3 2’ 2. p1 2 Increase of requirements on pressure vessels and equipment investment. 6.3 Rankine Vapor Cycle 2. t1 - Temperature of Steam, Turbine Inlet 1’ 1 5 6 4 3 2 2’ p1 , p2-Unchange t1 t1 ' Two Cycles: ① 3-4-5-6-1-2-3 ② 3-4-5-6-1’-2’-3 6.3 Rankine Vapor Cycle Advantages: 1’ 1 5 i T1' T1 t ii it decreases the moisture content 6 of the steam at the turbine exit. 4 3 2 2’ Disadvantages: Superheating temperature is limited by metallurgical considerations. t1 600℃ 6.3 Rankine Vapor Cycle 3. p2 - Condenser Pressure, Turbine Exit t1 , p1 -Unchange 1 5 4’ 6 4 2 3 3’ 2’ p2 p2 ' Two Cycles: ① 1-2-3-4-5-6-1 ② 1-2’-3’-4’-5-6-1 6.3 Rankine Vapor Cycle i T2 ' T2 t 1 5 4’ 6 ii 4 2 3 3’ 2’ Disadvantages: i Condense pressure is limited by the sink temperature. ii It increases the moisture content which is highly undesirable. 6.3 Rankine Vapor Cycle Example Consider a steam power plant operating on the ideal Rankine cycle. The steam enters the turbine at 2.5MPa and 350℃ and is condensed in the condenser at pressure of 70kPa. Determine (a)The thermal efficiency of this power plant (b)The thermal efficiency if steam is condensed at 10kPa (c)The thermal efficiency if steam is superheated to 600 ℃ (d)The thermal efficiency if the boiler pressure is raised to 15MPa while the turbine inlet temperature is maintain at 600 ℃ State 1: p1 2.5MPa, t1 350℃ h1 3128.2 kJ/kg s1 6.8442 kJ/kg K State 2: p2 70kPa, s2 s1 s2 ' 1.1921kJ/(kg K), s2 '' 7.4804kJ/(kg K) h2 ' 376.77kJ/kg, h2 " 2660.1kJ/kg sx s ' x s '' s ' 6.8442 1.1921 0.8988 7.4804 1.1921 h2 h ' xh '' Ideal Rankine Cycle 376.77 0.8988 2660.1 2767.7kJ/kg State 3: p3 70kPa, Saturate Liquid h3 376.77kJ/kg v3 0.00104m3 /kg State 4: p4 2.5MPa, s4 s3 wtp v3 ( p4 p3 ) 2.53kJ/kg h4 h3 wtp 376.77 2.53 =381.83kJ/kg q1 h1 h4 3128.2 381.83 2746.37 q2 h2 h3 2767.7 376.77 2390.93 q2 t 1 12.9% q1 6.3 Rankine Vapor Cycle Actual cycle Irreversibility • Flow friction • Heat transfer under temperature difference • Heat loss to the surroundings 6.3 Rankine Vapor Cycle Actual Rankine Vapor Cycle wtT ' h1 h2 ' Turbine Efficiency 1 wtT ' h1 h2 ' i 0.92 wtT h1 h2 5 6 Ideal Cycle 2 2’ Consumed Steam kg/h D h1 h2 N0 d 3600 Actual Cycle D h1 h2 ' Ni i N 0 d 3600 6.3 Rankine Vapor Cycle Mechanical Efficiency Ne m Ni Relative Effective Efficiency Effective Power Boiler Efficiency Heat Absorbed in Boiler B Heat Rejected by Feul Equipment Efficiency Output Net work Heat Rejected by Feul Ne e N0 6.4 Improvement to Rankine Cycle 预热锅炉给水,使其温度升高后再进入锅炉,可提高水在锅炉内的平均吸 热温度,减小水与高温热源的温差,对提高循环效率有利。 利用汽轮机中的蒸汽预热锅炉给水,称为回热。 Transfer heat to the feedwater from the expanding steam in a heat exchanger built into the turbine ,called Regeneration. T 6 5 3(4) e d 1 Disadvantages: 7 It is difficult to control the temperature 2 The dryness is small s 6.4 Improvement to Rankine Cycle Ideal Regenerative Cycle T 1 6 5 7 2 3(4) e d s Regenerative Cycle: 1-7-d-3-4-5-6-1 General Carnot Cycle:3-4-5-7-d-3 Ideal Carnot Cycle: 5-7-2-e-5 Same Efficiency Regenerative Rankine Ideal Regenerative Cycle 1 Extracting Regeneration Turbine Boiler Mixing Chamber 7 2 1 Regenerator Condenser 6 5 Pump II 4 Pump I 3 Ideal Regenerative Cycle T a (h7 h5 ) (1 a )(h5 h4 ) 1 5 6 1kg akg h5 h4 a h7 h5 7 w0 (h1 h7 ) (1 a )(h7 h2 ) wtp (1-a)kg 3(4) 2 q1 h1 h5 s w0 t q1 >0 h2 h3 t 1 Rankine a (h1 h3 ) (h1 h7 ) 1 a Ideal Regenerative Cycle 1 T Turbine Boiler 9 8 Regenerator Mixing Chamber 8 7 1 2 6 4 5 4 7 1 3 3 5 Condenser 9 6 1 2 s Pump II Pump I 6.3.2 Ideal Reheat Cycle 蒸汽经汽轮机绝热膨胀至某一中间压力时全部引出,进入锅炉 中特设的再加热器中再加热。温度升高后再全部引入汽轮机绝 热膨胀做功。称为再热循环。 Ideal Reheat Cycle pb intermediate pressure 1 a 5 6 b (h1 hb ) (ha h2 ) t (h1 h3 ) (ha hb ) 4 3 c 2 6.4 Improvement to Rankine Cycle 1 Extracting Regeneration Turbine Boiler 7 2 Mixing Chamber Regenerator Condenser 6 5 Pump II 4 Pump I 3 6.4 Improvement to Rankine Cycle Cogeneration Definition Cogeneration is the production of more than one useful form of energy from the same energy source. • electric power • heat in low quality 6.5 Gas Refrigeration Cycle Ideal Reversed Carnot Cycle q2 q2 T2 c w0 q1 q2 T1 T2 T1 — Temperature of heat source with high temperature, surrounding temperature T2 — Temperature of heat source with low temperature, cold source q1 — Heat rejected to the surroundings q2 — Heat absorbed from cold source w0 — Work input if T1 is constant T2 c w0 6.5 Gas Refrigeration Cycle Condenser 3 2 Compressor Turbine 4 Cold Source 1-2 2-3 3-4 4-1 1 Isotropic Compress Isotonic Heat Rejection to Surrounding Isotropic Expansion Isotonic Heat Absorption 6.5 Gas Refrigeration Cycle p 3 Cp— Constant, Ideal Gas 2 • Heat Absorbed from Cold Source q2 h1 h4 cp (T1 T4 ) 4 1 • Heat Rejected to the condenser v T T3 T1 2 q1 h2 h3 cp (T2 T3 ) • Work of Compressor wc h2 h1 cp (T2 T1 ) 3 1 • Work of Turbine 4 s we h3 h4 cp (T3 T4 ) 6.5 Gas Refrigeration Cycle w0 wc we q1 q2 c p (T2 T3 ) c p (T1 T4 ) T1 T4 q2 = w0 (T2 T3 ) (T1 T4 ) T 1 2, 3 4 Isotropic Process 2 3, 4 1 Isotonic Process p3 k k1 T3 T2 p2 k k1 ( ) ( ) T1 p1 p4 T4 T3 T1 T4 T1 1 k 1 T3 T4 T2 T1 p2 k ( ) 1 p1 T1 c T3 T1 2 3 3’ 2’ 1 4 4’ s 6.5 Gas Refrigeration Cycle 4 Condenser 3 2 Compressor Turbine 5 6 T 3’ 3 4 5’ 2 5 1 6 Cold Source 1 g k m n s Vapor-Compression Refrigeration Cycle • Shortcomings of Gas-Compression Refrigeration Cycle 1.small Refrigeration-Coefficient because heat absorption and rejection are not isothermal process; 2.Lower refrigeration capability of refrigerant (gas) • So…refrigerant is changed to Vapor The highest efficiency is that of Vapor Carnot Reverse Cycle q2 q2 c w0 q1 q2 T2 T1 T2 Impracticalities: 1.Large moisture content is highly undesirable for compressor and turbine. 2.Work output is limited by liquid expansion in the turbine. Vapor-Compression Refrigeration Cycle • So…practical vapor-compression refrigeration cycle is: 2 3 2 4 3 4 1 1 6 5 Vapor-Compression Refrigeration Cycle 1-2 2 2-3-4 Isotonic condensed to saturated liquid 4 3 1 6 Isotropic compress to superheated vapor 4-5 Isentropic expansion in a turbine 4-6 Isotropic expansion through throttle to humidity vapor 5-1 Constant pressure heat absorption in a cool source to dry saturate vapor 5 Vapor-Compression Refrigeration Cycle q2 h1 h 5 q1 h2 h4 2 wc h2 h1 4 Throttle: 3 1 6 5 Work difference between Turbine and throttle h4 h 5 q2 h1 h4 c w0 h2 h1 ① fluid with low quality is difficult to be compressed. ② work loss is relatively small ③ easily adjust pressure of fluid and temperature of cold source Vapor-Compression Refrigeration Cycle Regeneration — more realistic cycle Advantages: 1. T 2. q2 h1 ' h5 ' c 2 Supercooled Liquid 3.Superheated vapor is desirable 3 4 4’ Superheated Vapor 1’ 5’ 5 1 s Vapor-Compression Refrigeration Cycle Condenser 2 4 1’ Compressor Regenerator Throttle Valve h1 ' h1 h4 h4 ' 4’ 1 5’ Conditions: Cold Source t4 t1 ' Vapor-Compression Refrigeration Cycle ln p 4 2 2’ 3 Q2 qm h1 h5 qV qm v1 '' 5 N qm w Irreversibility 1-2’ Isotropic Compress Efficiency 1 h 制冷机的制冷能力是随 工作条件不同而变化的, 因此,给出制冷能力时, 必须指明相应的工作条件。 ad h2 h1 h2 ' h1 w ' h2 ' h1 ' ad w ad 6.7 Refrigerant Definition The work fluid cycling flowing in refrigeration system while transferring energy with surrounding in order to refrigerate. Thermodynamic Request • Critical temperature should be much higher than temperature of surroundings. ① steam easier be condensed; ② larger range of latent heat; ③ heat absorption and heat rejection closer to isothermal process 6.7 Refrigerant Thermodynamic Request • Solidification temperature should be lower than evaporation temperature to prevent blocking the pipes. • Larger latent heat is more desirable. • appropriate saturate pressure • small , c p , k • being nontoxic ,non-corrosive, nonflammable, chemically steady; • low cost Environment & Safety Request Ammonia 氨 , Feron 氟利昂 6.8 Absorption Refrigeration System Definition The form of refrigeration that inexpensive thermal energy instead of mechanical energy or electric power is consumed to transfer heat form low temperature to high temperature is absorption refrigeration. Geothermal Energy Solar Energy Absorption refrigeration system involves the absorption of a refrigerant by a transport medium . Ammonia — Water NH3- H2O Water — lithium bromide H2O - LiBr 6.8 Absorption Refrigeration System Principle Q-Solar Energy Q1 Generator rectifier NH3 Q4 NH3-H2O Condenser Weak Rich Adjust Valve Expansion Valve Absorber Evaporation NH3 pump NH3-H2O Q2 Cooling Water Q3 6.8 Absorption Refrigeration System Thermodynamic Analysis Q2 Q4 Wp Q1 Q3 Thermal Efficiency Q2 Q2 Q4 W p Q4 Advantage: A liquid is compressed instead of a vapor , and thus the work input for absorption refrigeration system is very small. 6.9 Vapor-Jet Refrigeration System Principle Q1 Condenser P V T Diffuser pump Expansion Valve Evaporation Q2 Boiler Mixture Nozzle P V T 6.9 Vapor-Jet Refrigeration System Q1 T 4 Condenser 3 pump Expansion Valve 1’ 5 5’ 1 2 Evaporation 3 4 5’ Q2 Boiler Q3 1 2’ 5 2’ 2 s 1’ 6.9 Vapor-Jet Refrigeration System Thermodynamic Analysis Q1 Q2 Q3 Wp Thermal Efficiency Q2 Q2 Q3 W p Q3 Disadvantage: Irreversibility such as mixture process and heat transfer with temperature difference; Large exergy loss 6.10 Liquefaction of Gases The liquefaction of gases has always been an important area of refrigeration since many important scientific and engineering process at cryogenic temperature depend on liquefied gas. Example: • separation of oxygen and nitrogen from air • preparation of liquid propellants for rockets • the study of material properties at low temperature • the study of exciting phenomenon such as superconductivity 气体液化循环中的工质,在循环中即作为冷却剂使用, 同时本身又被液化并输出液态产品。 6.10.1 Min. Work in Liquefaction of Gases T 2 8 1 Gas-Liquid Coefficient y 1 x 6 5 Quality at State 4 4 s Wmin T0 ( S1 S6 ) ( H1 H6 ) 6.10.2 Linde Cycle Principle Condenser Compressor P2 T P1 2 Heat Exchanger 2 1 3 1 7 3 Expansion Valve 6 5 5 4 4 s Separator 6 Liquid Removed 6.10.2 Linde Cycle Thermodynamic Analysis P2 T P1 2 1 3 q h wt 7 6 Take the Heat Exchanger, Expansion Valve, Separator as system. Liquid: y kg ; gas: (1-y) kg h2 y h6 (1 y )h1 5 h1 h2 y h1 h6 4 s Heat of liquefaction y kg: q2 y(h1 h6 ) h1 h2 6.10.2 Linde Cycle Thermodynamic Analysis Irreversibility in liquefaction of gas: P2 T P1 2 1 3 q '' y h6 (1 y )h7 h2 h2 q '' y h6 (1 y )h1 q ' 7 6 ① heat loss in heat exchanger q’ ② non-adiabatic, heat addition from surrounding q’’ h1 h2 q ' q '' y h1 h6 5 4 s q2 h1 h2 q ' q '' 6.10.2 Linde Cycle Thermodynamic Analysis Irreversibility in compression P2 of gas: T P1 ① isothermal compression 1-2 ② isothermal efficiency (0.59) 2 1 3 7 6 Actual work consumption RT1 p2 ws ln T p1 5 4 s ws wys y cannot be treated as Ideal Gas 6.10.3 Claude Cycle Thermodynamic Analysis Condenser Compressor 2 1 HE1 1 y Turbine 1 3 HE2 4 HE3 4’ 6 Expansion Valve Separator 8 7 a-y 9 y Liquid Removed h2 (1 )h4 q ' q '' y h9 (1 y )h1 (1 )h3 (h1 h2 ) (1 )(h3 h4 ) q ' q '' y h1 h9 q2 (h1 h2 ) (1 )(h3 h4 ) q ' q '' h3 h4 s h3 h4 ' Piston expander:s Turbine: 0.65 0.75 s 0.80 0.85 Considering mechanical efficiency m p2 ws ln m (1 )(h3 h4 ) T p1 RT