Solar Products Overview ()

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SOLAR Products

SOLAR:

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SOLAR: Serial example

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SOLAR: Junction Boxes

• Description: Junction Boxes are the initial connection to a PV (Photovoltaic) panel. They bring the DC current to modules that convert

DC to AC.

• Customers: PV panel OEM’s and Installers

• Applications: PV panels.

• Key Features: Std versions (2-6 rail) and customs. Serial and parallel configurations.

Variable wiring options. Innovative foil termination method to PV panel. Simple, fast and cost effective assembly. Meets UL 1703.

• Literature: 3-1773458-7

6-rail

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3-rail

SOLAR: Decentralized 2-rail

Junction Box

• Description: Three pieces: + plus j-box, - neg j-box and a middle j-box w/o connection.

• Customers: PV panel OEM’s and Installers

• Applications: PV panel connection.

• Key Features: New innovative layouts are possible due to separation of the diodes into independent housings. Reduces the amount of cable lead length resulting in cost savings.

Low profile. Requires 50% less jumper cable.

• Literature: 9-1773457-2

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SOLAR: Slim 2-rail

Junction Box

• Description: 2-rail junction box assembly which includes the cable and connectors

• Customers: PV panel OEM’s and Installers

• Applications: PV panel connection.

• Key Features: Slim size. It’s only 52mm wide and 15.5mm high. No potting. No soldering – uses spring clamp design to terminate to foils.

TUV approved and UL pending.

• Literature: 7-1773458-3

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SOLAR: Straddle Edge 2-rail

Junction Box

• Description: 2-rail junction box assembly designed to be mounted at the edge of the PV panel.

• Customers: PV panel OEM’s and Installers

• Applications: PV panel connection.

• Key Features: One of the smallest edge mount j-boxes in the market. Connectorized for easy field installation.

• Literature: 9-1773457-4

Information is Tyco Confidential & Proprietary

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SOLAR: Compact Medium 4-rail

Junction Box

• Description: 4-rail junction box designed for soldering and potting of the foil leads to the PV panel.

• Customers: PV panel OEM’s and Installers

• Applications: PV panel connection.

• Key Features: Low profile. Isolated foil contact rails. Solder and potting technique

• Literature: 9-1773457-3

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SOLAR: Residential Combiner Box

• Description: Combines multiple strings of PV panels into one box.

• Customers: PV panel, Combiner Box, Charge

Controller and/or Inverter OEM’s and Installers

• Applications: Combines multiple strings pf PV panels into one box.

• Key Features: Combines up to 5 separate strings (12 - in Dev) and 1 grounding string.

Includes fuse holders. Uses TE Solarlok connectors. UL pending.

• Literature:

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SOLAR: Solarlok Connectors

• Description: High voltage and high current connectors for PV Photovoltaic) systems.

• Customers: PV panel, Combiner Box, Charge

Controller and/or Inverter OEM’s and Installers

• Applications: Connections between the panels, inverters and grids/batteries.

• Key Features: High voltage and high current.

UV and IP67 water resistant. Meets UL 1703.

Short circuit prevention with polarized coupler.

Silver plated contact to preserve high quality low resistance conductivity. Finger safe.

• Literature: 3-1773458-7

T-Branch connectors

Inverter connectors

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PV Panel connectors

SOLAR: Cable and Cable Assemblies

• Description: Special Cable is needed for the

PV (Photovoltaic) industry.

• Customers: PV panel, Combiner Box, Charge

Controller and/or Inverter OEM’s and Installers

• Applications: Connections between the panels, inverters and grids/batteries.

• Key Features: Two types: PV and USE2. UV, abrasion and water resistant. UL listings

E317230 and E314123 (USE2)

Available in: 2.5mm² (exceeds 14 AWG)

4.0mm² (exceeds 12 AWG)

6.0mm² (exceeds 10 AWG)

• Literature: 3-1773458-7

Information is Tyco Confidential & Proprietary

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SOLAR: Cable and Cable Assemblies

Evaluation Standard

CCN

Ratings

Voltage

PV wire

Subject 4703

ZKLA

Temperature

Construction

Conductor size

Conductor material

Number of conductors

Construction without jacket

Construction with jacket

Critical Test Program

Physical properties (unaged and air oven aged)

600, 1000 or 2000V

90~150ºC dry 90ºC dry

14 ~4/0 AWG

Stranded Cu

Single-conductor

Sunlight resistance

Crushing resistance test

720 hrs

X

Impact test X

Overload test

Flexibility at low temperature

Capacitance and relative permittivity

Insulation resistance (longterm in water for 90ºC wet rating)

Insulation resistance (longterm in air for 105~150ºC dry rating) √

Dielectric withstand test √

X

40ºC

Flame test Vertical flame test (mandatory), VW-1 flame test (opt)

Type USE2 cable

UL 854

TYLZ

600 V only

90ºC wet 90ºC wet

14 AWG ~2000 kcmil

Cu, CCA, Al

Single-conductor

X

-

300 hrs

25ºC

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SOLAR: SolKlip & SolKlamp Grounding

• Description: NEC requires each module to be independently & continuously grounded.

• Customers: PV panel, Combiner Box, Charge

Controller and/or Inverter OEM’s and Installers

• Applications: Connections between the panels, inverters and grids/batteries.

• Key Features: SolKlip is IDC termination for

10 or 12 awg. SolKlamp is bolt tightning termination for 6 to 12 awg.

• Literature: 2-1773447-2 SolKlip Grounding

8-1773454-6 SolKlamp Grounding

SolKlip

SolKlamp

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SOLAR: Labels

• Description: High performance labels specific to this industry.

• Customers: PV panel, Combiner Box, Charge

Controller and/or Inverter OEM’s and Installers

• Applications: Labels used on PV products. For use on painted smooth and textured metal surfaces.

• Key Features: Designed to meet extreme outdoor exposure. Ultraviolet (UV) resistant ink, permanent acrylic adhesive and base material. Reflective marking to provide emergency responders with appropriate warning and guidance. Requirement of UL

1703, NEC, and local municipalities. UL 969 approved.

• Literature: 1-1773449-6

Information is Tyco Confidential & Proprietary

Do Not Reproduce or Distribute

SOLAR: Labels

Information is Tyco Confidential & Proprietary

Do Not Reproduce or Distribute

SOLAR: Labels

Information is Tyco Confidential & Proprietary

Do Not Reproduce or Distribute

SOLAR: Literature

3-1773458-7 Solarlok for PV Mfg

3-1773458-6 Solarlok for PV Installers

9-1773457-2 Decentralized 2-rail J-box

7-1773458-3 Slim 2-rail J-box

9-1773457-4 Straddle Edge 2-rail J-box

9-1773457-3 Compact Med 4-rail J-box pending Residential Combiner Box

3-1773458-7 Solarlok Connectors

3-17734587 Cable and Cable Ass’ys

2-1773447-2 SolKlip Grounding

8-1773454-6 SolKlamp Grounding

1-1773449-6 Labels

Information is Tyco Confidential & Proprietary

Do Not Reproduce or Distribute

SOLAR: Website www.tycoelectronics/solar

Information is Tyco Confidential & Proprietary

Do Not Reproduce or Distribute

Thank You

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