Chapter 7 DC-DC Switch-Mode Converters • dc-dc converters for switch-mode dc power supplies and dc-motor drives • these dc-dc converters are studied: • step-down (buck) • step-up (boost) • step-up/ step-down (buck-boost) • Cúk • Full-bridge Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-1 Block Diagram of DC-DC Converters Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-2 Stepping Down a DC Voltage • switching at constant frequency: • pulse-width modulation (PWM) switching vo Ts ton toff Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-3 Pulse-Width Modulation (1) • signal-level control voltage vcontrol generated by amplifying the difference between actual output voltage and desired output voltage • switch control signal generated by comparing vcontrol with repetitive waveform Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-4 Pulse-Width Modulation (2) • switch duty-cycle D is Copyright © 2008 by Jose Bastos ton vcontrol D Ts Vˆst Chapter 7 DC-DC Switch-Mode Converters 7-5 Step-Down (Buck) DC-DC Converter (1) Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-6 Step-Down (Buck) DC-DC Converter (2) • average output voltage Vo ton Ts t 1 Vo Vd dt 0 dt on Vd D Vd Ts 0 Ts ton or Vd Vo vcontrol k vcontrol Vˆst Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-7 R L C low-pass filter 1 40 log 40 log LC fc Copyright © 2008 by Jose Bastos 1 2 LC Chapter 7 DC-DC Switch-Mode Converters 7-8 Continuous conduction mode (1) Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-9 Continuous conduction mode (2) Ts t on Ts 0 0 t on v dt v dt v dt 0 L L L (Vd Vo ) ton Vo (Ts ton ) or Vo ton D Vd Ts Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-10 Continuous conduction mode (3) • input power equals output power: Pd Po Vd I d Vo I o I o Vd 1 I d Vo D • step-down converter is equivalent to a dc transformer where the turns ratio is in the range 0-1 Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-11 Edge of Cont./Discont. Conduction • Critical current below which inductor current becomes discontinuous: V 1 1t 1 D Ts 1 D Ts I LB iL , peak on (Vd Vo ) (Vd Vo ) Vd (1 o ) 2 2 L 2 L 2 L Vd 1 D Ts Vd (1 D) 2 L Copyright © 2008 by Jose Bastos I LB ,max TsVd 8L Chapter 7 DC-DC Switch-Mode Converters 7-12 Discontinuous Conduction Mode Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-13 Discontinuous Conduction Mode (2) • Vo/Vd in the discontinuous mode • integrating the inductor voltage over one time period, (Vd Vo ) DTs (Vo )1Ts 0 Vo D Vd D 1 (1) • From the figure, iL , peak Vo 1Ts L and DT 1Ts iL , peak 1 s iL , peak Io t dt t dt Ts 0 DTs T 1 s 0 Copyright © 2008 by Jose Bastos 2 2 1 iL , peak DTs iL , peak 1Ts Ts DTs 2 1Ts 2 D 1 iL , peak 2 Chapter 7 DC-DC Switch-Mode substituti ng i Converters L , peak 7-14 D 1 i L , peak Discontinuous 2 substituting iL , peak Conduction Mode (3) VoTs ( D 1 ) 1 2L and using (1) I0 Vd Ts I0 D 1 2L 2 LI o Io 1 Vd Ts D 4 I LB ,max D I LB ,max TsVd 8L Substit uting in (1) Vo D2 Vd D 2 I o 4 I LB ,max Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-15 Limits of Cont./Discont. Conduction with constant D TV I LB ,max I LB s d 8L / I LB ,max 4 D (1 D) • The duty-ratio of 0.5 has the highest value of the critical current • The boundary between the cont/discont mode is shown by the dashed curve Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-16 Discont. Conduction mode with constant Vo • in regulated dc power supplies Vo is kept constant by adjusting the duty ratio D • since Vd=Vo/D the average inductor current at the edge of cont/discont mode is I LB DTs Vd (1 D ) 2L TsVo (1 D ) 2L • when D=0 the maximum ILB,max is I LB ,max Copyright © 2008 by Jose Bastos TsVo 2L Chapter 7 DC-DC Switch-Mode Converters 7-17 Discont. Conduction mode with constant Vo I LB ,max Copyright © 2008 by Jose Bastos TsVo 2L Vo D Vd I o / I LB ,max 1 Vo / Vd Chapter 7 DC-DC Switch-Mode Converters 1/ 2 7-18 Step-Down Conv.: Output Voltage Ripple (1) Peak-peak voltage ripple: Q 1 1 I L Ts Vo C C2 2 2 Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-19 Step-Down Conv.: Output Voltage Ripple (2) Computing I L : I L Vo L t During toff: 1 I L Vo toff L 1 I L Vo (Ts ton ) L ton D Ts 1 I L Vo Ts (1 D ) L Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-20 Step-Down Conv.: Output Voltage Ripple (3) 1 Vo Ts (1 D ) L subst it ut ing I L int o I L Q 1 1 I L Ts Vo C C2 2 2 gives fc Vo 1 Ts (1 D ) (1 D ) Vo 8 LC 2 fs 2 2 2 fc 1 2 LC • ripple can be minimized by making fc of the low pass filter fc << fs Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-21 Step-Up (Boost) DC-DC Converter • Output voltage is greater than the input • main application: regulated dc power supplies Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-22 Step-Up DC-DC Converter Waveforms (1) Vd ton (Vo Vd )toff Vd ton T t (Vo Vd ) s on Ts Ts Vd D (Vo Vd )(1 D) Vd D Vo (1 D) Vd Vd D Vd Vo (1 D) Vo 1 Vd 1 D Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-23 Effect of Parasitics • The duty-ratio is generally limited before the parasitic effects become significant Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-24 Step-Up DC-DC Converter Waveforms (2) • Assuming a lossless circuit Pd=Po Vd I d Vo I o Io (1 D) Id Thus: • power remains the same • voltage increases • current decreases • equivalent to a DC transformer Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-25 Edge of Cont./Discont. Conduction (1) 1 I LB iL , peak 2 1 Vd ton 2 L using Vo 1 Vd 1 D I LB Copyright © 2008 by Jose Bastos and D ton Ts TsVo D (1 D ) 2L Chapter 7 DC-DC Switch-Mode Converters 7-26 Edge of Cont./Discont. Conduction (2) I LB TsVo D (1 D ) 2L • recognizing that the inductor current IL and the input current Id are the same Id= IL • and I o I d (1 D) I oB • highest ILB at D=0.5 TsVo 2 D1 D 2L I LB ,max • highest IOB at D=1/3 Copyright © 2008 by Jose Bastos TsVo 8L 2 TsVo I oB ,max 27 L Chapter 7 DC-DC Switch-Mode Converters (1) 7-27 Edge of Cont./Discont. Conduction (3) I oB TsVo 2 D1 D 2L Copyright © 2008 by Jose Bastos I LB Chapter 7 DC-DC Switch-Mode Converters TsVo D (1 D ) 2L 7-28 Discont. Conduction (1) • Occurs at light loads Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-29 Discont. Conduction (2) Vd DTs (Vd Vo )1Ts 0 Vo 1 D Vd 1 ( 2) and since power remainsconst ant Io 1 I d 1 D Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters (3) 7-30 Discont. Conduction (3) iL , peak Vd DTs L and 1Ts DT s iL , peak iL , peak t dt t dt DT T 0 s 1 s 0 2 iL , peak 1Ts 2 1 iL , peak DTs Ts DTs 2 1Ts 2 D 1 iL , peak 2 subst it ut ing iL , peak 1 Id Ts Vd Ts ( D 1 ) D 2L and using (3) VT I 0 d s D 1 2L Id Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-31 Discont. Conduction (4) Vo 1 D Vd 1 Solving Io in order to 1 2 LI o 1 Vd Ts D Substituting above 2 LI o D2 Vo Vd Ts 2 LI o Vd Vd Ts Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-32 Edge of Cont./Discont. Conduction with Vd constant 2 LI o D2 Vo Vd Ts 2 LI o Vd Vd Ts TsVo 2 I oB D 1 D 27 2L 2 I / I D 1 D oB oB ,max 2 TsVo 4 I oB ,max 27 L Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-33 Discont. Conduction with constant Vo (5) substituting IoB,max I oB ,max 2 TsVo 27 L We get 4 Vo I o D2 Vo 27 Vd I oB ,max 4 Vo I o Vd 27 Vd I oB ,max Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-34 Discont. Conduction with Vo constant (6) Solving for D 4 Vo D 27 Vd Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters Vo I o 1 Vd I oB ,max 1/ 2 7-35 Boost Converter Output Ripple (1) Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-36 Boost Converter Output Ripple (2) • the ripple current flows through the capacitor and the average through R idiode Io Q I o DTs Vo C C Vo DTs Vo R C Vo DTs Ts D Vo RC (where =RC is the time const) Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-37 Step-Down/Up (Buck-Boost) Converter • The output voltage can be higher or lower than the input voltage •The output voltage is negative Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-38 Buck-Boost DC-DC Converter: Waveforms • equating the integral of inductor voltage over one period: Vd DTs (Vo )(1 D)Ts 0 D Vo Vd 1 D • D>0.5 means Vo>Vd • D<0.5 means Vo<Vd •power is conserved Pd=Po: Io Copyright © 2008 by Jose Bastos 1 D Id D Chapter 7 DC-DC Switch-Mode Converters 7-39 Limits of Cont./Discont. Conduction (1) • The average inductor current is 1 I LB iL , peak 2 1 TsVd D 2 L 1 TsVo (1 D) 2 L • Noting that average capacitor current is zero: D I oB I LB I d I LB re-arranging: Substituting: Copyright © 2008 by Jose Bastos 1 D I oB I oB I LB (1 D ) I oB TsVo (1 D ) 2 2L Chapter 7 DC-DC Switch-Mode Converters 7-40 Limits of Cont./Discont. Conduction (2) • Maximum values obtained when D=0 TsVo 2L TsVo I oB ,max (1) 2L TsVo I LB (1 D) 2L TV I oB s o (1 D) 2 2L I LB ,max Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-41 Discontinuous Conduction Mode (1) • integrating the inductor voltage over one period Vd DTs (Vo )1Ts 0 Vo D Vd 1 • and since Pd=Po I o 1 ( 2) Id D • This occurs at light loads Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-42 Discontinuous Conduction Mode (2) iL , peak Vd DTs L and 1Ts DT iL , peak 1 s iL , peak dt t dt t IL 0 1Ts Ts 0 DTs 2 iL , peak 1Ts 2 1 iL , peak DTs 2 1Ts 2 Ts DTs D 1 iL , peak 2 subst it ut ing iL , peak IL Copyright © 2008 by Jose Bastos Vd Ts ( D 1 ) D 2L Chapter 7 DC-DC Switch-Mode Converters 7-43 Limits of Cont./Discont. Conduction Vd Io Id I L DTs ( D 1 ) 2L TsVo Io I oB ,max (1) 1 D ( 2) 2L Id Io Id I oB ,maxVd Vo D( D D Io ) Id I oB ,maxVd D 2 (Io Id ) (Io Id ) Vo Id I oB ,maxVd D 2 1 Vo Id Copyright © 2008 by Jose Bastos ; I d Vo I o / Vd Vo D Vd Chapter 7 DC-DC Switch-Mode Converters I oB ,max Io 7-44 Limits of Cont./Discont. Conduction with Vo constant Vo D Vd Copyright © 2008 by Jose Bastos Io I oB ,max , I oB ,max Chapter 7 DC-DC Switch-Mode Converters TsVo 2L 7-45 Buck-Boost Converter: Effect of Parasitics • The duty-ratio is limited to avoid these parasitic effects from becoming significant Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-46 Buck-Boost Converter: Output Voltage Ripple Q I o DTs Vo C C Vo DTs Vo R C Vo DTs Ts D Vo RC (where =RC is the time const) Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-47 Cuk DC-DC Converter • The output voltage can be higher or lower than the input voltage • The output voltage is negative • Capacitor C1 stores and transfers energy • in steady state average inductor voltages VL1, VL2 are zero • VC1 is larger than Vd and Vo: Copyright © 2008 by Jose Bastos VC1 Vd Vo Chapter 7 DC-DC Switch-Mode Converters 7-48 Cuk DC-DC Converter: Waveforms (1) • when switch T is off • VL1=Vd-VC1 • VL2=-Vo Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-49 Cuk DC-DC Converter: Waveforms (2) • when switch T is on • VL1=Vd • VL2=VC1-Vo Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-50 Cuk DC-DC Converter: Waveforms (3) • equating the integral voltages of L1, L2 over one period: L1 : (Vd VC1 )(1 D)Ts Vd DTs 0 1 Vd (1 D) L 2 : (Vo )(1 D)Ts (VC1 Vo ) DTs 0 VC1 VC1 • thus 1 Vo D Vo D Vd 1 D • and since Po=Pd Io 1 D Id D Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-51 Cuk DC-DC Converter: pros and cons Advantages • input current and output current have small ripple •Disadvantages • requirement of capacitor C1 with large ripple current capability Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-52 Full-Bridge DC-DC Converter • Four quadrant operation is possible • (TA+,TB-) (TA-,TB+) are switch pairs • bipolar voltage switching: switches in each pair are activated simultaneously • unipolar voltage switching: switches are activated independently Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-53 Bipolar voltage switching vtri (t ) Vˆtri t Ts / 4 at t t1 vtri vcontrol thus vcontrol Ts t1 Vˆtri 4 ton of switch pair (TA+,TB-) is v T 1 1 ton 2t1 Ts control s Ts 2 Vˆtri 2 2 D1 ton 1 vcontrol 1 Ts 2 Vˆtri Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-54 Bipolar voltage switching (2) • Duty-rate of pair (TA+,TB-) ton 1 vcontrol D1 1 Ts 2 Vˆtri • Duty-rate of pair (TA-,TB+) D2 1 D1 • noting that Vo VAN VBN D1Vd D2Vd (2D1 1)Vd Vo (2D1 1)Vd Copyright © 2008 by Jose Bastos • D1 can vary between 0 and 1 • Vo can vary between -Vd and +Vd Chapter 7 DC-DC Switch-Mode Converters 7-55 unipolar voltage switching TA , TB on if vcontrol vtri vcontrol TA , TB on if vtri vcontrol TA , TB on if vtri vcontrol • Duty-rate of switch TA+ ton 1 vcontrol D1 1 ˆ Ts 2 Vtri • Duty-rate of switch TB+ D2 1 D1 • noting that Vo VAN VBN (2D1 1)Vd Copyright © 2008 by Jose Bastos • D1 can vary between 0.5 and 1 • Vo can vary between 0 and Vd Chapter 7 DC-DC Switch-Mode Converters 7-56 Output Ripple in full-bridge DC converters • unipolar voltage switching vs bipolar voltage switching: • switching frequency is doubled ripple bipolar unipolar • ripple is reduced • better frequency response • better output voltage • more complex switch control Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-57 Converter Comparison • Buck, Boost, Buck-Boost, Cuk transfer energy in only one direction • full-bridge is capable of bi-direccional power flow • in Buck, Boost, switch utilization is good • in Buck-Boost, Cuk, full-bridge switch utilization is poor CONCLUSION • Prefer Buck, Boost converters • If higher and lower voltages needed, use Buck-Boost, Cuk • If four-quadrant operation needed, use full-bridge Copyright © 2008 by Jose Bastos Chapter 7 DC-DC Switch-Mode Converters 7-58