Constructing and verifying a three-dimensional nonlocal granular rheology Ken Kamrin, David Henann MIT, Department of Mechanical Engineering Georg Koval National Institute of Applied Sciences (INSA), Strasbourg Stage 1: Local modeling. Static zones and flowing zones. Samadani & Kudrolli (2002) (Experiment) Kamrin, Rycroft, & Bazant (2007) (Discrete Element Method [DEM]) Inertial Flow Rheology: Simple Shear • Inertial number: d = mean particle diameter s = the density of a grain • Inertial rheology: [Da Cruz et al 2005, Jop et al 2006] (Show Bagnold connection) packing fraction Dense Granular Continuum? (Blue crosshairs = Cauchy stress evecs) (Orange crosshairs = Strain-rate evecs) Rycroft, Kamrin, and Bazant (JMPS 2009) Some evidence for continuum treatment: • Space-averaged fields vary smoothly when coarse-grained at width 5d • Certain deterministic relationships between fields appear in elements 5d wide Developed packing fraction (5d scale) Tall silo Rycroft, Kamrin, and Bazant (JMPS 2009) Wide silo Trap-door Constitutive Process Conservation of linear and angular momentum require To close the system: (1D picture) Spring: Jiang-Liu granular elasticity law [Jiang and Liu, PRL, 2003] B (3D version, Kroner-Lee decomposition) Dashpot: Inertial rheology [Jop et. al, Nature, 2006] Bt Local region Deformed Reference Relaxed Mathematical Form “Mandel stress” Enforce: Frame indifference 2nd law of thermodynamics Coaxiality of flow and stress* Definitions: To close, must choose isotropic scalar functions and dp with dp ¸ 0. Explicit Algorithm Create a user material subroutine Given input: F(t), Fp(t), T(t), and F(t+t) Compute output: Fp(t+t) and T(t+t) 1. Convert T(t) to M(t) using Fe(t)=F(t)Fp(t)-1. 1. Compute Dp(t) from M(t) using the flow rule. . 2. Use Dp = Fp Fp-1 to solve for Fp(t+t). 1. Compute Fe(t+t) = F(t+t) Fp(t+t)-1. 1. Polar decompose Fe(t+t) and obtain Ee(t+t) = log Ue(t+t). 1. Compute M(t+t) from Ee(t+t) using the elasticity law. 1. Convert M(t+t) to T(t+t) using Fe(t+t). Granular Elasticity Law FHertz / 3/2 B is a stiffness modulus and constrains the shear and compressive stress ratio. Under compression : (Y. Jiang and M. Liu, Phys. Rev. Lett., 2003) Results • Simulations performed using ABAQUS/Explicit finite element package. • Constitutive model applied as a user material subroutine (VUMAT). • All parameters in the model (6 in total) are from the papers of Jop et. al. and Jiang and Liu, except for d: K. Kamrin, Int. J Plasticity, (2010) Rough Inclined Chute x y Velocity vector field: Experimental agreement: Elasto-plastic model Bingham fluid (no elasticity) P. Jop et. al. Nature (2006) Wide Flat-Bottom Slab Silo Recall expt: Cauchy stress field Eigendirections of stress: Theory Kamrin, Int. J Plasticity, (2010) DEM simulation Rycroft, Kamrin, and Bazant (JMPS 2009) Flow prediction not “spreading” enough Theory Log of dp: Kamrin, Int. J Plasticity, (2010) DEM simulation Rycroft, Kamrin, and Bazant (JMPS 2009) Flow prediction not “spreading” enough DEM data (Koval Local model are: et al PRE predictions 2009) Qualitatively ok: - Shear band at inner wall - Flow roughly invariant in the vertical direction Continuum model flawed: Quantitatively - No sharp flow/no-flow interface. - Wall speed slows to zero, local law says shear-band width goes to zero. v wall Continuum model Velocity field: x z G.D.R. Midi, Euro. Phys. Journ. E, (2004) Stage 2: Fixing the problem. Accounting for size-effects Past nonlocal granular flow approaches: - Self-activated process (Pouliquen & Forterre 2009) - Cosserat continuum (Mohan et.al 2002) - Ginzberg-Landau order parameter (Aronson & Tsimring 2001) Deviating from a local flow law Fix Vwall , Vary R/d • Inertial number: d = particle diameter s = the density of a grain • Local granular rheology: R/d [Da Cruz et al 2005, Jop et al 2006] R/d Koval et al. (PRE 2009) Pout Fix R/d, Vary Vwall 2R Vwall R Fill with grains of diameter = d. I(x,y), (x,y) d and Pout held fixed Vwall Nonlocal Fluidity Model Existing theory for emulsions Goyon et al., Nature (2007); Bocquet et al., PRL (2009) Define the “fluidity” (inverse viscosity): Local flow law (Herschel-Bulkley): Nonlocal add-on: Where bulk contribution vanishes, we can still Micro-level length-scale flow even though we’re under theto “yield proportional criterion”. Extend to granular media Define the “granular fluidity” : Local granular flow law: Nonlocal law: Physical Picture Kinetic Elasto-Plastic (KEP) model Bocquet et al. (PRL 2009) Basic idea: Flow induces flow. Plastic dynamics are spatially cooperative. 1) A local plastic rearrangement in box j causes an elastic redistribution of stress in material nearby. 2) The stress field perturbation from the redistribution can induce material in box i nearby to undergo a plastic rearrangement. Granular Fluidity = g = “Relative susceptibility to flow” Cooperativity Length Theoretical form for emulsions is Direct tests: From steady-flow DEM data in the 3 geometries (annular shear, vertical chute, shear w/ gravity): [Bocquet et al PRL 2009] Switching Extract » from DEM using: For our 2D DEM disks, we find: A=0.68 Only new material constant is the nonlocal amplitude A. Local law constants all carry over. Possible meaning of diverging length-scale Lois and Carlson, EPL, (2007) M. van Hecke, Cond. Mat. (2009) f>>fc f=fc+ Staron et al, PRL (2002) q=5o Pre-avalanche zone sizes for inclined plane flow: q=15o Validating the nonlocal model Check predictions against DEM data from Koval et al. (PRE 2009) in the annular couette cell. Pout 2R Vwall R Kamrin & Koval PRL (2012) DEM (symbols) Nonlocal Rheology (lines) Fix Vwall , Vary R/d I(x,y), (x,y) Vary Vwall , Fix R/d R/d Vwall Local Rheology (- - -) Wall slip? Perhaps part of joint BC. R/d Same model, new geometry: Vertical Chute Velocity fields for 3 different gravity values: DEM (symbols) Theory (lines) Kamrin & Koval PRL (2012) G G Pwall Same model, new geometry: Shear with gravity Pwall y G Velocity fields for 3 different gravity values: DEM (symbols) Theory (lines) Kamrin & Koval PRL (2012) Vwall H G Nonlocal rheology in 3D Solved simultaneously alongside Newton’s laws: Cooperativity length: Local rheology (standard inertial flow relation): 2 local material parameters: For glass beads: Jop et al., JFM (2005) + 2 grain parameters: + 1 new nonlocal amplitude: Our calibration for glass beads: A=0.48 Flow in the split-bottom Couette cell No existing continuum model has been able to rationalize flow fields in this geometry. Schematic: Filled with grains: grains H Inner section (fixed) van Hecke (2003, 2004, 2006) Outer section rotates split Flow in the split-bottom Couette cell – surface flow The normalized revolution-rate: Viewed from the top down: van Hecke (2003, 2004, 2006) Flow in the split-bottom Couette cell – surface flow Exp data from: Fenistein et al., Nature (2003) Flow fields on the top surface for five values of H: Rescaled: All shallow flow data collapses onto a near-perfect error function! Normalized radial coordinate Nonlocal model in the splitbottom Couette cell • Custom-wrote an FEM subroutine to simulate the nonlocal model via ABAQUS User-Element (UEL). • Performed many sims varying H and d. Simulated flow field in the plane: Flow field on top surface Exp data from: Fenistein et al., Nature (2003) H=30mm H=10mm Nonlocal model in the splitbottom Couette cell Define: Rc = Location of shear-band center w = Width of shear-band = (r-Rc)/w = Normalized position Surface flow results for all 22 combinations of H and d tried: Collapse to error-function flow field Non-diffusive scaling of w with H Nonlocal model in the split-bottom Couette cell - beneath the surface Exp data from: Fenistein et al., PRL (2004) Sub-surface shear-band center Sub-surface shear-band width The model describes sub-surface flow as well as surface flow. Normalized torque Nonlocal model in the split-bottom Couette cell - Torque 32 Remove the inner wall and let H increase Rotation of the top-center point Exp data from: Fenistein et al., PRL (2006) The nonlocal model correctly captures the transition from shallow to deep behavior. 33 Existing 3D wall-shear data using glass beads Annular shear flow: Exp data: Losert et al., PRL (2000) Linear shear flow with gravity: Exp data: Siavoshi et al., PRE (2006) Same exact model and parameters used in split-bottom cases also captures these flows. More on the cooperativity length Split-bottom cell Suppose we try different power laws in the cooperativity length formula: Annular shear Shear with gravity Summary • Synthesized a local elasto-viscoplastic model by uniting the inertial flow rheology with a granular elastic response, and observed certain pros and cons. • Have proposed a nonlocal extension to the inertial flow law, by extending the theory of nonlocal fluidity to dry granular materials. Introduces only one new experimentally fit material constant. • Nonlocal model is demonstrated to reproduce the nontrivial size effect and rate-independence seen in slow flowing granular media. Vastly improves flow field prediction. • Have extended the model to 3D and demonstrated a strong agreement with experiments in many different flow geometries, including the split-bottom cell. Relevant papers: 2D prototype model: K. Kamrin and G. Koval, PRL (2012) 3D constitutive relation: D. Henann and K. Kamrin, PNAS (2013) Important to do’s on dry flow modeling “Smaller is stronger” size effect Need more quantitative insights on fluidity BC’s (though much clarified by virtual power argument). BC’s likely responsible for observed nonlocal “thin-body” effects: Experiments (Silbert 2001) Nonlocal model w/ g=0 lower BC Important to do’s on dry flow modeling “Smaller is stronger” size effect Focus on silo flow. Can we use our model to predict Beverloo constants that govern silo flow outflow rates? A famous size-effect problem. Beverloo constants Beverloo Correlation for drainage flow: Outflow rate Orifice size Particle size Q D D=kd D Q Important to do’s on dry flow modeling Merge a transient model into the steady flow response: Propose to try: (Anand-Gu form + Rate sensitivity) Easiest route: Let this term have transients per a critical-state-like theory Let steady behavior approach inertial flow law [Rothenburg and Kruut IJSS (2004)] Important to do’s on dry flow modeling Non-codirectionality of stress and strain-rate tensors Recall our usage of codirectionality (i.e. stress-deviator proportional to strain-rate tensor) However, data shows codirectionality is inexact in shear flows for two reasons: Slight non-coaxiality: Normal stress difference N2 (for 3D): (Shear) Depken et al., EPL (2007) (Black) Strain-rate eigen-directions (Blue) Stress eigen-directions Important to do’s on dry flow modeling Material Point Method (MPM): Meshless method for continuum simulation. Useful for very large deformation plasticity problems. Our own preliminary MPM implementation: “Phantom” background mesh and a set of material point markers Great promise for full flow simulation [Z. Wieckowski. (2004)]