Chapter 12 – Simple Machines A PowerPoint Presentation by Paul E. Tippens, Professor of Physics Southern Polytechnic State University © 2007 SIMPLE MACHINES are used to perform a variety of tasks with considerable efficiency. In this example, a system of gears, pulleys, and levers function to produce accurate time measurements. Photo Vol. 1 PhotoDisk/Getty Objectives: After completing this module, you should be able to: • Describe a simple machine in general terms and apply the concepts of efficiency, energy conservation, work, and power. • Distinguish by definition and example between the concepts of the ideal and actual mechanical advantages. • Describe and apply formulas for the mechanical advantage and efficiency of the following devices: (a) levers, (b) inclined planes, (c) wedges, (d) gears, (e) pulley systems, (f) wheel and axel, (g) screw jacks, and (h) the belt drive. A Simple Machine In a simple machine, input work is done by the application of a single force, and the machine does output work by means of a single force. A simple machine Fin sin sout Fout W Win= Finsin Wout= Foutsout Conservation of energy demands that the work input be equal to the sum of the work output and the heat lost to friction. A Simple Machine (Cont.) Input work = output work + work against friction Efficiency e is defined as the ratio of work output to work input. e A simple machine sin W ork output Win= Finsin W ork input e Fininin Fout s out Fin s in FFout out W W sout Wout= Foutsout Example 1. The efficiency of a simple machine is 80% and a 400-N weight is lifted a vertical height of 2 m. If an input force of 20 N is required, what distance must be covered by the input force? A simple machine Fin = ? sin sout W W Efficiency e Fout s out Fin s in TheThe efficiency is 80% e = 0.80, therefore advantage is a or reduced input force, but it is Fat the expense ofFdistance. The s s out out out outmust or s inagreater input eforce move distance. Fin s in s in (400 N )(2 m ) (0.80)(20 N ) eFin sin = 5.0 m Power and Efficiency Since power is work per unit time, we may write P W ork A simple machine e W in sin or W ork P t t W out Fin = ? P0 t Pi t e sout P0 W W Pi Efficiency is the ratio of the power output to the power input. e Efficiency e P ow er out P ow er in Pout Pin P0 Pi Example 2. A12-hp winch motor lifts a 900-lb load to a height of 8 ft. What is the output power in ftlb/s if A simple Fin = ? the winch is 95% efficient? machine s in First we must find the power output, Po: e P0 sout Pi P0 ePi W W Efficiency e Pout Pin Po = (0.95)(12 hp) = 11.4 hp (1 hp = 550 ft/s): 550 ft lb/s Po (11.4 hp) 6600 ft lb/s 1 hp Po = 6270 ftlb/s Ex. 2 (cont.) A12-hp winch motor lifts a 900 lb load to a height of 8 ft. How much time is required if the winch is 95% efficient? A simple machine We just found that Po = 6270 W Po W ork out t Fin = ? sin sout e W W Fo s o Efficiency Pout Pin t Now we solve for t : t Fo s o Po (900 lb)(8 ft) 6270 Time required: t = 1.15 s Actual Mechanical Advantage The actual mechanical advantage, MA, is the ratio of Fo to Fi. M A 80 N output force input force Fo Fin = ? A simple machine Fout sin sout W W Actual Mechanical Advantage MA Fi For example, if an 40 N input force of 40 N lifts an 80 N weight, the actual mechanical advantage is: M M 80 N A A 2 .0 40 N An Ideal Machine Conservation of energy demands that: Input work = output work + work against friction Fi s i Fo s o (W ork ) f An ideal or perfect machine is 100% efficient and (Work)f = 0, so that Fi s i Fo s o or Fo si si so The ratio si/so is the ideal mechanical advantage. Ideal Mechanical Advantage The ideal mechanical advantage, MI, is the ratio of sin to sout. M A in distance out distance Fin = ? A simple machine 2m Fout si sout W W 6m sin Ideal Mechanical Advantage MI so For example, if an input force moves a distance of 6 m while the output force moves 2 m, the ideal mechanical advantage is: MI 6 m 2m M I 3.0 Efficiency for an Ideal Engine For 100% efficiency MA = MI. In other words, in the absence of friction, the machine IS an ideal machine and e = 1. IDEAL EXAMPLE: A simple machin e Fout= 400 N W W M A Fin = 80 N Sin = 8 m Sout= 2 m e = 100% MI e Fo 80 N 4 Fi 20 N si 8m so M 2m A Mi 1.0 4 Efficiency for an Actual Engine The actual efficiency is always less than the ideal efficiency because friction always exits. The efficiency is still equal to the ratio MA/MI. The efficiency of any engine is given by: e M A Mi In our previous example, the ideal mechanical advantage was equal to 4. If the engine was only 50% efficient, the actual mechanical advantage would be 0.5(4) or 2. Then 160 N (instead of 80 N) would be needed to lift the 400-N weight. The Lever A lever shown here consists of input and output forces at different distances from a fulcrum. Fout rout rin Fulcrum The input torque Firi is equal to the output torque Foro. The actual mechanical advantage is, therefore: Fin Fi ri Fo ro M A Fo Fi ri ro The Lever Friction is negligible so that Wout = Win: Fi s i F s o or Fo Fi si Fout sout rout sin q rin q Fin so Note from figure that angles are the same and arc length s is proportional to r. Thus, the ideal mechanical advantage is the same as actual. The ideal MI is: MI Fo Fi ri ro and M I M A Example 3. A 1-m metal lever is used to lift a 800-N rock. What force is required at the left end if the fulcrum is placed 20 cm from the rock? 1. Draw and label sketch: 2. List given info: 800 N ri r2 Fo = 700 N; r2 = 20 cm F=? r1 = 100 cm - 20 cm = 80 cm 3. To find Fi we recall the definition of MI : MI ri MI and ro Thus, M A Fo Fi 80 cm 4 ; 20 cm 4 and For lever: MA = MI Fi 800 N 4 200 N Other Examples of Levers Wheel and Axel: Application of Lever Principle: Fi R r With no friction MI = MA and For Wheel and Axel: M A Fo Fi ri ro Fo Wheel and Axel For example, if R = 30 cm and r = 10 cm, an input force of only 100 N will lift a 300-N weight! If the smaller radius is 1/3 of the larger radius, your output force is 3 times the input force. Single Fixed Pulleys Single fixed pulleys serve only to change the direction of the input force. See examples: Fin = Fout Fout W Fin Fout Fin Single Moveable Pulley Fin 2m 1m 80 N Fin Fin Fout 80 N Fin + Fin = Fout 40 N + 40 N = 80 N A free-body diagram shows an actual mechanical advantage of MA = 2 for a single moveable pulley. Note that the rope moves a distance Fofo M s in 2 2 Fin Fout or MA 2 I 2 m while the weight is lifted only 1 m. s out Fi Block and Tackle Arrangement Fi We draw a free-body diagram: Fi Fi Fi F i 4 Fin Fout M Fo W Fo A Fo 4 Fi The lifter must pull 4 m of rope in order to lift the weight 1 m The Belt Drive A belt drive is a device used to transmit torque from one place to another. The actual mechanical advantage is the ratio of the torques. Fo M ro A output torque input torque o i Since torque is defined as Fr, the ideal advantage is: MI M Belt Drive ri Fi Belt Drive: A Fo ro Fi ri M I ro ri Do Di Angular Speed Ratio The mechanical advantage of a belt drive can also be expressed in terms of the diameters D or in terms of the angular speeds w. Belt Drive: MI Do Di wi wo Note that the smaller pulley diameter always has the greater rotational speed. Do wo Belt Drive wi Di Speed ratio: wi wo Example 4. A 200 Nm torque is applied to an input pulley 12 cm in diameter. (a) What should be the diameter of the output pulley to give an ideal mechanical advantage of 4? (b) What is the belt tension? To find Do we use the fact that MI Do Di Fo M 4; D o 4 D i Do = 4(12 cm) = 48 cm Now, i = Firi and ri = Di/2. Belt tension is Fi and ri is equal to ½Di = 0.06 m. MI = 4 ro I Do Di ri Fi i Fi ri 200 N m Fi 200 N m 0.06 m 3 3 30 N Gears Mechanical advantage of gears is similar to that for belt drive: Gears: MI Do Di No Ni In this case, Do is the diameter of the driving gear and Di is diameter of the driven gear. N is the number of teeth. Ni No If 200 teeth are in the input (driving) gear, and 100 teeth in the output (driven) gear, the mechanical advantage is ½. Example 5. The driving gear on a bicycle has 40 teeth and the wheel gear has only 20 teeth. What is the mechanical advantage? If the driving gear makes 60 rev/min, what is the rotational speed of the rear wheel? MI No Ni 22 44 ; M I 0.5 Remember that the angular speed ratio is opposite to the gear ratio. MI No Ni wi wo ; wi wo 1 2 wo = 2wi 2(60 rpm) No = 20 Ni = 40 Output angular speed: wo = 120 rpm The Inclined Plane The Inclined Plane si q Fo = W Ideal Mechanical Advantage Fi so M I slope height si so A ctual A dvantage: M A W Fi Because of friction, the actual mechanical advantage MA of an inclined plane is usually much less than the ideal mechanical advantage MI. Example 6. An inclined plane has a slope of 8 m and a height of 2 m. What is the ideal mechanical advantage and what is the necessary input force needed to push a 400-N weight up the incline? The efficiency is 60 percent. Si = 8 m MI Fi 2m q Fo = 400 N M A 2.4 Fo Fi e MA MI Fi Fo 2.4 si so 8 m 2m ; MI 4 ; M A eM I (0.60)(4) 400 N 2.4 Fi = 167 N The Screw Jack Fo R Fi p MI 2 R p Screw Jack An application of the inclined plane: Input distance: si = 2R Output distance: so = p Screw Jack MI si so 2 R p Due to friction, the screw jack is an inefficient machine with an actual mechanical advantage significantly less than the ideal advantage. Summary for Simple Machines Efficiency e is defined e W ork input as the ratio of work output to work input. Efficiency is the ratio of the power output to the power input. W ork output e Fout s out Fin s in e P ow er out P ow er in P0 Pi Summary The actual mechanical advantage, MA, is the ratio of Fo to Fi. M A output force input force A simple machine Fin = ? sin Fo sout Fi The ideal mechanical advantage, MI, is the ratio of sin to sout. M A Efficiency W W e in distance Pout Pin out distance si so Summary (Cont.) The actual mechanical advantage for a lever: M A Fo Fi Application of lever principle: With no friction MI = MA For Wheel and axel: M A Fo Fi ri ro ri ro Summary (Cont.) Belt Drive: M A MI Do Di output torque Belt Drive: M I ro ri wo input torque Fo wi ro MI = 4 o i Do Di Belt Drive ri Fi Summary Gears: MI Do Di No Ni The Inclined Plane si Ideal Mechanical Advantage Fi q Fo = W No Ni so M I slope height si so A ctual A dvantage: M A W Fi Summary (Cont.) Fo R Fi p MI 2 R p Screw Jack An application of the inclined plane: Input distance: si = 2R Output distance: so = p Screw Jack MI si so 2 R p CONCLUSION: Chapter 12 Simple Machines