TROI – 5500, 5700, 7700
3D SPI Series
Training Presentation
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This document is intended for training purposes only. While
the majority of features are covered. Please consult any
given manual for detailed explanations.
“Send us your feedback and questions.”
Contact Information:
Prepared By: Keith Johnson
Direct Email: keith.johnson@pemtron.com
Support Email: support.US@Pemtron.com
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Table of Contents
1) GENERAL OPERATION
- Logging In
- Getting to Know SPI software
- User Management
- Changing Units of Measurements
- Safety
2) CONVEYOR
- SPI Home and Inspection Position
- Conveyor Adjustment
- How to set By Pass Mode
3) PROGRAMMING
- Creating a New Program
- CAD Importing (Reference ID)
- Multiple Array Programming
5) ROI ANALYSIS
- Live Cam View
- How to Apply all Pad Offset
- Color Algorithm
- Analysis 3D Viewer
6) SPI INSPECTION
- Opening a Job Program
- Starting Automatic Inspection
- NG Viewer Explanation
- Example of Defects
7) CALIBRATION
- Reference Test
- PZT 3D Calibration
8) SPC
4) TEACHING
- Teaching Fiducial Marks
- Teaching Barcodes
- Teaching Bad Marks
- Teaching Defect Tolerances
- Teaching Default Defect Tolerances
- LED Luminance Optimization
- Changing Board Data
- Bare Board Teaching
- SPC Client
- SPC Server
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Logging In
Win 7 OS Login Screen
TROI SPI Software
The Default Password is = “pemtron”
Default User = “administrator”
Default Password = “admin”
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Getting to Know SPI Software
“New”
To create or
update a job
program
“Open Job”
To create or update
a job program
“Save”
Saves current
job data
program
“SPC”
Open SPC client
“Inspect”
Run an
inspection
“Teach”
Teach Fiducial, barcodes,
bad marks, and
tolerances
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User Management
1.- To Enter User Management go to
“File” menu -> “Log User” option -> “User Modify”
User Permissions
Explained
1.
Job(Save/as) – Save Job Data
2.
Pad Condition – Board Info Tolerance
3.
Pad Control – Gerber Programming
4.
Insp_Setup – Inspection Setup Settings
5.
Admin_Setup – Admin/System Setup Menus
6.
Safe setup – Change Alarm/Lamp condition
7.
Manual Inspect – ROI Analysis Access
8.
Repeat Inspect –Opens Repeat mode function
9.
Debug Inspect – Opens Debug mode Function
10.
User modify – Access to modify user accounts
1.
2.
3.
4.
5.
6.
7.
8.
9
10.
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Changing Units of Measurements
Go to “Edit” -> “Setup” ->
“System”
Navigate to the
“Configuration” Tab.
Locate “Unit Setup”
Change from
“mil” = Standard
“Um” = Metric
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Safety
If any safety device is triggered the machine will not
operate until the reset button is pressed.
Emergency Stop Button.
Do not place Hands near conveyor.
Opening doors will trigger a safety alarm and
shut down operation.
Shut PC down before turning off.
Always shut down the system before
performing any work inside
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SPI Home and Inspection Position
Once the TROI SPI software begins it’s start up process.
The “moving to point origin” window is now displayed.
Once this process is complete the “Align Conveyor”
to inspection position window will be appear.
Once “OK” is selected the TROI system conveyor will
align to the inline load and unloading position.
This position will always stay the same to match all linked conveyor systems.
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Conveyor adjustment
For Manual Adjustment:
1. Open the front Door
2. Turn Controller Wheel to the left or right as
needed to adjust the Rail width
For Software Adjustment:
1. Unload any board from conveyor.
2. Go to “Edit” menu -> “Setup” option -> “System
Setup” option -> “Conveyor” Tab
3. Input desired rail width at “Rail Width” box.
4. Click “Apply” to execute.
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Conveyor Bypass mode
Go to “Inspect”
Then Click “BYPASS”
Current rail width will be
displayed.
Click “OK” to use this rail
width
or
cancel to keep the current rail
width
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Creating a New Job Program
To create a new job
first select “New”
Select “Cancel” to start new.
Selecting “Ok” will allow you to
update the actual job data
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Creating a New Job Program
Programming Outline
Once in the Pad Control View tool, this are the
steps to follow to create a new Job:
Step 1: Select the button “Gerber” then load the “Gerber Stencil Mask File”
Step 2: Select “Board Size and Origin” and draw the size of the PCB.
Step 3 : Select “Flash” and or “Trace” ; highlight fiducial marks with mouse then
right click and “add fiducial” markings to save.
Step 4: Select “Work Area”, highlight the inspection area with your mouse. Then
select “Create Pattern” to save the chosen arrays for 3D SPI.
Step 5: Select “Create FOV”. Then enter PCB information and then “OK” to save &
complete.
Note:
Every time you finish a step it will be indicated in
green at the bottom of the screen.
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Programming Outline
Step 1 – Pad selection for 3D SPI inspection
1.
2.
3.
Navigate to “Gerber”
Select “Stencil Mask”
browse button
Browse for Gerber File
and select “Open”
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Programming Outline
Step 2 - Select Board Size
Step 1: Activate “Board Size &
Origin”
Now with the Mouse
Draw a box around the PCB area.
Step 2: Once the box is drawn click
“OK” to have the measurements
automatically calculated.
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Programming Outline
Step 3 – Set Fiducial Marks as needed
Step 1: Activate “Trace” and or
“Flash”
Step 2: Highlight Fiducial mark
Step 3: Right click with mouse
then then Select “ADD Fiducial”
Verify Fiducal information then
click “Ok” to save.
Repeat steps for second Fiducial
mark. Only two marks are required.
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Programming Outline
Step 4 –Work Area
Step 1: Select “Work Area”
Then drag a box around the
desired inspection area.
Step 2: Click “Create Pattern”
Work area is now drawn
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Note: If you do not need to import CAD data,
Please continue to next section.
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CAD Importing for Reference ID
This section will review how to import CAD data so that Reference
Designators will be displayed in inspection results for better
coordination of data.
Note: It is best to exercise this
step if required right after
creating the work area and
before creating multiple arrays
Step 1: Create work area then
click CAD
Continue to next slide
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CAD Importing for Reference ID
Step 2: Select the
appropriate file format such
as .xls or space, tab, comma
delimited
And Input the correct scale;
mm, um, mils?
Step 3: Select Open and
load the correct CAD data
file.
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CAD Importing for Reference ID
Step 4: We should now see
something similar.
Tip: Some editing may be required
if some the characters are
unrecognizable, try to open it first
as excel format.
Step 5: Assign the appropriate
label for each column.
As pictured here you should have
ID, Part Name, Y, X and Angle
only.
Once complete Select “Apply”
Note: Delete any rows that provide
unusable data if not previously
edited from the cad file.
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CAD Importing for Reference ID
Step 6: We should now see the list
of components. Use the “Right
Mouse Button” to release the
components
Please note it does need to be
exact we will align the components
with the pads on the next step
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CAD Importing for Reference ID
Step 7: Select PAD and Comp.
Then highlight the appropriate
pads with the correct
components that should be
place in the location
Right Click the selected items
and execute “Transfer
Coordinates”
This will automatically align all
pads with the correct component
data
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CAD Importing for Reference ID
Step 8: The final step will be to register the pads with the
components.
Using the same steps as before.
Select “PAD” and “Comp. “ Then highlight the
appropriate pads and components together.
Note: You must have Administrative privileges to
perform this.”
Now after highlighting PAD and component together. Hit
“F2”
Verify the pad layout is correct and make desired
changes then hit “F2” again to register.
Repeat this process till all desired components are
registered. Then continue to the normal programming
procedure.
Not Registered Example
Waiting to Register
Fully Registered
You may now go to “PAD Control” then click
“Auto Reference Info.” to complete registration
Note: “Auto Reference info. “ function will be asked
to be ran after saving program information.
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Note: If you do not need to add multiple Arrays or Models,
Please continue to next section.
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Multiple Array Programming
Note: Once your Gerber file
has been loaded continue to
the next slide.
Please notice how there are
4 arrays on this one PCB.
We will treat the top and
bottom as different models
because their orientation
differs.
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Multiple Array Programming
Recommended First Step: Setup
Board Size and Origin as Normal,
then add fiducial marks. This is also a
good time to remove any unwanted
pads.
Next: Create your work area by
selecting only the specific region of
the PCB. For example we will select
the upper left array as our Model 1
and this will also be our Array 1.
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Multiple Array Programming
After creating your first work area.
Continue by selecting Array. This will bring
up the window shown to the left.
Please notice only model 1 is present
because we have only created 1 work
“model” area so far.
By selecting add will produce additional
models. For this demonstration please
click “Add Rot.” short for add rotation.
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Multiple Array Programming
After selecting “Add
Rot.” you should see
something similar.
Select “Trace” to
highlight
Then highlight your first
measurement location
then select “Source” to
key in the first location
then “Center” to key in
the next measurement.
You will be selecting
same pad and rotating
at 180 degree.
You should see the
Yellow Circle present
like so before hitting
“OK”.
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Multiple Array Programming
After Selecting OK you should be
prompted by the “Add Model”
window. For this example we will
just name it Model 2 as default.
Click “Save”
You should now a second model
created within “Array Board”
window and also see your second
model is now active on the Gerber.
This completes creating our second
model. Now we will cover how to
create a second array for each
model to complete our Gerber
programming for this PCB.
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Multiple Array Programming
Highlight Model 1 then select the “Array” tab.
Like before you will need to have “Flash”
selected to highlight.
Then Highlight your first pad then click
“Source” to key in your measurement. Then
Select the same pad of orientation on the
next array and select “Offset” to key in your
measurement.
After this click “Add”.
Key in C/R instructions
(Columns/Rows).
For this example we will key in 2 in the “C”
section.
Tip: Think of C (Columns) and R (Rows)
Then Apply to all models.
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Multiple Array Programming
The image to the right is
demonstrating our source and offset
measurement marks used to add an
Array for each model.
Tip: Use zoom in feature to get a better view of
pads if resolution is limited.
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Multiple Array Programming
If all is done correctly your new job
programming should now show 4 total
work areas which are categorized into
2 different models and 4 arrays. Like
shown.
Please proceed to make any further
adjustments, ADD FOV, then Save
Job as needed.
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Programming Outline
Step 5 – Create FOV and Save Data
Step 1:
Select “Create FOV”
Step 2:
Input desired Group and Board name
along with the correct stencil thickness;
then click “Save” and then “OK”
Say yes to all prompts unless
otherwise instructed
You should now have a job data
programmed with your PCB board
information.
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Creating a New Job Program
Additional Notes when saving a New SPI Job file.
Tolerance compensation for
smaller and larger pads
The same changes may be
made after programming Job
Data if you are unsure what to
enter.
Enter board dimensions in this screen.
Checking “Set Gerber in the setting area” will use
the board outline from the gerber data.
Set PCB Origin Point.
Name you job anything using the
format Group > Board Name.
Stencil Thickness is also entered
here.
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Teaching Fiducial Marks
After programming a
new job file; you may
be prompted that
fiducial marks have
failed.
1. First select the “Teach” tab.
This is normal for the
first time. We simply
just need to teach and
save them into the
system.
2. Then select the “Fiducial”
button.
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Teaching Fiducial Marks
Step 1: Select Fiducial 1 in the
“Fiducial information” field
Then click “Move”
Step 2: Drag a box around the
Fiducial area. Then
adjust ROI settings for
best contrast.
Step 3: Click “Teach” then
repeat each step for the
second Fiducial.
After this is done click “Inspect”
to verify Fiducial teaching.
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Teaching Barcodes
1. First select the “Teach” tab.
Select Teach then select
Barcode with the mouse.
This will open up the Barcode
Teaching window.
2. Then select the “Barcode”
button.
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Teaching Barcodes
Teaching a Barcode is
similar to the Fiducial
teaching process.
1.Select desired Barcode
Array, then select Move.
2. Select Barcode Type.
3.Check Inspection Box
4. Draw a box around the
Barcode area.
5.Click Teach
6.Click All inspection to verify
& test barcode read
7.Your barcode should now
be ready to use in inspection.
Troubleshooting: If the
correct barcode type is not
reading try changing the LED
value or adjusting the size of
the box.
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Teaching Bad Marks
1. First select the “Teach” tab.
To begin teaching a Bad
mark location.
First Select Teach then select
“Bad Mark”
button
2. Then select the “Bad Mark” button.
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Teaching Bad Marks
Bad mark Teaching also
happens to be similar to
fiducial teaching. Please follow
these steps.
1.Select the desired array; then
select move.
2. Check Enable
3. Locate the desired location that
the bad mark will be placed.
4. Draw a box around this location
then click Teaching
5. Click Auto Add with Array 1
selected
6.All inspection to check and test.
7. Your bad mark location should
be set.
Tip; Adjust the LED setting if
needed only. Use a Mark that is of
different contrast. (Example –
Green & ; White & Black; or Red
& Light Blue)
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Teaching Defect Tolerances
To teach PCB tolerance
information
Go to “Teach”
then “Board Info”
1. First select the “Teach” tab.
2. Then select “Board Info.” button.
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Teaching Defect Tolerances
Select PADs with mouse or create a
search by size, group, ref ID, pattern,
shape.
This is the PCB PAD control View
window.
From here you can edit tolerances
down to individual pads that are
determined to be best.
Selecting Pads will also display
programmed pad information data.
Groups can be created.
Select “Adjust Condition” button to edit pad information.
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Teaching Defect Tolerances
1. Skip Pad will skip NG detection but will still measure
and record SPI data to SPC.
1
Shape – Acceptable shape size (example; spikes,
dog ears, high peak
Volume – Calculated from Area and Height
Area – Area size limit
Offset – Calculated from the center origin point.
Height – Average Paste Height
Bridge – Size of Bridge allowed
2. Click “Apply” to save.
2
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Teaching Default Defect Tolerances
Enter default tolerance conditions here then replace then click “OK” to save
These settings only apply on new
programming or if applied
through the ROI Analysis tool
You may enter your own default
names by replacing the Type text
here.
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LED Optimization
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LED Optimization
Step 1: Insert a pasted PCB
and move camera to a FOV
point in the center of the
board
Move camera to center FOV location
of PCB for best illumination
Camera
Step 2: Open System Setup
then click “Optimize Value”
Step 3: Click LED
Optimization.
“If done correctly the curve
should be within limits. Click
ok to exit”
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LED Optimization
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Changing Board Data
Note: If you wish to change Board
Size and the Stencil thickness along
with the program name use these
instructions.
Step 1: go to Edit > Tools > Board
Data
Step 2: Input desired values
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Bare board Teaching
Bare board Teaching is used to in specific
situations when there is a considerable
amount of flex or warping on the PCB.
This function will use each individual pad
as a height reference.
Step 1: Insert a
non pasted PCB
go to “Edit” > “Tools” > “Board Data”
Step 2: Click “Teach”
Step 3: Save Bare board information with
desired tag and execute.
To deactivate – Press Initialize in the
Board Data Window
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Live Cam View
Live Cam view allows the
user to view the PCB with the
programmed locations in real
time.
To Enter this Window Select
an FOV location from the
main SPI window
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Live Cam View
Once Live Cam View has opened
a FOV location the user is able to
view all programmed pads and
compare to the actual PCB live
image.
To enter Live CAM Editing Mode
(For Advanced Users Only)
Press the key “M”
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All PAD Offset
Step 1:
Go to Edit > Setup > System
Setup
Step 2:
Click “All Pad Offset”,
Then input desired offset
distance.
Click “OK”
Step 3:
To save click “ALL PAD Shift”
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ROI Analysis
Note: The ROI Analysis is
used essentially as a Debug
tool; but also allows options
for manual inspections and
editing back end options.
To enter this function
Step 1: Click any “FOV” from
the main SPI window.
Step 2: Right Click Any
highlighted “PAD”
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ROI Analysis
The ROI Analysis window will now
be displayed. You may run
individual inspections for a specific
pad in this window.
Note: You may also adjust
tolerances for a specific pad or
link all pads to tolerance settings
set in the default admin menu
seen in earlier steps
Color XY Window – Double click
here
Analysis 3D Viewer – Double click
here
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Color Algorithm
Within the Color XY algorithm window you may
fine tune or change the way solder paste is
detected. This function ultimately creates the 3D
image.
For best possible results a clean yellow
highlight should be present for each individual
sample when possible
Solder Paste
PCB
PAD
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3D Viewer Analysis
The Analysis 3D Viewer can be access two ways. By double clicking the 3D solder window
with the ROI analysis or by double click on a result within the NG viewer.
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3D Viewer Analysis
With the Analysis 3D Viewer
the operator can review a
replica of the solder paste within
3D view.
Note: You can zoom in and
rotate to adjust viewing angle.
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3D Viewer Analysis
The Analysis 3D also has a
profile function used to measure
height shown here.
To activate this check the box in
profile and simply draw and line
on the 3D image to get a height
measurement.
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Opening Job Data
When First loading the SPI software by default the
last program used will be loaded into the SPI.
If this is not the desired job that should be loaded for
production. Simply click “Open Job”
From this window simply navigate with double
clicking to the desired job to load. Then click “Apply”
If no Job data has been created or a new program
should be created click “New”
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Starting an Inspection and Options
After teaching all fiducial
marks the TROI SPI Editor
will be ready to inspect your
PCB.
1. First select the “Inspect” tab.
This section will cover the
basics of how to do a single
inspection and detail options
for use inline.
2. Then select the “Start” button to begin.
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Starting an Inspection and Options
You should now see “Inspection Setup”
window popup.
Setup desired settings then Click “Start”
to start the inspection.
Input settings as needed. Inputting a
value in the “Production Plan” will
determine the number of inspections
executed. 0 is infinity
Click “Clear” if you wish to start from
PCB 1 again.
Inspection Mode – Default inline
inspection mode. This will activate linked
conveyors
Select “Detailed
Options” if more
configuration is
needed.
The next page will
go over this window.
Repeat Mode – This will repeat
inspection options on a single PCB; check
conveyor to activate TROI conveyor only.
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Starting an Inspection and Options
Stop with NG viewer Mode – (Default Mode)
NG viewer mode will call for an operator to
examine and deal with the results on the spot.
Data Storage Mode – (high production) Use this
mode for inline inspection. Data will automatically
be exported to the database without interrupting
the line even if a defect is detected. All pads will
still be inspected and data will be exported to
SPC for use.
After desired settings are inputted click “Save” to
save detailed options then “Start” at the Inspection
Window to begin.
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Starting an Inspection and Options
If the “stop with NG
viewer mode” is enabled
and a defect is found; you
will be brought to this
window.
Shown in this screen is the
location of the defect, 3D
Image, Live Image,
Measurement Results and
a list of the PAD information.
Note: In this example you
can see the SPI system
detected pads with low
solder paste volume
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NG Viewer Explanation
The NG viewer is the defect caller for the
operator. During production this is designed to
let the operator know immediately if there is a
defect found so they can address the issue as
needed in real-time and keep the line moving
without sending bad boards down line.
At this point a judgment call should be made if
the solder paste is “OK” or “NG”
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Examples of Defects
Fiber
Insufficient
Particle
Spread
Bridge
No Solder
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Calibration
(Administrator Only)
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3D Calibration Jig Explained
(Administrator Only)
DO NOT TOUCH TOP SIDE OF JIG.
Doing so will damage the measurement tool.
Use KTL Average
For your Jig.
300μm
150μm
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3D Cal Reference Test 1/6
(Administrator Only)
Open 3D Jig Calibration
Reference Job
Go to “Open Job”
Navigate to the top Drop down
window at the top and click
“CALIBRATION”
Locate the
“Reference Folder”
Double Click to load and Click
APPLY
You Should see a similar
window
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Loading Calibration Jig 2/6
(Administrator Only)
DO NOT TOUCH TOP SIDE OF JIG.
1. Load Calibration Jig into TROI Machine From the
LEFT or RIGHT direction.
2. Click the Load Button or Click shortcut key “L” to
complete load.
3. Teach Fiducial Marks as normal
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Acceptance Calibration Test 3/6
(Administrator Only)
Teach Fiducial Marks as
normal
1. “Move to fid; select Fiducial
select Move; use right mouse
button to change camera location”
2. “Drag a green square around
fid area; click Teach”
3.Select “Inspect” to activate; exit
to continue.
Note: DO NOT SAVE
THE JOB WHEN
PROMPTED
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Acceptance Calibration TEST 4/6
(Administrator Only)
GO to “Edit” > “Setup” > “System” >
Click “Reference”
Enter KTL Average.
Example a.300.1 b.149.3
Enter Desired Number of
Inspections
Max is “10”
RUN TEST SAVE as
Needed.
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Acceptance Calibration TEST 5/6
(Administrator Only)
1. Enter KTL Average Values
2. Enter Inspection Count Value (10 max)
3.Select Start
Save as needed; If results are not satisfactory,
continue to next step to run the calibration.
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Acceptance Calibration TEST 6/6
(Administrator Only)
If average deviation is below 2um.
Results are good.
GOOD
Continue to calibration, if
needed, in next section.
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3D Calibration Procedure 1/4
(Administrator Only)
This section will cover how to
calibrate the system.
We first ran the reference
test to check if calibration
was required.
Repeat the steps found in
the reference test section
then continue to the next
page
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3D Calibration Procedure 2/4
(Administrator Only)
Open the Fiducial Teaching
window and move the camera with
the
“right mouse button”
Till a similar image is seen as
shown to the right.
The objective is to point the
camera to an area that has no
features other than grey.
Once the camera is in position exit
the fiducial testing window and
continue to the next step.
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3D Calibration Procedure 3/4
(Administrator Only)
Next go to:
Edit > System > Admin
This will open the System Setup Menu
Go to tab:
“Setup”
Click and run each function in order
Note: Clicking “Update” will give NO
notification.
1>
2>
Step 1. Click Update
Step 2. Click Reference
Step 3. Click PZT Calibration
3>
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3D Calibration Procedure 4/4
(Administrator Only)
Close all windows and Open the Correct
Calibration Job Data for your Machine
determined by the resolution size of
the camera.
Consult a Pemtron representative if
you are unsure of which file to use.
2. Select 3D Calib. (Calibration)
Enter KTL average values and run 3D
test/calibration
Next go back to:
Edit > System > Admin
This will open the System Setup Menu
Go to tab:
“Setup”
4>
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3D Calibration Procedure 4/4
(Administrator Only)
Once testing is completed a
Similar report as shown will be
provided.
Re-Run the Reference Test to
confirm results are satisfactory.
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Doc. USTP0213 Rev1
SPC Client Connecting to Server
SPC should automatically connect if not
then
Go to “File” > “Connect”
Select desired user and select
“Connect” to desired user
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SPC Client Server User Setup
system should auto conntect if not
To configure SPC Users
Go to “File” > “Settings”
Enter Appropriate
Settings
This Information is set
within the SPC server.
Doc. USTP0213 Rev1
SPC Client
To pull some data for review
select the desired job and
right click.
Select “Work Data” Search
This will display all
inspections ran for this job
program.
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SPC Client
Common Functions
Array detail view - View Data by Block/Array
Component detail view- View Data by
Component (exmp. C43, U1)
Histogram - View data as Histogram Chart
PCB Viewer - Select one or multiple pads
using a PCB graphic as a reference
NG Viewer - View defect data
Delete- Deletes Data
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SPC Client PCB Viewer
This is the SPC client
PCB Viewer.
From here you can use
a PCB graphic to find
and select pads of your
choosing to review &
run data
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SPC Client Export
You will notice the
Export button on all
important windows
within the SPC client.
Use this to Export data
in an easy to read
format or directly to CSV,
Excel, PDF or Word file.
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SPC Server
This is the main window
for the SPC server.
Here displays user and
connection information.
Data paths are also
displayed here.
These paths should be
set to where TROI SPI
data is being stored.
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SPC Server
This shows a list all job
data being broadcasted.
Also use this window to
repair broken links to job
a program if needed.
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SPC Server
Shows current clients
connected to the database
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SPC Server User for Client Setup
Go to
“User Accounts”
Enter desired User, Name and Password
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SPC Server Client Connections
Check Client Connections
here.
All active users connected
will be displayed in realtime here.
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SPC Server Client Connections
Check SPC Server Login History Here
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SPC Server Client Connections
Data being exported from
SPI software to SPC
Server Database is
displayed here in real time.
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SPC Server Client Connections
Change Default
Program options here.
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SPC Server Program Recycle
Options
Auto Data
Recycle
Measurement in
Days
Check to enable
By Default
check all data
unless
otherwise
instructed.
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For more information please visit us at our website:
http://www.pemtron.com/
You can also contact us for further explanation on any
of the procedures mentioned before at our support email address:
support.us@pemtron.com
If you have any comments or suggestions, please feel free to contact
us; we are looking forward to help you and improve our service.
Thank you.
Pemtron US Team
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