Smart VFD - Honeywell

advertisement

3

Introduction & Agenda

• Why we need VFDs

• What is a VFD

• Savings

• Where VFDs are used

• How VFDs are used

• Motor Questions

• Honeywell VFD Product Line

• Tools

4

Why Do We Need VFDs?

Green

Energy

Smart

Savings

Why Do We Need VFDs?

• Buildings use 40% of US Energy

• 74% of U.S. Electricity used by

Commercial Buildings

(source: US DOE, 2008 Building Energy Data Book)

• ½ of electricity used to move air and water

• How a VFD’s Save Electricity

(Money)?

Vary Speed of a motor

Most motors are oversized for peak demand

Motor Maintenance Savings

Soft Start

Reduced Green House gases

(externalities)

Improved Comfort

5

VFDs Are a Key Component to an Energy Strategy

What is a VFD?

Power

Supply

3 Phase

Input

Variable Frequency Drive

(VFD)

+

V1 V3 V5

DC Choke

Rectifier

Bridge

C

V2 V4 V6

-

DC Bus – circuit

IGBT (Insulated

Gate Bipolar

Transitor)

Inverter

Motor

6

Energy Savings based on Proven Technology

What is a VFD?

7

User Interface

Keypad, Display,

PC & Fieldbus

Connections

Control Section

Digital & Analog I/O,

Control Loops,

Parameters & Applications

Power Section

Motor Control &

Protection

Savings

Affinity Laws

Pumps & Fans

Centrifugal &

Axial

8

Percent Frequency Percent

Speed

100%

(Hertz)

60

Savings

0%

90%

80%

70%

60%

50%

54

48

42

36

30

27%

49%

66%

78%

88%

40%

30%

20%

10%

0%

24

18

12

6

0

94%

97%

99%

100%

100%

Flow Rate Rotational Speed

System Friction Rotational Speed 2

Horsepower Rotational Speed 3

Variable Frequency Drive Electricity Savings

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0%

Percent Savings 97%

88%

66%

27%

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Pump Speed (%)

VFD & Pump CV Pump

9

Savings - Typical HVAC System Load

12

10

• 8

2

0

• 6

4

• 5 • 25 •

50

% Flow or Volume

• 75

• Data Supplied by the U/K Dept of Trade & Industry

• Variable Flow is Possible

• 100

10

Savings

Pump Systems

Methods

By-Pass

Modify Impeller

Change Impeller

Throttling Valve

New Pump

VFD

100

0

100

11

Savings

Fan Systems

Methods

By-Pass

Inlet Vane Pitch

Control Damper

New Fan

Eddy Current Drive

VFD

Speed (%)

Where VFDs Are Used

• Supply and return fans

• Cooling Towers

• Compressors

• Stairway and parking ventilation

• Boiler pumps and fans

• Kitchen Hoods

• Roof Top Units

• Air Handlers

• Elevators

• Escalators

VFDs are crucial part of energy management system

12

13

Where VFDs are Used – Fans and Pumps

14

Where VFDs are Used - Packaged Equipment

15

How VFDs Are Used:

Fan Application – VAV System

• VAV box

• Pressure & flow sensor

• Damper

• Supply fan • Cooling & heating coils

• Filter

• VAV box

• Flow sensor

• Return fan

• VAV box

• Damper

• Damper

• Damper

• Damper

16

How VFDs Are Used:

Fan Application – VAV System

• VAV box

• Pressure & flow sensor

• VAV box

• VAV box

• Supply fan • Cooling & heating coils

• Filter

• Damper

• Return fan

• Damper

• Damper

• Flow sensor

17

Where Drives are Used: Cooling Tower Fans

• Reduced wear and tear

• Improved control

Fewer start/stops

• Energy Savings

• Chiller

• Cooling tower

• Fan

• Condensor pump

18

Where Drives are Used:

Primary Chilled Water Pump

• Chilled water, hot water, domestic, boiler feed

• Multiple pump applications

Lead-Lag

Multi-follower

Chillers

• Secondary system

• Primary system

• Cooling coils

• Primary pumps

Secondary pumps

19

VFD

PID Application

20

VFD

T775 Application

21

DDC Interface

Motors / Concerns

22

Motor Name Plate Data is Fundamental to Drive

Selection

Motors

23

Inverter Duty Rated Motors Preferred

Products – NX Family

24

NXS Product Family

1.5 - 250 HP 480Vac

1 - 125 HP 208/230Vac

3 - 100 HP 575Vac

6DI, 2AI, 1AO, 2RO

NEMA 1, 12, 3R Available

3 Day Service Class

Built in AC Choke & RFI Filter

Option Cards for BACnet,

Modbus, Lon, N2

Profibus, and others

NXL Product Family

1 - 40 HP 480Vac

.5 - 3 HP 208/230Vac

3DI, 2AI, 1AO, 2RO

NEMA 1, 12, 3R

Built in AC Choke & RFI Filter *

Modbus Standard

Option Cards for BACnet, Lon,

N2, Profibus and others

*

No A208/230Vac C Choke on Open Chassis

NXB Cool Blue Bypass

1.5 - 250 HP 480Vac

1 - 125 HP 208/230Vac

3 - 100 HP 575Vac

IO dependant upon Drive

NEMA 1, 12, 3R Available

10-20 Day Service Class

Field Bus dependant upon Drive

Fused Disconnect Option

2 or 3 Contactor Bypasses

Auto-Bypass Option

Brief review of Honeywell’s Energy Saving VFDs

Products – SmartVFD family

SmartVFD HVAC

1.5 - 250 HP 480Vac

1 - 125 HP 208/230Vac

3 - 100 HP 575Vac NXS Now

6DI, 2AI, 1AO, 2RO

NEMA 1, 12, 3R Available

3 Day Service Class

Built in DC Choke & RFI Filter

BACnet, Modbus, N2 Standard

Lon Card option available

Enhanced Keypad

SmartVFD Bypass

1.5 - 250 HP 480Vac

1 - 125 HP 208/230Vac

3 - 100 HP 575Vac (2012) NXS Now

SmartVFD Compact

.5 - 7.5 HP 480Vac 3~/3~

.5 - 3 HP 230Vac 1~ or 3~/3~

.25 - 1.5 HP 115V 1~/230V 3~

IO and Fieldbus same as drive

3 Day Service Class

1 - 7.5 HP 575Vac 3~/3~

Open Chassis with NEMA1 kit

10 Day Service Class (20 Day NEMA 12/3R) 3 Day service Class

Field Bus same as Smart VFD HVAC Modbus Standard

Fused Disconnect Option RFI filter Standard

2 and 3 Contactor Bypass Options available 6DI or 3DI options available

Auto-bypass option

25

Honeywell’s Energy Saving VFDs next generation

SmartVFD HVAC

• Intuitive Interface

• Easy Commissioning

• Standard Communication

• Reliable Protection

• Effective Operation/Monitoring

26

The SmartVFD for Smart

Buildings

Intuitive Interface

• High resolution Display

• Startup Wizard

• PID Setup wizard

• Intuitive commissioning

• Manual in keypad

• Help screens

• Real time clock

• Local/Remote Button

• Memory in keypad

27

Intuitive, Effective, Consistant SMART

Built-In Protection

• DC Choke

Built in resistors for upfront protection

Meets EN61800-3-12

• Conformal Coated/

Varnished boards

• C2 class EMC filter standard

• Built in Fan

NEMA12 extra fan

28

Harmonic, RFI, Environmental Protection

29

SMART Software

• Power loss ride through

• Fire mode

• Memory in keypad

• Pump and Fan Cascade

• Ramp Time Optimizer

• Maintenance Counters

• Pump Soft Fill

• 2 PID Controllers

• Fault Reset

• Motor Pre-heat

The SmartVFD for Smart Buildings

32

Smart VFD HVAC Control Board

• ARM9 Processor (200MHz)

• Flash Memory 32Mb

• RAM Memory 128Mb

33

Easy Communications

• Standard

RS485

 BACnet

 N2

 Modbus

Ethernet

 Modbus/TCP

 BACnet/IP

Option Cards

 LonWorks

Built-in Communications

34

Smart VFD HVAC Fieldbus RS-485

• RS485 2 Wire Connection

BACnet

N2

Modbus

• RS485 4 Wires

Keypad

PC Tools

RS-485

4W

RS-485

2W

35

Smart VFD HVAC Fieldbus Ethernet

Ethernet connection is integrated to the main processor

• Supported General Protocols

TCP/IP (basic protocol)

DHCP, AUTOIP, IPConfig

• Supported Industrial Protocols

Modbus/TCP

BacNet IP

Vacon HMI protocol (for PC tool usage)

Ethernet/IP and Profinet (Future option)

• Cable max length 100m (to switch)

• Future

FTP

HTTP, simple web browser interface

Ethernet

36

Maintenance

• Keep it dry

• Keep it clean

• Tight connections (Not too tight)

• Fan clearance

• Remove fan in demo

• Right Enclosure

37

Review Demo VFD Wiring, Switches

38

2 Position Slide Switches

• ON RS485 OFF

• Current AO1 Voltage

• Current AI2 Voltage

• Current AI1 Voltage

39

SmartVFD BYPASS

• Low total installed cost

• Compact size

• Easy component access

• NEMA 1, 12, 3R

• All configurations

Disconnect

2-contactor

3-contactor

3-contactor with AutoBypass

Height Comparison

2ctr (1 - 7.5HP)

3ctr (1 - 7.5HP)

2ctr (10-20HP)

3ctr (10-20HP)

2ctr (20-40HP)

3ctr (20-40HP)

Cool Blue Next Gen

40 in

40 in

46 in

30 in

37 in

33 in

46 in

53 in

53 in

40 in

43 in

53 in

Auto Bypass

40

• Drive fault will cause automatic BYPASS

Available configurations

Fused

Disconnect

Drive

Drive

Fused/CB

Disconnect

Drive

41

Overload

Protection

• Disconnect, 2-contactor, 3-contactor

42

Honeywell’s Micro Drive Overview

• Many Micro VFDs have too many or too few capabilities

• Chose the options to meet the application:

HP and Voltage

Interface

Filter

Enclosure

Inputs and Outputs

• 3 Year Warranty

Longer than all competitors

• Small installed size

• Fast installation

• Intuitive commissioning

• Easy communication

Optimize Capabilities, Minimize Waste

43

Physical Options inputs/Outputs and Communications

Power Range

208/240VAC, 1~in/3~out, .25HP to 3HP

460VAC, 3~in/3~out, .5 to 7.5HP

208/240 VAC 3~in/3~out, .25HP to 3HP

575VAC 3~in/3~out, 1HP

– 7.5HP

115Vac 1~in/230Vac 3~out, .25HP – 1.5HP

Two Application Interfaces (API) available

Full API

FRAME

 LCD, 2 Analog In, 1 Analog Out, 6 Digital In, 1

Digital Out, 2 Relay Outputs

Limited API

MI1

MI2

MI3

 LCD, 1 Analog In, 1 Analog Out, 3 Digital In, 1

Relay Output

• Modbus connection standard in both API

Enclosure - Open Chassis or NEMA 1 kit

• Optional EMC Filter on some versions

H

6.2”

7.7”

10.2”

W

2.6”

3.5”

3.9”

D

3.9”

4.0”

4.3”

Fast Installation

• Din Rail and Screw

Mountable

• Book shelf, Side-by-side installation

No side clearance required

• Din Rail Clip

• Book Shelf Mounting

44

• Screw Holes

• Screw Holes

45

Intuitive Commissioning - KeyPad

• Click-Wheel Interface

• Intelligent menu navigation

• Status Indicators

Ready, Run, Stop, Alarm, Fault

• Control Indicators

Forward, Reverse, I/O, Keypad,

Fieldbus

• Menu Indicators

Reference, Monitor, Parameter,

Fault

46

Intuitive Commissioning - MCA

• Micro Communications

Adapter

• Upload and Download parameters without powering the drive

• PC Connection to the drive for

Commissioning

Control

Monitoring

Honeywell Warranty Process Review

• 2 Year Standard Warranty

• 3 Year Warranty with Commissioning

Training

• Warranty period is from date of purchase

• Process:

Call HON technical support for trouble shooting help

No resolution, Warranty coordinator will issue RGA

PO needed for advanced replacement

Under warranty – Credit Adv Rep PO

Warranties covered if the process is followed and product is not abused

47

Critical to Call Hot Line ~ No Return Goods

48

Tools

• Beyondinnovation.honeywell.com

Pricing tools

Product manuals

Sales brochures

Instruction sheets

Submittal documents

Marketing materials

• Specify.honeywell.com

CE spec information

• Customer.honeywell.com/vfd

Under Software:

PC commissioning and control tool

Firmware updates

Energy savings calculators

• Technical Support Hotline

(888) 516-9347, option 4

Smart VFD HVAC Type code

49

HVFDSD3C0020G200 Smart VFD 3-Phase 460v, 2HP, Graphical Keypad, NEMA12, EMC

HVFDSD3C0020T100 Smart VFD 3-Phase 460v, 2HP, Text Keypad, NEMA1, EMC

50

How to Select the Drive - Questions to ask

NEMA rating? How harsh is the environment?

Filtering requirements?

Full load current (A) and HP of motor ?

Power supply voltage?

 Single phase or 3 phase input?

Does the application need a bypass?

Is there a disconnect on site?

51

Tools - Product Selection

52

Tools – VFD PC Programming

• Commission

• Control

• Upload/Download

• Monitor/Trend

• Faults

• Print/Save

54

Take-off Service

• Complete schedule and quote creation from blueprints and specs

We ask that drawings are submit in PDF or TIFF format via email (no downloads via database)

• Partial jobs are OK

• Cross-reference service

• Contact Info:

Takeoff.Service@Honeywell.com

Tel: (888) 664-4092

Fax: (877) 880-3386

Information OUT

Information IN

Questions

55 http//.customer.honeywell.com/VFD

Beyondinnovation.honeywell.com

Technical Support – 888 516 9347 option 4

56

Summary Questions

• If I reduce power to a motor by _____% I will save 58% in energy.

• Honeywell drives come standard with DC chokes and RFI filters. T or F

• What’s the DC choke’s function?

• The keypad is portable and can hold 3 programs. T or F

• Smart drives can be integrated into a Lon system. T or F

• When sizing a vfd the hp is more important than amperage. T or F

• Three reasons to buy a vfd?

• Honeywell vfd’s have a 1 year warranty. T or F

• It’s safe to open the vfd control compartment if the vfd is off. T or F

• Will the drive tell you the time and date?

• Can I start and stop the drive from the internal timeclock?

LAB 1

Start up Wizard & Keypad basics

58

Start up Wizard Lab

• Run the Start-Up Wizard

Change the date and time to 8:33AM, June 6, 2012

RPM 1880

Nominal Current 6Amps

• Test out the drive with the demo unit

Flip DIN1 – start forward

Move AL1 – ramp up the motor

Toggle Din3 – what happens?

Toggle Din6 – what happens?

• Reset factory defaults and let other person have a try

LAB 2

Monitoring

60

Monitoring Lab

• Return to Main menu

• Enter Monitor Menu

• Select motor Torque in the Multi-monitor screen and select OK

• Scroll up to Energy Counter and hit enter

• Run the demo, DI 1, Turn Analog knob, and notice the values change.

• Change whatever other values you would like scrolling up and down through monitor values

LAB 3

Fault Review

62

Smart VFD HVAC Faults in General

• Active faults

Max 10 Active faults simultaniously

• Faulthistory

Max 40 faults in history

• Different fault types:

FAULT = Stops the Motor if not programmed otherwise

ALARM = Tells about unwanted conditions. No affect on motor

INFO = Might need resetting but wont have an affect on the motor

63

Smart VFD HVAC If a fault happens

• The fault is displayed on the screen (screen blinks)

• Stop button works as reset (press 1s)

• Remote reset from Fieldbus or I/O

• The fault can be accessed and reseted from the diagnostics menu

• Faultcodes: Chapter 3.7.2 In the application manual

• Flip Din3 – external Fault

• Go the active Fault screen

• Review the fault history

LAB 4

Other Parameters

65

Quick Setup

• Change Min Frequency to 10hz

Turn on drive to minimum and confirm

• Change acceleration and deceleration time to 2 minutes – run and test

• Change acceleration and deceleration time to 2 seconds – run and test

• Change Preset Frequency 1 to 25Hz Flip DIN4 to test

• Change Preset Frequency 2 to 30Hz Flip DIN5 to test

• Change I/O A Control reference to AI2 - test

• In User Settings save parameters to the keypad

Then download from the keypad.

66

Other Parameters

• Auto-Restart

E nable Auto-Restart

Enable external fault auto restart – 4 times

Test using the external fault functionality

Place the Auto-restart parameter in favorites

Confirm the parameter is in the favorites menu

• Motor Control

Change the Switching Frequency to 5kHz

 Can affect the noise of the motor

67

Prohibit Frequencies

• Complete this lab as a team

• Prohibit frequency

• Set range 1 low at 30 and high at 35

• Set range 2 low at 45 and high at 50

• Start vfd, twist pot slowly to observe

• Save your program to the keypad and download your program from the keypad (M6)

Motor Pre-Heat

68

• Complete this lab individually

• Motor Preheat Function

• Turn DIN 1 OFF

• Go to M3.1.2.3 PREHEAT FUNCTION

• Select TEMP LIMIT, enter 40 / 38 degrees C, Hit BACK

• Select ADD TO FAVORITES, Hit OK

• Note DO 1 is energized and display reads HEATING

• Go to 2.2.11 (BASIC MONITORING)

• Note UNIT TEMPERATURE

• Go to M7 Favorites, Select PREHEAT TEMP LIMIT

• Enter a temperature 5 / 7 degress C below Unit Temp

• Note DO 1 is De-energized, Hit BACK

• Select REM FROM FAVORITES to remove from

Favorites list

LAB 4

PID Wizard

70

PID Wizard

• Via the Basic parameters enable the PID Wizard

Programming assuming the following

 0-2 inches of water column range

 Measured to the tenths place

 Sensor wired into AI1

 Normal pressure relationship – Not inverted

 Set point 1.5 inches

 Set Sleep Mode

71

Lab 12

• Complete this lab individually

• PID setup

• Go to QUICK SETUP, change MIN FREQ to 0 and activate PID

MINI WIZARD

• Enter following selections:

• In wg for engineering units

• 0 for process unit minimum

• 5 for process unit maximum

• 2 for process unit decimals

• AI1 for FB (feedback) 1 source

• 0-10 V for AI1 signal range

• NORMAL for error inversion

• KEYPAD SP 1 for SP (setpoint) 1 source

• 2 for Keypad SP 1

• NO for Sleep Function

• Press OK to exit

• Turn DIN1 on, twist pot and observe

• Go to MONITOR, PID CONTROLLER 1, twist pot, observe

• Go to 3.12.1.2 and set your INTEGRATION TIME

LAB 5

Keypad Control

73

Lab 14

• Complete this lab individually

• Keypad Control

• Will override DIN’s but not active fault

• Press LOC/REM button, Select LOCAL

• Press LOC/REM button again, select CONTROL PLACE

• Note multimonitor screen below, insert tod in top right

• Hit OK on speed reference bar (blinks). Ramp the motor up and down using the up and down arrow keys

• Hit the STOP button, follow instructions

• Return to CONTROL PLACE, ramp up and down

• Return to IO control by pressing LOC/REM again and selecting REMOTE

• Process simplified next rev

74 http//.customer.honeywell.com/VFD

Beyondinnovation.honeywell.com

Technical Support – 888 516 9347

75

Lab 1

• Relax

• Complete this lab as a team

• Keypad Review

• Menu Review

• Restore Factory Defaults

M6 User Settings; M6.5 Parameter Backup; M6.5.1 Restore factory defaults

Unit restarts

Select ENGLISH, US, Set TIME, DATE (day.month), YEAR

Startup wizard = Yes

Select FAN, 1720 RPM, 3.55A

• Puts you back in Basic Monitor Mode

76

Lab 2

• Complete this lab individually

• Review QUICK SETUP (M1) parameters & observe vfd behavior

• EXPLAIN DIN 1-6 Write down DIN settings?

• Select M1 (scroll to following settings)

Change MOTOR COS PHI to .85 / .80

 Push ok on parameter, push ok on EDIT, make change (scroll east, west, example)

Change I/O CTRL REF to AI1

Change PRESET FREQ 1 to 20 / 25

Change PRESET FREQ 2 to 40 / 45

Change ACCEL TIME 1 to 20 / 30 (120 example)

Change DECEL TIME 1 to 15 / 25

• Go to parameter M3.2.4 set to RAMPING

• EXPLAIN SEQUENCE

77

Lab 2 Continued

• Turn on DIN 1, Twist VOLTAGE INPUT – Observe

• Turn on DIN 2 – Nothing

• Turn on DIN 4 – Vfd goes to preset 1 speed – turn off

• Turn on DIN 5 – Vfd goes to preset 2 speed

• Turn on DIN 4 – Vfd goes to preset 3 speed (not in

Quick Setup)

• Turn on DIN 3 – External shutdown contact – observe display – turn off

• Turn on DIN 6 – External fault reset

78

Lab 3

• Complete this lab individually

• Monitoring Menu Review

• Select M2 (note number (8))

• Note MULTIMONITOR icon

• Review 8 monitoring point groups (Hit ok on each)

• Go to M2.2

• Start vfd and twist AI1

• Note difference between Output Frequency and Freq

Reference (accel, decel delay)

• Scroll to Analog Input 1, twist pot, observe

• Scroll to Analog Output 1 (meter), twist pot, observe value and meter

79

Lab 3 Continued

• Select MULTIMONITOR

• Scroll to lower left block, hit OK, scroll to REAL

TIME CLOCK, hit OK

• How many point options are available to display?

• Scroll to lower right block, hit OK, scroll to ANALOG

INPUT 1, hit OK

• Twist pot, observe

• Scroll to lower middle block, hit OK, make your selection

80

Lab 4

• Complete this lab individually

• Fan won’t run until damper interlock is made

• Explain DIG IN SLOT A. 2

• Turn DIN 1 off

• Go to parameter M3.5.1.11 RUN INTERLOCK 1

• Hit OK and EDIT (scroll through options on both sides of .)

• Set to DigINSlotA.2 / 4

• Turn DIN 1 on; Result?

• Turn DIN 2 / 4 on; Result?

• Return to parameter M3.5.1.11, set to DigINSlot0.2 / 4

• Turn on DIN 1; fan should run

81

Lab 7

• Complete this lab individually

• Fault Review (M4 Diagnostics Menu)

• Max 10 Active Faults simultaneously

• Max 40 Faults in history

• FAULT, ALARM, INFO

• Blinking fault displayed on keypad

• Fault codes listed in chapter 3.7.2 in Application Manual

82

Lab 7 Continued

• Turn on DIN 1, twist pot

• Turn on DIN 3, external shutdown switch

• Display blinking fault, Hit OK, Read info, Notice Fault

Code, Hit OK

• Fault name displayed, Hit OK, Select DETAILS

• Review fault details, Hit BACK

• Turn off DIN 3, Hit BACK

• Select RESET FAULTS, Select RESET FAULTS (Active

Faults = 0)

• Motor starts

• Turn on DIN 3, Turn off DIN 3

• Hit BACK, Hit BACK, Select RESET FAULTS, Select

RESET FAULTS, Motor runs

83

Lab 7 Continued

• Complete this as a team

• Go to PROTECTIONS (M3.9)

• Select M3.9.2 EXTERNAL FAULT

• Select EDIT, Review options

• Select ALARM

• Turn on DIN 3, Note alarm, Motor continues to run

• Reset (clear) ACTIVE FAULT

• Go back to M3.9.2 and make EXTERNAL FAULT a

FAULT

• Review options in M3.9.1 AI LOW FAULT

Lab 8

84

• Complete this lab individually

• Motor Preheat Function

• Turn DIN 1 OFF

• Go to M3.1.2.3 PREHEAT FUNCTION

• Select TEMP LIMIT, enter 40 / 38 degrees C, Hit BACK

• Select ADD TO FAVORITES, Hit OK

• Note DO 1 is energized and display reads HEATING

• Go to 2.2.11 (BASIC MONITORING)

• Note UNIT TEMPERATURE

• Go to M7 Favorites, Select PREHEAT TEMP LIMIT

• Enter a temperature 5 / 7 degress C below Unit Temp

• Note DO 1 is De-energized, Hit BACK

• Select REM FROM FAVORITES to remove from

Favorites list

85

Lab 9

• One person program 9 other person 10

• Use internal timeclock to start stop vfd

• Turn all DIN’s off

• Insert time of day in multimonitor – note time

• Go to parameter 3.11.1.1 – 00:00 (Interval 1)

• .2 – 23:00

• .3 – Sunday

• .4 – Saturday

• .5 – TimeChannel.1

• Go to parameter 3.5.1.1 – TimeChannel.1

• Vfd should start

• Press STOP button on keypad, follow instructions to restart

86

Lab 10

• One program 9 other 10

• Use internal timeclock to invoke preset speed

• Turn all DIN’s off

• Insert time of day in multimonitor – note time

• Note preset speed 1 setting and put in Favorites

• Go to parameter 3.11.2.1 – 00:00 (Interval 2)

• .2 – 23:00

• .3 – Sunday

• .4 – Saturday

• .5 – TimeChannel.2

• Go to parameter 3.5.1.16 – TimeChannel.2

• Vfd should run at preset speed 1

• Press STOP button on keypad, follow instructions to restart

87

Lab 11

• Restore factory defaults

• Setup drive

• Setup mini wizard using defaults

88

Lab 12

• Complete this lab individually

• PID setup

• Go to QUICK SETUP, change MIN FREQ to 0 and activate PID

MINI WIZARD

• Enter following selections:

• In wg for engineering units

• 0 for process unit minimum

• 5 for process unit maximum

• 2 for process unit decimals

• AI1 for FB (feedback) 1 source

• 0-10 V for AI1 signal range

• NORMAL for error inversion

• KEYPAD SP 1 for SP (setpoint) 1 source

• 2 for Keypad SP 1

• NO for Sleep Function

• Press OK to exit

• Turn DIN1 on, twist pot and observe

• Go to MONITOR, PID CONTROLLER 1, twist pot, observe

• Go to 3.12.1.2 and set your INTEGRATION TIME

89

Lab 13

• Complete this lab as a team

• Prohibit frequency

• Set range 1 low at 30 and high at 35

• Set range 2 low at 45 and high at 50

• Start vfd, twist pot slowly to observe

• Save your program to the keypad and download your program from the keypad (M6)

90

Lab 14

• Complete this lab individually

• Keypad Control

• Will override DIN’s but not active fault

• Press LOC/REM button, Select LOCAL

• Press LOC/REM button again, select CONTROL PLACE

• Note multimonitor screen below, insert tod in top right

• Hit OK on speed reference bar (blinks). Ramp the motor up and down using the up and down arrow keys

• Hit the STOP button, follow instructions

• Return to CONTROL PLACE, ramp up and down

• Return to IO control by pressing LOC/REM again and selecting REMOTE

• Process simplified next rev

97

Demo PC Software

98 http//.customer.honeywell.com/VFD

Beyondinnovation.honeywell.com

Technical Support – 888 516 9347

99

Lab 4

• Complete this lab individually

• Create a maintenance alarm (fault)

• Select MULTIMONITOR (M2.1)

• Place MaintenanceCounter1 in lower left (scroll to lower left and hit OK, find MaintenanceCounter1 and hit OK)

• Set DIN1 to OFF

• Go to M3 (Go up)

• Go to M3.15.1 select RUNTIME / REVOLUTIONS

• Go to M3.15.2 enter .01 hours / 1K

• Go to Multimonitor

• Set DIN1 to ON, wait time, rpm

• Observe alarm

100

Lab 4 Continued

• Reset alarm

• Go to M3.15.1 and set to NOT USED

• Go to M3.15.4 and select RESET

• Go to M4.1 and review ACTIVE FAULTS

• Time in lower right corner, how much?

• What is it?

• Press OK and DETAILS

• Go to M4.2 and RESET FAULTS

• Fault will be removed from ACTIVE and stored in

FAULT HISTORY

• More on FAULTS in later lab

Lab 6

101

• Complete this lab individually

• External Fault Auto Reset

• Start vfd, twist pot, run motor, turn DIN 3 on, observe

• Turn DIN 6 on then off to reset fault

• Go to M3.10.1 and set to ENABLED (please note this parameter is also in Quick Setup)

• Go to M3.10.3 and set to 7 / 10 seconds

• Go to M3.10.12 and set to YES

• M3.10.4 and 5, read HELP, don’t change

• Turn DIN 1 on, twist pot, wait 10 seconds

• Turn DIN 3 on, wait 5 seconds, turn DIN 3 off

• Observe behavior

• Next person repeat

• Fault active and history lab next

Download