WATER PUMPING SYSTEM DESIGN REPORT 1 TABLE OF CONTENTS • • • • • • • TABLE OF CONTENTS 1.0 MARKET DEMAND (Identification of human need) Water requirements for students and staff at Main Campus of University of Nairobi 2.0 DEFINITION OF PROBLEM (Specification of requirements to be met by the design) Quantity of water required, determined from population and per capita consumption Pressure (total or dynamic) head to be overcome by pumping system. This is determined from (1) total static head (elevation of suction point relative to delivery point), and (2) friction head loss (pressure loss due to fluid friction in pipeline). The first element of pressure depends on site conditions as in terms of location of water source and desired delivery point. The second element of pressure depends on the pipe size and material selected. Only static head need be determined at this stage. 3.0 POSSIBLE SOLUTION (Concepts to be considered) – – • • • • • • • • 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 An existing municipal supply A new borehole supply to replace existing supply PRELIMINARY SELECTION OF PIPE SIZE TO MEET DEMAND AVAILABLE PIPE MATERIALS AND STANDARDS PIPELINE CHARACTERISTIC CURVE (Review of theory)) CHARACTERISTIC CURVE FOR THE SELECTED PIPELINE (Actual) SELECTION OF PUMP TYPE SELECTION OF PUMP SUCTION ARRANGEMENTS AND DESIGN SURGE PRESSURE AND SURGE CONTROL 2 CONCEPT 1 SPRING SOURCE 3 CONCEPT 2 BOREHOLE SOURCE • Concept 2 4 CONCEPT 3 LAKE/RIVER SOURCE Concept 3 5 WATER SUPPLY SERVICES FOR BUILDING-PIPEWORK SPECIFICATIONS GENERAL SPECIFICATIONS PIPEWORK SPECIFICATIONS LOCATION OF PIPEWORK GENERAL SPECIFICATIONS DRAWINGS 3 6 STEEL (GI) STANDARDS • KENYA STANDARD • KS 06 259: 1981 Specification for steel pipes for water and gas suitable for screwing 7 UPVC PIPE STANDARD • KENYA STANDARD • KS 149: PART 2: 2000 Specification for unplasticised polyvinyl chloride (UPVC) for cold water services 8 MOODY DIAGRAM • Generates Characteristic data of pipeline 9 KS 06 149-UPVC (10 MM-PN 16) • CHARACTERISTIC DATA: for pipe size, material, pressure capacity, and length KS 06-149: UPVC 10/1.0-1.6: Class D pipe : Pressure capacity 1.6 Mpa External Wall Internal Internal Relative Kinematic Pipeline Diameter Thickness Diameter Roughnessroughness viscousity Length d (mm) t (mm) d (mm) k (mm) k/d metres 10 1 8 0.1 0.013 0.000001 1000 Q 3 m /hour 1 d metre 0.008 V m/sec 5.5 Re 44232 Hf MoW/m. 0.04 7.791 Hf MoW 7791 10 KS 06 149-UPVC (75 MM-PN 16) • CHARACTERISTIC DATA: for pipe size, material, pressure capacity, and length KS 06-149: UPVC 75/5.5-1.6: Class D pipe : Pressure capacity 1.6 Mpa External Wall Internal Internal Relative Kinematic Pipeline Diameter Thickness DiameterRoughnessroughnessviscousity Length d (mm) t (mm) d (mm) k (mm) k/d metres 75 5.6 63.8 0.1 0.0016 0.000001 1000 Q m 3/hour 5 15 20 25 30 35 40 d metre 0.0638 0.0638 0.0638 0.0638 0.0638 0.0638 0.0638 V m/sec 0.4 1.3 1.7 2.2 2.6 3.0 3.5 Re 27732 83195 110927 138659 166390 194122 221854 4f 0.022 0.022 0.022 0.022 0.022 0.022 0.022 Hf MoW/m. 0.003 0.030 0.053 0.083 0.120 0.163 0.213 Hf MoW 3.3 29.9 53.1 83.0 119.5 162.7 212.5 11 KS 06 149-UPVC (125 MM-PN 16) • CHARACTERISTIC DATA: for pipe size, material, pressure capacity, and length KS 06-149: UPVC 125/9.3-1.6: Class D pipe : Pressure capacity 1.6 Mpa External Wall Internal Internal Relative Kinematic Pipeline Diameter Thickness DiameterRoughnessroughnessviscousity Length d (mm) t (mm) d (mm) k (mm) k/d metres 125 9.3 106.4 0.1 0.00094 0.000001 1000 Q m 3/hour 30 40 50 60 80 90 100 d metre 0.1064 0.1064 0.1064 0.1064 0.1064 0.1064 0.1064 V m/sec 0.9 1.3 1.6 1.9 2.5 2.8 3.1 Re 99772 133029 166286 199543 266058 299315 332572 4f 0.02 0.02 0.02 0.02 0.02 0.02 0.02 Hf MoW/m. 0.008 0.015 0.02 0.03 0.06 0.08 0.09 Hf MoW 8.4 15.0 23.4 33.7 59.9 75.8 93.6 12 KS 06 149-UPVC (250 MM-PN 16) • CHARACTERISTIC DATA: for pipe size, material, pressure capacity, and length KS 06-149: UPVC 250/18.6-1.6: Class D pipe : Pressure capacity 1.6 Mpa External Wall Internal Internal Relative Kinematic Pipeline Diameter Thickness DiameterRoughnessroughnessviscousity Length d (mm) t (mm) d (mm) k (mm) k/d metres 250 18.6 212.8 0.1 0.00047 0.000001 1000 Q m 3/hour 120 150 200 220 250 300 350 d metre 0.2128 0.2128 0.2128 0.2128 0.2128 0.2128 0.2128 V m/sec 0.9 1.2 1.6 1.7 2.0 2.3 2.7 Re 199543 249429 332572 365830 415716 498859 582002 4f 0.017 0.017 0.017 0.017 0.017 0.017 0.017 Hf MoW/m. 0.00 0.01 0.01 0.01 0.02 0.02 0.03 Hf MoW 3.6 5.6 9.9 12.0 15.5 22.4 30.5 13 KS 06 149-UPVC (280 MM-PN 16) • CHARACTERISTIC DATA: for pipe size, material, pressure capacity, and length KS 06-149: UPVC 280/20.8-1.6: Class D pipe : Pressure capacity 1.6 Mpa External Wall Internal Internal Relative Kinematic Pipeline Diameter Thickness DiameterRoughnessroughnessviscousity Length d (mm) t (mm) d (mm) k (mm) k/d metres 280 20.8 238.4 0.1 0.00042 0.000001 1000 Q m 3/hour 160 200 250 300 350 400 450 d metre 0.2384 0.2384 0.2384 0.2384 0.2384 0.2384 0.2384 V m/sec 1.0 1.2 1.6 1.9 2.2 2.5 2.8 Re 237488 296860 371075 445290 519505 593720 667935 4f 0.016 0.016 0.016 0.016 0.016 0.016 0.016 Hf MoW/m. 0.00 0.01 0.01 0.01 0.02 0.02 0.03 Hf MoW 3.4 5.3 8.3 11.9 16.2 21.2 26.9 14 KS 06 149-UPVC (630 MM-PN 16) • CHARACTERISTIC DATA: for pipe size, material, pressure capacity, and length External Wall Internal Internal Relative Kinematic Pipeline Diameter Thickness DiameterRoughnessroughnessviscousity Length d (mm) t (mm) d (mm) k (mm) k/d metres 630 42.6 544.8 0.1 0.00018 0.000001 1000 Q m 3/hour 400 500 600 700 800 900 1000 d metre 0.5448 0.5448 0.5448 0.5448 0.5448 0.5448 0.5448 V m/sec 0.5 0.6 0.7 0.8 1.0 1.1 1.2 Re 259807 324759 389710 454662 519614 584566 649517 4f 0.014 0.014 0.014 0.014 0.014 0.014 0.014 Hf MoW/m. 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Hf MoW 0.3 0.5 0.7 0.9 1.2 1.5 1.9 15 CHARACTERISTIC CURVE OF PIPELINE H Hs 16 * L * 2g * d 2 5 * Q 2 16 OPERATING SPEED-1450 RPM • PUMP TYPE SELECTION GUIDE DISCHARGE FLOW DESIRED IN M 3/SEC HEAD mwH 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 5 1 0.1 0.01 0.001 0.0001 POSITIVE DISPLACEMENT OR MULTI-STAGE TYPE PUMPS INDICATED 9 3 1 0 9 3 1 0 9 3 1 0 10 3 1 0 10 3 1 0 11 3 1 0 11 4 1 0 12 4 1 0 13 4 1 0 13 4 1 0 15 5 1 0 16 5 2 0 17 5 2 1 19 6 2 1 21 7 2 1 24 8 2 1 29 9 3 1 36 11 4 1 48 15 5 2 82 26 8 3 137 43 14 4 459 145 46 15 MIXED CENTRIFUGAL 1 27 28 30 31 32 34 36 38 40 43 46 50 54 60 67 77 91 113 153 258 434 1450 8 7 6 5 4 3 2 CENTRIFUGAL TYPE PUMPS INDICATED FOR PERFORMANCE IN THIS RANGE 77 72 67 61 55 47 39 80 75 69 63 57 49 40 83 78 72 66 59 51 42 87 81 75 69 62 53 44 91 85 79 72 64 56 46 96 90 83 76 68 59 48 101 94 87 80 71 62 50 107 100 92 84 75 65 53 113 106 98 89 80 69 57 121 113 105 95 85 74 60 130 121 112 103 92 79 65 140 131 122 111 99 86 70 153 143 133 121 108 94 77 169 159 147 134 120 104 85 190 178 165 150 135 116 95 218 204 189 172 154 134 109 258 241 223 204 182 158 129 320 299 277 253 226 196 160 434 406 376 343 307 266 217 729 682 632 577 516 447 365 1227 1147 1062 970 867 751 613 4101 3836 3552 3242 2900 2511 2051 AXIAL FLOW TYPE PUMPS INDICATED FOR PERFORMANCE IN THIS RANGE 9 10 82 85 89 92 97 101 107 113 120 128 138 149 163 180 202 231 273 339 460 774 1301 4350 86 90 93 97 102 107 113 119 126 135 145 157 171 189 213 244 288 358 485 815 1371 4585 17 OPERATING SPEED-2900 RPM • PUMP TYPE SELECTION GUIDE HEAD mwH 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 5 1 DESIRED DISCHARGE FLOW IN M3/SEC 0.0001 0.001 0.01 0.1 1 2 3 4 5 6 7 MULTI-STAGE TYPE OR CENTRIFUGAL TYPE PUMPS MIXED FLOW TYPE PUMPS INDICATED POSITIVE DISPLACEMENT 1 2 5 17 55 77 94 109 122 134 144 1 2 6 18 57 80 98 113 127 139 150 1 2 6 19 59 83 102 118 132 145 156 1 2 6 19 62 87 107 123 138 151 163 1 2 6 20 64 91 112 129 144 158 171 1 2 7 21 68 96 117 135 151 166 179 1 2 7 23 71 101 123 143 159 175 189 1 2 8 24 75 107 130 151 168 185 199 1 3 8 25 80 113 139 160 179 196 212 1 3 9 27 85 121 148 171 191 209 226 1 3 9 29 92 130 159 183 205 225 243 1 3 10 31 99 140 172 198 222 243 263 1 3 11 34 108 153 188 217 242 266 287 1 4 12 38 120 169 208 240 268 294 317 1 4 13 43 135 190 233 269 301 330 356 2 5 15 49 154 218 267 308 345 378 408 2 6 18 58 182 258 316 365 408 447 482 2 7 23 72 226 392 452 506 554 599 3 10 31 97 307 434 531 613 686 751 811 5 16 52 163 516 729 893 1031 1153 1263 1364 9 27 87 274 867 1227 1502 1735 1939 2124 2295 29 92 290 917 2900 4101 5023 5800 6485 7104 7673 CENTRIFUGAL AXIAL FLOW TYPE PUMPS INDICATED FOR PERFORMANCE IN THIS RANGE 8 9 10 154 160 167 174 182 191 202 213 226 241 259 281 307 339 380 436 516 640 867 1459 2453 8202 164 170 177 185 193 203 214 226 240 256 275 298 325 359 404 463 547 679 920 1547 2602 8700 172 179 187 195 204 214 225 238 253 270 290 314 343 379 425 488 577 715 970 1631 2743 9171 18 19 ELECTRICAL DISTRIBUTION BOARD 20 END • WATER PUMPING SYSTEM • DESIGN REPORT 21