NCTO TPP Impact Report - 2014 AAPN Annual Meeting

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Global Sourcing Trends

2014 Hot Topics

Re-Shoring/Near-Shoring Trends

Implications for AAPN

Prepared for:

2014 AAPN Annual Meeting

Miami, FL

May 2014

Roger J. Gilmartin

Managing Director

O'Rourke Group Partners LLC 1

2014 Sourcing Issues Hot Topics

 Trans-Pacific Partnership (TPP)

 Timing, Terms—Far Reaching Consequences

 Re-Shoring/Near-Shoring & New Textile

Investments

O'Rourke Group Partners LLC 2

TPP-Its all about Vietnam.

 Key rung on the ladder of planned industrialization.

 Employs 2.5 million direct + indirect.

 10% of the Industrial Work Force.

 3 million by 2020.

 Every US$ 1 billion creates 150,000 new jobs.

 Significant in-balance between textile & garment capacity.

 75 to 80% of fabric is imported.

 Mostly China

O'Rourke Group Partners LLC 3

TPP-It’s all about Vietnam

 Yarn +Fabric imports from China > US$ 4

Billion

 US Yarn+ Fabric exports < $100 million.

 A “command economy”.

 VINATEX

 28 Mills, 44 Garment Companies

 160K tons of yarn, 280 million sq meters of fabric, 330 million garments.

 3500 stores

 210,000 employees.

O'Rourke Group Partners LLC 4

TPP- It’s all about Vietnam.

Claim that Government owns less than 5%

Blatant distortion of the truth.

Employment not profit is the target.

O'Rourke Group Partners LLC 5

TPP – It ’ s all about Vietnam

Impact to US & Regional Partners

 Today, the main US Regional FTA Partners

(Mexico, CAFTA-DR, Peru, Colombia), successfully compete with low cost Vietnam due to tariffs/duties currently in place.

 Removal of Vietnam duties effectively eliminates any cost competitive reason for sourcing in the region, unless:

 Initial duty reduction is very low.

 Total duty phase-out is very long term.

 Yarn forward rule prevails.

O'Rourke Group Partners LLC 6

TPP – It ’ s all about Vietnam

Impact to US & Regional Partners

 Vietnam hourly labor cost (and other Asian countries) increasing at faster pace than US regional partners:

 Time is our friend.

 Effective Vietnam labor CM cost same as Nicaragua by 2018.

 Long term duty phase out will target high cost

China apparel sourcing.

 China is already over!

 Less impact to our Regional Partners in this hemisphere.

O'Rourke Group Partners LLC 7

Apparel Manufacturing Labor Costs

2012 -Average Hourly Cost with Social Charges- US $

Haiti

Nicaragua

El Salvador

Guatemala

Honduras

Mexico

Cambodia

Bangladesh

Vietnam

Malaysia

China Inland

China Coast

0,43

0,51

0,00 0,50

Source: O'Rourke Group Partners Factory Audits

0,93

0,76

1,00

1,23

1,71

1,89

CAFTA-DR/Mexico Labor

Productivity approximately 75%-

85% of International Standard.

3,24

Vietnam (Bangladesh & Cambodia) Labor Productivity approximately 45%-55% of International Standard.

Vietnam (CM) will be comparable to Nicaragua by 2018.

1,50

1,98

1,78

2,00

2,38

2,50 3,00 3,50

3,79

4,00

O'Rourke Group Partners LLC 8

TPP Potential Rules of Origin

Impact to US & Regional Partners

 Single Transformation (Vietnam still feels likely).

 Yarn, fabric inputs may be from ANY source country (i.e.

US, China, Pakistan, India, etc.)

 Regional apparel cost competitiveness eliminated.

 Significant regional apparel/textile production

(and employment) losses.

 Yarn Forward (USTR Support to Date; Likely to Prevail).

 Yarn, fabric inputs must originate from one or more of the 12 TPP PARTNER countries.

 Potential for less regional production/employment losses.

 Potential for US yarn exports to Vietnam (and other TPP countries).

 Some limited opportunity for US fabric exports.

O'Rourke Group Partners LLC 9

Impact

Single Transformation Rule in TPP

U.S. Textile Industry

Job Losses (direct & indirect): - 165,189

Textile Exports to Western Hemisphere: - $3.8 billion

CAFTA, NAFTA, ANDEAN region

Job Losses (direct & indirect):

Exports of Apparel to U.S.:

-1,400,975

- $4.5 billion

Total Western Hemisphere

Job Losses (direct & indirect): -1,566,164

Eight year projection – note losses continue in following years. Figures do not include collateral damage to other textile sectors (industrial, home furnishings, military) which are likely to be significant as overall industry capacity declines.

Many U.S. textile companies serve multiple sectors but require significant capacity levels in order to do so.

TPP

Duty Elimination/Phase Out Schedules

Many Scenarios . . . The Latest . . .

 Products by HS code line item, categorized by perceived level of sensitivity, then placed into three baskets:

 “ A ” – Least sensitive products; immediate duty-free treatment

 “ B ” – Moderately sensitive products; 5 year linear duty phase-out

 “ X ” – Most sensitive products; currently about 80 HS codes, representing nearly 70% of current US regional imports.

 Likely significant duty reduction day one (20 - 35%? off prevailing rates), followed by a hold on residual tariff level for extended period:

 Knit apparel: 10 years, then immediate 0 duty rate

 Woven apparel: 15 years, then immediate 0 duty rate

 Currently under discussion to be included in the “ x ” basket are mainly MMF knit and woven tops/shirts, woven bottoms, most

Cotton knit tops, cotton underwear, cotton jeans, woven pants; some wool products.

O'Rourke Group Partners LLC 11

US Apparel Imports w/o TPP

Regional & Vietnam Market Share

25,0%

20,0%

22,1%

21,6%

West Region Vietnam

Regional Market Share Stability Sets In following years of decline driven by Quota Elimination, with China Quota totally eliminated 2009, narrower cost gaps and fast fashion/QR demands.

18,3% 18,1%

18,4%

17,9%

17,3% 17,4% 17,4% 17,5% 17,5% 17,5%

15,0%

9,1%

9,8%

10,8%

11,6%

12,5%

13,4%

14,4%

10,0%

8,4%

7,6% 7,7%

6,7%

5,5%

Vietnam expected to continue to gain market share, with or without TPP, driven by China Sourcing shifts to Vietnam.

5,0%

0,0%

2007 2008 2009 2010 2011 2012 2013 2014

O'Rourke Group Partners LLC

2015 2016 2017 2018

12

US Apparel Imports

Regional/Western Hemisphere

Projected Regional Supply--Billion SME

NO TPP 25% Initial Duty Reduction X Basket 35% Initial Duty Reduction X Basket

5,1

Regional Stability/Recovery

4,5

4,4

4,2

4,3

4,4

5,0

5,2

4,9

3,9

4,5

4,3

4,2

4,6

4,1

3,8

4,7

3,8

4,8

3,6 3,6

Assumes Total Annual US Consumption Growth of 2%.

Assumes 2015/2016 TPP Signing/Implementation.

Duty Reduction Schedule Announced/Known end of 2015.

Assumes Vietnam double-digit labor cost increases thru 2018.

3,4

3,0

2,8

In our view, 20% or less Initial Duty Reduction is NOT likely.

Such a reduction would likely result in 2018 volume of 4 billion SME.

3,6

2,8

2007 2008 2009 2010 2011 2012 2013 2014 2015

O'Rourke Group Partners LLC

2016 2017 2018 2019 2020

13

Minimum Apparel Cost Reduction Potentials

Given a 25% Duty Reduction

Cost Reduction Points Where Brand Owner/Retail

Importers Consider Sourcing Shift

China & Other Asia Suppliers Lose Share to Vietnam, as well as US REGIONAL PARTNERS

3,5% 3,6%

4,1%

5,0%

5,6%

6,1%

Cotton Tank Cotton Bottoms Cotton Knit Shirt MMF Swim

O'Rourke Group Partners LLC

MMF Bottoms MMF Knit Tops

14

Source: OGP Apparel Importer Interviews

Most Vulnerable Categories

Given 25% Duty Reduction

US Imports

ALL Cotton Apparel >

332 Hosiery/socks

352 M/B Underwear

338 M/B Knit Shirts

339 W/G Knit Shirts/Blouses

336 Dresses

347 M/B Bottoms

348 W/G Bottoms

340 M/B Woven Shirts

341 W/G Woven Shirts

Total Above

W. Hemisphere Vietnam Non FTA

Million

SME

% %

Share Share

2813 21.6

375.8

56.5

%

Duty

8.7 Currently

LDP Cost Reduction Impacts

IF 25% Duty Reduction in First Year n/a 13.5

Moderate duty impact; limited category focus

762.6

39.8

628.4

54.3

355.4

28.2

17.7

2.3

276.4

25.6

163.5

8.7

48.1

7.3

6.5

3.2

2634.4

13.3

7.4

Limited duty impact but category is a target

5.3 16.5 - 19.7 Significant duty impact, but little men's focus

14.6 16.5 - 19.7 Significant duty & category target

11.6

8.4

Limited duty impact but category target

6.4

16.6

Significant duty; denim target category

10.7

16.6

Significant duty; women's target category

7.3

19.7

Significant duty; denim & workwear target

6.8

15.4

Moderate duty but limited share to take

% of West Hemisphere Total 94%

O'Rourke Group Partners LLC 15

Source: OTEXA; OGP Projection based on 9 months 2012 data; US Tariff Schedule 2012

Most Vulnerable Categories

Given 25% Duty Reduction

US Imports 2011

ALL MMF Apparel >

638 M/B Knit Shirts

639 W/G Knit Shirt/Blouse

652 Underwear

647 M/B Trousers/Breech/Shorts

648 W/G Trousers/Breech/Shorts

W. Hemisphere Vietnam Non FTA

Million

SME

%

Share

1542 14.4

478.8

60

%

Share

9.3

7.3

%

Duty

Currently

32

LDP Cost Reduction Impact

IF 25% Duty Reduction in First Year

Significant duty impact

149.3

136

122

82.4

18

18

27

21

15.5

32 Significant duty impact; category target

5 10.5 - 15.6

Moderate duty impact; category target

10.3

17.3

27.9

28.6

Significant duty impact

Significant duty impact; category target

640 M/B Wov Shirts

641 W/G Wov Shirt/Blouse

636 Dresses

634 M/B Other Coats

635 W/G Coats

643 M/B Suits

659 Other Apparel

Total Above

% of Total West Hemisphere

Source: OTEXA; OGP Projection based on 9 months 2012 data; US Tariff Schedule 2012

59.1

13.4

47.5

47.9

28.7

1.8

250

1416.9

92%

44

5

3

12

6

13

10

11 29.1

¢kg + 25.9% Significant duty impact

13

14.8

16

26.9

16

27.7

Significant duty impact; category target

Moderate duty impact; category target

Significant duty impact; category target

18

10

6.4

28.2

27.3

Significant duty impact; category target

Significant duty impact

O'Rourke Group Partners LLC 16

Commercial Availability

Short Supply Inputs – TPP Proposed

 The TPP Agreement intends to allow for broader Short Supply inputs from non-TPP (third party) countries, whereby apparel could be made in a TPP country using non-TPP yarn and fabric.

 More than 200 products were targeted (but not yet approved).

 US government intends to eventually segregate Short Supply products into two groups:

 Permanent Short Supply Items – Little or no (US) production exists and/or unlikely candidates for new investment.

 Temporary Short Supply Items – Those where significant debate/controversy about products ’ availability in US & TPP region, or potential for new investment in such products.

 Exempt for first 3 years, then revert to yarn forward requirement.

O'Rourkei Group Partners LLC 17

US Trade Promotion Authority

(TPA

)

 Would grant President Obama “ fast-track negotiating authority ” on international trade agreements.

 Administration desires to renew TPA in order to fast-

track the Trans-Pacific Partnership (TPP) trade agreement.

 Congress would be required to approve or disapprove trade agreements, with no ability to amend or delay consideration.

 NOT likely to go through.

 Surprisingly, both key Democratic and Republican groups are now opposing presidential TPA.

O'Rourke Group Partners LLC 18

TPP Status . . .

 Momentum has slowed considerably.

 Multiple issues unresolved, beyond textiles/apparel.

 Japan focus is food-related and automotive.

 US government still insists a TPP will be in place by year end.

 WON’T HAPPEN!

 Congressional approval will be required; much debate and resistance expected.

 Most major participants see 2015/2016 before approval.

 Meanwhile, textile and apparel investment in Vietnam continues, and market share grows.

O'Rourke Group Partners LLC 19

Re-Shoring/Near-Shoring & Still-Shoring

Notable Regional Textile Investments

 What’s going on here?

 More to come and why?

 Gildan $250 million US expansion

 3 Other US Yarn Spinning Mills

 Grupo Karim’s Denim (former ITG Nicaragua)

 Standard Textile (US towel expansion)

 Kayser Roth (socks)

 Culp (mattress covers)

O'Rourke Group Partners LLC 20

Re-Shoring/Near-Shoring Shifts

Key Drivers Remain . . .

 Net Product Cost relative to Quality and Cycle Time

Requirements--Can compete with Asia: Example

 Power Supply, efficiency + cost

 Money Supply, cheap + plentiful

 State Incentives + Support

 Beneficial Trade Legislation

Fast Fashion: H&M, Zara, Turkey; US pays attention

 Lead Time/Inventory Requirements

 Technology Enabling Reduced Cycle Time/PLM

 Wal-Mart: $25 Billion in the decade?

 CSR Compliance; “flavor of the month”?

O'Rourke Group Partners LLC 21

Notable RTW/Active Brands

Re-Shoring/Near-Shoring or Still-Shoring

 Karen Kane

 Nanette Lapore

 Nicole Miller

 Jason Wu

 Lafayette 148

 Kayser Roth

 HSM

 Joseph Abboud

 AG Jeans

 Earnest Sew

 UjEANA

 Rag & Bone

 American Apparel

 City Lights

 Fresh Produce

 Norma Kamali

 Lululemon

 Spanx

 Varsity Brands

 Teamwork Athletic

 Augusta Sportswear

 Wickers

 Under Armour

 King Louie

O'Rourke Group Partners LLC 22

Next Source Hot Spot: Ethiopia

 Textile + Garment Industry Growth: #1 Target for the government.

 Private Sector is the driver of Industrialization strategy.

 Duty Free access to US + EU, 16 Bi-lateral FTA’s

 “Water Tower of Africa”; Organic Cotton

 Energy: 5 cents/kwh

 Labor: 25 cents/hour

 Financing: 70% loan to 30% Equity

 Creation of Industrial Zone by Turkish Companies

 AYKA ADDISS

 AKBE; $175 million.

O'Rourke Group Partners LLC 23

AAPN Member Considerations

 TPP: A “Watershed” for our Industry.

 Get involved in the process or others will determine your fate.

 Re-Shoring/Near-Shoring

 You already have the business model:

 Easier, Faster, Safer, Better and

Frequently, Direct Cost Competitive

 Your “ Rediscover the Americas the timing is right.

” market development vision is spot on and

O'Rourke Group Partners LLC 24

For further information:

O ’ Rourke Group Partners, LLC

109 N. Derby Avenue

Ventnor, NJ 08406

917-567-3540 www.ORourkeGroupPartners.com

MORourke@ORourkeGroupPartners.com

Roger J. Gilmartin

RJGilmartin@ORourkeGroupPartners.com

O'Rourke Group Partners LLC 25

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