Catalytic Reaction Kinetics Why catalytic reaction kinetics Derivation rate expressions Simplifications – Rate determining step – Initial reaction rate Limiting cases – Temperature dependency – Pressure dependency Examples Catalysis and Catalysts - Kinetics Reactor design equation conversion i stoichiometric coefficient i dx i i r d W Fi rate expression ‘space time’ catalyst effectiveness Catalysis and Catalysts - Kinetics Simple example: reversible reaction A B ‘Elementary processes’ A B 1 3 k1 1. A + * k -1 2 A* B* 2. A* A* k2 B* k -2 k3 3. ‘Langmuir adsorption’ Catalysis and Catalysts - Kinetics B* k -3 B + * Elementary processes Rate expression follows from rate equation: r1 r1 r1 k1 pA NT * k1 NT A r2 r2 r2 k2 NT A k2 NT B r3 r3 r3 k3 NT B k3 pB NT * At steady state: r r1 r2 r3 Eliminate unknown surface occupancies Catalysis and Catalysts - Kinetics Elementary processes contd. 1 * A B Site balance: (7.5) Steady-state assumption: (7.6-7) Rate expression: (7.9) r Catalysis and Catalysts - Kinetics NTk1k2k3 ( pA pB / Keq ) (.....) (......)pA (......)pB d A 0 dt dB 0 dt with: Keq K1K2K3 Quasi-equilibrium / rate-determining step r+1 r-1 r +2 r-2 rate determining r+3 r-3 ‘quasi-equilibrium’ r r = r+2 - r-2 Catalysis and Catalysts - Kinetics Rate expression r.d.s. Rate determining step: r r2 r2 k2 NT A k2 NT B Eliminate unknown occupancies Quasi-equilibrium: r1 r1 So: A K1pA * B Catalysis and Catalysts - Kinetics pB * K3 k1 pA NT * k1 NT A with: K1 k1 k1 Rate expression, contd. Substitution: r r2 r2 k2 NT K1pA * k 2 NT pB * / K 3 r k2 NT K1 * pA pB / K eq where: Unknown still * Catalysis and Catalysts - Kinetics p K eq K1K 2K 3 B pA eq Rate expression, contd. Site balance: 1 * A B * 1 K1pA pB / K3 1 * 1 K1pA pB / K3 Finally: r Catalysis and Catalysts - Kinetics NT k 2K1 pA pB / K eq 1 K1pA pB / K 3 Other rate-determining steps Adsorption r.d.s r NT k1 pA pB / K eq 1 1 1/ K 2 pB / K 3 Surface reaction r.d.s. r NT k 2 K1 pA pB / K eq 1 K1pA pB / K 3 Desorption r.d.s. r Catalysis and Catalysts - Kinetics NT k3K1K 2 pA pB / K eq 1 1 K 2 K1pA Langmuir adsorption Uniform surface (no heterogeneity) Constant number of identical sites Only one molecule per site No interaction between adsorbed species A+* 1 A* 100 KA (bar-1) 0.8 10 A K A pA 1 K A pA 0.6 1 0.4 0.2 0 Catalysis and Catalysts - Kinetics 0.1 0 0.2 0.4 0.6 pA (bar) 0.8 1 Thermodynamics Equilibrium constant Reaction entropy RT ln Keq Go (T ) H o (T ) TSo Reaction enthalpy i Gfo,i (T ) i Adsorption constant SA0 H A0 ln K A R RT atm-1 Catalysis and Catalysts - Kinetics Adsorption entropy, <0 (J/mol K) Adsorption enthalpy,<0 (J/mol) Multicomponent adsorption / inhibition Langmuir adsorption A K A pA 1 KA pA KIpI Inhibitors Catalysis and Catalysts - Kinetics Dissociative adsorption H2 + 2* H 2H* KH2 pH2 0.5 1 KH2 pH2 0.5 Two adjacent sites needed Catalysis and Catalysts - Kinetics Langmuir-Hinshelwood/Hougen-Watson models (LHHW) For: A+B includes NT, k(rds) r C+D pApB-pCpD/Keq (kinetic factor ) (driving force ) (adsorption term )n molecular: KApA dissociative: (KApA)0.5 Catalysis and Catalysts - Kinetics = 0, 1, 2 number of species in r.d.s. Verwerking p. 11 t/m 13 Catalysis and Catalysts - Kinetics Initial rate expressions Forward rates Product terms negligible Adsorption r0 NTk1pA0 T1 Surface reaction NT k2K A pA0 r0 1 K A pA0 T2 T2 T3 T3 pA0 Catalysis and Catalysts - Kinetics pA0 (K2 and KApA0 >>1) r0 NTk3 T1 T1 r0 Desorption T2 T3 pA0 Ethanol dehydrogenation Franckaerts &Froment Cu-Co cat. C2H5OH CH3CHO + H2 Model: 1. 2. 3. 4. A+* A* + * R* S* A* R* + S* R+* S+* = Derive rate expression = Catalysis and Catalysts - Kinetics (r.d.s.) Initial rates - linear transformation Ethanol dehydrogenation Full expression Initial rate r0 r k2 s NT K A pA pR pS / K eq 1 K A pA KR pR K S pS k K A pA 2 with k k2sNT 1 K A pA 2 After rearrangement pA r0 1 k KA KA k KA pA linear form: y a b x linear least squares fit trends, positive parameters Catalysis and Catalysts - Kinetics Initial rates - CO hydrogenation over Rh Van Santen et al. Kinetic model 1. CO + * CO* 2. CO* + * C* + O* (r.d.s.) 800 Initial rate 600 r0 sk2NTKCO pCO 1 KCO pCO 2 Rate r0 sNTk2CO * 400 200 0 0.2 600 0.4 550 0.6 500 450 0.8 Catalysis and Catalysts - Kinetics 1.0 400 Temperature and Pressure Dependence Verwerking p. 18 t/m21 *A k+# k-# Catalysis and Catalysts - Kinetics *A# kbarrier *B Limiting cases - forward rates r Surface reaction r.d.s. k2 NT K A pA 1 K A pA KB pB 1. Strong adsorption A r k 2 NT A* # Eaobs Ea2 Ea2 A* B* Catalysis and Catalysts - Kinetics Limiting cases - forward rates r Surface reaction r.d.s. k2 NT K A pA 1 K A pA KB pB 2. Weak adsorption r k2 NT K A pA A* # Eaobs Ea2 HA A(g) + * Ea2 HA A* Catalysis and Catalysts - Kinetics Limiting cases - forward rates r Surface reaction r.d.s. k2 NT K A pA 1 K A pA KB pB 3. Strong adsorption B r k 2 N T K A pA KB pB Eaobs Ea2 HA HB A* # B + *+ A HA - HB A* B* + A Catalysis and Catalysts - Kinetics Ea2 Cracking of n-alkanes over ZSM-5 J. Wei I&EC Res.33(1994)2467 r0 k2K A pA Eaobs Ea2 HA 200 Ea2 100 kJ/mol 0 -100 Eaobs HA -200 Carbon number Catalysis and Catalysts - Kinetics Observed temperature behaviour •T higher coverage lower •Highest Ea most favoured Change in r.d.s. adsorption r.d.s. ln robs desorption r.d.s. 1/T Catalysis and Catalysts - Kinetics ‘Kinetic Coupling’ two kinetically significant steps Pt-catalysed dehydrogenation of methylcyclohexane: M T + H2 Two kinetic significant steps: * + M .... T* T+ * mari no inhibition by e.g. benzene T* much higher than equilibrium with gas phase T Catalysis and Catalysts - Kinetics Sabatier principle - Volcano plot Rate Heat of adsorption Catalysis and Catalysts - Kinetics Summary Langmuir adsorption – uniform sites – no interaction adsorbed species – constant number of sites Rate expression – series of elementary steps – steady state assumption – site balance – quasi-equilibrium / rate determining step(s) – initial rates mechanism Catalysis and Catalysts - Kinetics kinetics Catalysed N2O decomposition over oxides Winter, Cimino Rate expressions: r k obs pN 2O r k obs 1st order pN 2O pO strong O2 inhibition 0.5 2 r k obs pN 2O 1 p O2 K3 0.5 Also: orders 0.5-1 water inhibition = Explain / derive = Catalysis and Catalysts - Kinetics moderate inhibition N2O decomposition over Mn2O3 Vannice et al. 1995 2 N2O 2N2 + O2 Kinetic model N2O + * N2O* 2 O* 1. 2. 3. N2O* N2 + O* 2* + O2 Rate expression r k 2 NT K 1 pN 2O 1 K p 1 N 2O Catalysis and Catalysts - Kinetics pO 2 K 3 0.5 N2O decomposition over Mn2O3 Vannice et al. 1995 order N2O ~0.78 Oxygen inhibition 0.4 pN2O = 10 kPa r / 10-6 mol.s-1.g-1 Eaobs= 96 kJ/mol 0.3 648 K 0.2 638 K 623 K 608 K 0.1 0.0 0.0 598 K 2.0 4.0 6.0 pO2 / kPa = Explain = Catalysis and Catalysts - Kinetics 8.0 10.0 N2O decomposition over Mn2O3 Vannice et al. 1995 Kinetic model H1 29 kJ/mol Values S1 38 J/mol K Ea2 130 kJ / mol 1. 2. 3. N2O + * N2O* N2O* N2 + O* 2 O* 2* + O2 Rate expression r 1 K p H3 92 kJ/mol S3 109 J/mol K = Thermodynamically consistent = Catalysis and Catalysts - Kinetics k 2 NT K1pN 2O 1 N 2O pO 2 K 3 0.5 N2O decomposition over ZSM-5 (Co,Cu,Fe) Kapteijn et al. 11th ICC,1996 2 N2O 2N2 + O2 Kinetic model 1. 2. N2O + * N2 + O* N2O + O* N2 + O2 + * Rate expression r Catalysis and Catalysts - Kinetics k1 NT pN 2O 1 k1 k2 no oxygen inhibition N2O decomposition over ZSM-5 (Co,Cu,Fe) Kapteijn et al. 11th ICC,1996 1.0 743 K 0.8 X(N2O) 833 K 0.6 Oxygen inhibition model 793 K Cu-ZSM-5 Fe-ZSM-5 0.4 Co-ZSM-5 1. 2. 3. N2O + * N2O + O* O2 + * 0.2 N2 + O* N2 + O2 + * *O2 Rate expression r k1 NT pN 2O 1 k1 k2 K3 pO2 Catalysis and Catalysts - Kinetics 733 K 688K 773 K 0.0 0 2 4 6 p(O2) / kPa 8 10 Effect of CO on N2O decomposition 1. 0 Cu -Z SM -5 (6 7 3 K) CO + * CO2 + * CO* (Cu+) X(N2O) CO + O* 0. 8 0. 6 F e -Z SM -5 (6 7 3 K) 0. 4 0. 2 Co -Z SM -5 (6 9 3 K) 0. 0 0. 0 0. 5 1. 0 1. 5 m o l a r CO/N O ra ti o 2 CO removes oxygen from surface so ‘enhances’ step 2, oxygen removal now observed: rate of step 1 increase: ~2, >3, >100 Catalysis and Catalysts - Kinetics r1 = k1 NT pN2O 2. 0 Effect of CO on N2O decomposition rate without CO r k1NT pN 2O 1 k1 k2 ratio = 1 + k1/k2 So k1/k2 = : Catalysis and Catalysts - Kinetics 1 Co >2 Cu >100 Fe rate with CO r k1 NT pN 2O and: O* O* k1 k 2 1 k1 k 2 0.7 >0.9 >0.99 Apparent activation energies N2O decomposition CO/ N2O = 2 Apparent activation energies (kJ/mol) only N2O Co 110 115 Cu 138 187 Fe 165 78 Co, Fe r k1 NT pN 2O Cu r Catalysis and Catalysts - Kinetics CO/N2O=2 k1 NT pN 2O k N p 1 T N 2O 1 k1 k2 KCO pCO KCO pCO Eaobs Ea1 Eaobs Ea1 HCO Apparent activation energies N2O decomposition CO/ N2O = 0 Apparent activation energies (kJ/mol) only N2O Co, Cu k N p r 1 T N 2O 1 k1 k2 Fe r k2 NT pN 2O Catalysis and Catalysts - Kinetics CO/N2O=2 Co 110 115 Cu 138 187 Fe 165 78 Eaobs mix(Ea1, Ea2 ) Eaobs Ea2 Complex kinetics HDN of Quinone over NiMo/Al2O3 (Prins & Jian, Zurich) Kinetic scheme N THQ1 Q NH2 N N N THQ5 DHQ OPA PB NH2 PCHA PCHE Purpose: Kinetics of reaction Effects functions Ni and Mo Addition role of P PCH Catalysis and Catalysts - Kinetics Complex kinetics Subscheme research: HDN of OPA NH2 OPA PB Not observed intermediate, not significant NH2 PCHA Catalysis and Catalysts - Kinetics PCHE PCH Complex kinetics HDN of OPA Derived global scheme: k1 NH2 OPA PB k6 k3 k5 PCHE Catalysis and Catalysts - Kinetics PCH How can this ‘direct’ step be rationalised? Complex kinetics HDN of OPA (Jiang & Prins) Reaction modelling OPA NiMo one site model 370C strong adsorption N-containg species OPA 0.8 Partial pressure (kPa) plug flow reactor 5 4 PCH 0.6 PCHE 0.4 3 PB 2 0.2 1 0.0 0 0 10 20 30 space time (cs) excellent fit Catalysis and Catalysts - Kinetics 40 50 60 Partial pressure (kPa) 1.0 Complex kinetics HDN of OPA Competitive parallel steps Direct global routes OPA + * HCs not adsorbed (weakly compared to N-s) kb OPA* PB + * ka Fast reaction steps PCHA* slow PCHE* kd The direct route to PCH Only traces found PCHA + * kc PCHE + * ke PCH + * Other hydrogenation functional sites ? Catalysis and Catalysts - Kinetics Rate expressions •Steady state assumption •Site balance (one site) •Strong adsorption N-species parallel reactions rOPA ka kb KOPA pOPA ka 1 1 KOPA pOPA KNH3 pNH3 kc kd Q: explain zero order OPA direct route rPCH Catalysis and Catalysts - Kinetics ka kd KOPA pOPA ke pPCHE ka kd ka 1 1 KOPA pOPA KNH3 pNH3 kc kd from PCHE Catalysis and Catalysts - Kinetics ‘Kinetic coupling’ two steps kinetically significant Decomposition of ammonia over Mo (low p, high T) 2NH3 -> N2 + 3H2 Steps: 2NH3 + * -> 2N* + 3H2 2N* -> N2 surface concentration N much higher than equilibrium with N2 pressure ‘fugacity of N* corresponds with virtual fugacity N2 Catalysis and Catalysts - Kinetics Virtual fugacity, kinetic coupling Aromatization light alkanes over zeolite Alkanes -> Aromatics + Hydrogen • Cracking yields high H*, so high fugacity H* • H* not in equilibrium with H2 -> low aromatics selectivity Addition of Ga provides escape route for H* zeolite: Ga: alkane 2H* -> 2H* + ..... -> H2 Kinetic coupling used to increase reaction selectivity for aromatics Catalysis and Catalysts - Kinetics Kinetic coupling between catalytic cycles effect on selectivity Hydrogenation: butyne -> butene -> butane A1 A2 A3 butyne and butene compete for the same sites but: K1 >> K2 resulting high selectivity for butene (desired) possible even when k2 > k1 since: S1,2 k1K1 k 2K 2 Meyer and Burwell (JACS 85(1963)2877) mol%: 2-butyne 22.0 cis-2-butene 77.2 trans-2-butene 0.7 1-butene 0.0 butane 0.1 Catalysis and Catalysts - Kinetics Kinetic coupling between catalytic cycles effect on selectivity Bifunctional catalysis: Reforming Isomerization n-pentane: n-C5 -> i-C5 Pt-function: n-C5 -> n-C5= surface diffusion Acid function: low concentration close proximity n-C5= -> i-C5= surface diffusion Pt-function: i-C5= -> i-C5 Catalytic cycles on different catalysts Affect selectivity: • modify surface (change adsorption properties) • modify fluid phase (change adsorption properties) benzene hydrogenation M. Soede Catalysis and Catalysts - Kinetics Competitive adsorption Selective hydrogenation aromatics S.Toppinen,Thesis 1996 Ni-alumina trilobe catalyst 3 mm particles 40 bar H2 125oC semi-batch reactor CH3 CH2 CH3 CH3 •Consecutive conversion behaviour •rate constants ~ similar •adsorption constants decrease co n ce n tra ti o n / wt.% 30 25 CH3 20 CH3 15 10 H3C 5 0 0 2 4 6 8 s p a c e ti m e / m i n .g .m l -1 Propose a rate expression to account for this effect Catalysis and Catalysts - Kinetics 10 CH3 Partial benzene hydrogenation Ru-catalyst - clusters of crystallites Slurry reaction, elevated pressures Water-salt addition increases selectivity +H 2 + 2 H2 Ru Salt-water Adsorption / Desorption properties affected Catalysis and Catalysts - Kinetics Dual site models: A+B C A + * A* B + * B* A* + B* C* + * C + * C* r Catalysis and Catalysts - Kinetics (r.d.s.) k3 sNT K1K 2pA pB pC / Keq 1 K1pA K2 pB pC / K 4 2 Surface occupancies Empty sites: Occupied by A: * 1 1 K1pA pB / K3 A K1pA 1 K1pA pB / K3 B pB / K3 1 K1pA pB / K3 Occupied by B: Catalysis and Catalysts - Kinetics Dual site models, contd. r r3 r3 s NT k3 A B k3C * Number of neighbouring sites (here: 6) Catalysis and Catalysts - Kinetics