ME 2305 –Applied Hydraulics and Pneumatics Notes on Lesson Class : III – Year Mechanical Engg., A & B Section, 2009 Batch. 1 Index 1. 2. 3. 4. 5. 6. Class Test Plan Self Study Topics Class Seminar Topics Weekly Assignments Open Book Test Notes on Lesson - Slide 3 Slide 4 Slide 5 Slide 6 – 8 Slide 9 Slide 10 to 84 Lecturer Hour Activities Tutorial Hours Details 7. Doubt Clarification Session8. Recap Session Details – Slide 85 to 87 Slide 88 to 91 2 Class Test Plan S.No. Test No. Date Syllabus 1. I 11.07.2011 Unit I 2. II 01.11.2011 Pumps (Gear, vane, Piston) 3. III 22.11.2011 DCV, PCV 4. IV 05.09.2011 Accumulator, Intensifier 5. V 19.09.2011 FRL, Compressors, Air control valves 6. VI 26.10.2011 Fluid Power Circuits 7. VII 10.10.2011 Cascade methods 8. VIII 29.10.2011 PLC 3 Self Study Topic S.No. Unit Self Study Topic 1. I Losses in pipes, Valves and Fittings 2. II Rotary Actuators 3. III Relays & Solenoids 4. IV Properties of Air 5. V Failures and Trouble Shooting 4 Class Seminar Topics S.No. Unit 1. I Application of Pascal’s Law (3 application) 2. II Hydraulic Actuators 3. III Application of Intensifier Circuit 4. IV Properties of air and compressors 5. V Application of Fluid power Circuit Class Seminars Topic 5 Guidelines for Writing Weekly Assignments Assignments should be submitted on or before the last date before 10.00 A.M. Assignments should be written only in the college assignment notebooks. Assignments should be written using blue or black pen. Assignments should be neat and legible. Viva questions will be asked during the submission time. If not answered then that assignment should be repeated again. Doubts related to the assignments can be cleared at any time. Assignments should be collected back on the next day of submission. 6 Assignments carries 20 % of internal marks Weekly Assignment Plan Ass. Date Of No. Assign. Assignment Last Date of Submission 1 30-Jun-11 2 7-Jul-11 Advantage and Application of Fluid Power 4-Jul-11 Systems Various Fluid Power Symbols (Min of 30 Symbols) 11-Jul-11 3 14-Jul-11 Any 3 Application of Pascal's Law - Explain 4 21-Jul-11 5 28-Jul-11 6 4-Aug-11 Explain the basis of Hydraulics 25-Jul-11 Explain the various losses in pipes, valves and 1-Aug-11 fittings. Draw the Diagram of Gear, Vane and Piston Pump 8-Aug-11 7 11-Aug-11 Differentiate Gear, Vane and Piston Pump 15-Aug-11 8 18-Aug-11 Explain Cylinder Cushioning 22-Aug-11 9 25-Aug-11 Draw the DCV, PCV, FCV (Min. of 12 dig.) 29-Aug-11 10 1-Sep-11 Explain any 3 application of Hydraulic circuits 5-Sep-11 18-Jul-11 Cont … 7 Ass. Date Of No. Assign. Assignment Last Date of Submission 11 8-Sep-11 Explain Intensifier Circuit 12-Sep-11 12 15-Sep-11 Explain FRL 19-Sep-11 13 22-Sep-11 Explain Air control valves 26-Sep-11 14 29-Sep-11 Explain Sequence and Synchronize circuit 3-Oct-11 15 6-Oct-11 Draw A+B+C+D+D-C-B-A- 10-Oct-11 16 13-Oct-11 Draw A+A-B+B-C+C-D+C- 17-Oct-11 17 20-Oct-11 Explain Fluidics Logic Gates 24-Oct-11 18 27-Oct-11 Explain ladder Diagram 31-Oct-11 19. 03-Nov-11 Explain Low Cost Automation 07-Nov-11 8 Open Book Test Plan S.No. Unit test Only Diagrams and circuits 1. I Application of Pascal's law 2. II Pump and valve diagrams 3. III Hydraulics Circuits 4. IV Cascade and pneumo Circuits 5. V Hydride Circuits 9 Class :1 Date : 18.06.2011 Unit : I Period : 3 LH / TH : LH Topic : Introduction to subject & syllabus review Introduction about the subject. Objective of the Subject Need of the hydraulics and pneumatics Industrial applications Advanced technologies. Scope for the project work. Brief explanation on unit I, II, III, IV, V. 10 Class : 2 Date : 20.06.2011 Unit : I Period : 3 LH / TH : LH Topic : Introduction to fluid power Explanation about Fluid. Explanation about Fluid power. Application of fluid power. Advantage and disadvantage of fluid power. 11 Class : 3 Date : 20.06.2011 Unit : I Period : 4 LH / TH : LH Topic : Advantages of fluid power Detailed discussion on the advantages of the fluid power system. 12 Class : 4 Date : 23.06.2011 Unit : I Period : 7 LH / TH : LH Topic : Application of fluid power system Various applications of the fluid power systems. Merits and demerits of those systems. Simple circuit of those systems. 13 Class : 5 Date : 25.06.2011 Unit : I Period : 3 LH / TH : LH Topic : Types of fluid power systems Classification of fluid power system Brief description of fluid power system Merits and demerits of the fluid power system 14 Class : 6 Date : 27.06.2011 Unit : I Period : 3 LH / TH : LH Topic : Properties of hydraulic fluids, General types of fluids Fluid and its classification Properties of the fluids. Advantage of the fluid properties Properties of the hydraulic fluids. Application of fluids and the hydraulic fluids. 15 Class : 7 Date : 27.06.2011 Unit : I Period : 4 LH / TH : TH Topic : Fluid power symbols Various fluid power system symbols and explanation. How to differentiate the various fluid power symbols. Practices to draw the various fluid power symbols. 16 Class : 8 Date : 30.06.2011 Unit : I Period : 7 LH / TH : LH Topic : Basics of hydraulics Basic hydraulic circuit. Basic essential components. Functions of the hydraulic components. Working of the hydraulic components and circuits. 17 Class : 9 Date : 02.07.2011 Unit : I Period : 3 LH / TH : TH Topic : Basics of hydraulics, Applications of Pascal’s law Basics of the Hydraulics. Pascal law Various applications of the Pascal’s law. Student Seminars. 18 Class : 10 04.07.2011 Date : Unit : I Period : 3 LH / TH : LH Topic : Laminar and turbulent flow, Reynolds’s number, Darcy’s equation Explanation on laminar and turbulent flow with application and examples. Difference between Laminar and Turbulent Flow. Reynolds Number – Experimental setup, derivation and application. Darcy's Equation – derivation, equation and its application. 19 Class : 11 04.07.2011 Date : Unit : I Period : 4 LH / TH : TH Topic : Laminar and turbulent flow, Reynolds’s number, Darcy’s equation Application, Problems and applications with real time examples 20 Class : 12 07.07.2011 Date : Unit : I Period : 7 LH / TH : LH Topic : Losses In Pipe, Valves And Fittings Various connecting devices in the Hydraulic Circuits. Efficiency of the system. Effects of leakage and losses of oil. Effect due to losses in pipes. Effects due losses in Valves. Effects due to losses in Fittings. 21 Class : 13 09.07.2011 Date : Unit : II Period : 3 LH / TH : LH Topic : Pumping Theory, Pump Classification Simple laws on pressure and volume. Basics of Pumping Theory. Working Procedure of the Rotary and reciprocating pumps. Various types of pumps and descriptions. 22 Class : 14 11.07.2011 Date : Unit : I Period : 3 LH / TH : Topic : Class Test I : Unit I topics Basic Hydraulic circuit and its component explanations. Various losses in Hydraulic circuits. Brief Explanation on laminar, turbulent, Reynolds number, and Darcy equation. Properties and application of Fluid Power system. Applications of Pascal's law 23 Class : 15 11.07.2011 Date : Unit : I Period : 4 LH / TH : Topic : Class Test I : Unit I topics Basic Hydraulic circuit and its component explanations. Various losses in Hydraulic circuits. Brief Explanation on laminar, turbulent, Reynolds number, and Darcy equation. Properties and application of Fluid Power system. Applications of Pascal's law 24 Class : 16 14.07.2011 Date : Unit : II Period : 7 LH / TH : LH Topic : Gear pump construction and working of pumps pump performance Basics and working principle of the Gear pump. Derivation for efficiency calculation of the gear pump. Merits and demerits of the gear pump. Various types of the Gear pump. Application of the gear pump. 25 Class : 17 16.07.2011 Date : Unit : II Period : 3 LH / TH : TH Topic : Gear pump construction and working of pumps pump performance Brief Explanation on the various types of the gear pumps and its operating principle. Efficiency calculation of the various gear pumps. Merits and demerits of the various types of the gear pumps. 26 Class : 18 18.07.2011 Date : Unit : II Period : 3 LH / TH : LH Topic : Vane pump construction and working of pumps pump performance Basics and working principle of the Vane pump. Derivation for efficiency calculation of the Vane pump. Merits and demerits of the Vane pump. Various types of the Vane pump. Application of the Vane pump. 27 Class : 19 18.07.2011 Date : Unit : II Period : 4 LH / TH : TH Topic : Vane pump construction and working of pumps pump performance Brief Explanation on the various types of the vane pumps and its operating principle. Efficiency calculation of the various vane pumps. Merits and demerits of the various types of the vane pumps. 28 Class : 20 21.07.2011 Date : Unit : II Period : 7 LH / TH : LH Topic : Piston pump construction and working of pumps pump performance Basics and working principle of the Piston pump. Derivation for efficiency calculation of the Piston pump. Merits and demerits of the Piston pump. Various types of the Piston pump. Application of the Piston pump. 29 Class : 21 23.07.2011 Date : Unit : II Period : 3 LH / TH : TH Topic : Piston pump construction and working of pumps pump performance Brief Explanation on the various types of the Piston pumps and its operating principle. Efficiency calculation of the various Piston pumps. Merits and demerits of the various types of the Piston pumps. 30 Class : 22 25.07.2011 Date : Unit : II Period : 3 LH / TH : LH Topic : Variable displacement pumps Basics and working principle of the Variable displacement pump. Derivation for efficiency calculation of the Variable displacement . Merits and demerits of the Variable displacement Various types of the Variable displacement . Application of the Variable displacement 31 Class : 23 25.07.2011 Date : Unit : II Period : 4 LH / TH : LH Topic : Linear hydraulic actuators Basics and working principle of the hydraulic actuators. Derivation for efficiency calculation of the hydraulic actuators. Merits and demerits of the hydraulic actuators Various types of the hydraulic actuators. Application of the hydraulic actuators 32 Class : 24 28.07.2011 Date : Unit : II Period : 7 LH / TH : LH Topic : Types of hydraulic cylinders, Single acting, double acting Various Types of Hydraulic Cylinders. Working principle and the applications. Single Acting Cylinder and its performance measurements. Double acting Cylinder and its performance measurements. 33 Class : 25 30.07.2011 Date : Unit : II Period : 3 LH / TH : LH Topic : Special cylinders like tandem, rod less, telescopic, cushioning mechanism Various types of special cylinders and its applications. Tandem cylinder. Rod less Cylinder. Telescopic cylinder. Cylinder Cushioning. 34 Class : 26 01.11.2011 Date : Unit : II Period : 3 LH / TH : LH Topic : Class Test II : Pump Any Three Questions – External Gear Pump. – Balanced vane Pump. – Radial Piston Pump. – Cylinder Cushioning. 35 Class : 27 01.11.2011 Date : Unit : II Period : 4 LH / TH : LH Topic : Class Test II : Pump Any Three Questions ◦ External Gear Pump. ◦ Balanced vane Pump. ◦ Radial Piston Pump. ◦ Cylinder Cushioning. 36 Class : 28 04.11.2011 Date : Unit : II Period : 7 LH / TH : LH Topic : Rotary actuators :gear, vane and piston motors Rotary Actuators – types and its various applications. Gear actuator and its various types. Vane Actuator and its Various types. Piston actuator and its Various types. 37 Class : 29 06.11.2011 Date : Unit : III Period : 3 LH / TH : LH Topic : Director control valve – 3/2 way valve Valves Application of Valves. Various types of valves. Principle of DCV 3/2 way DCV. 38 Class : 30 11.11.2011 Date : Unit : III Period : 3 LH / TH : LH Topic : 4/2 way valve 4/2 way DCV 39 Class : 31 11.11.2011 Date : Unit : III Period : 4 LH / TH : LH Topic : Shuttle valve – check valve Various other Direction Control Valves. Shuttle Valves. Check Valve. Various other valve. 40 Class : 32 11.11.2011 Date : Unit : III Period : 7 LH / TH : LH Topic : Pressure control valve – pressure reducing valve Pressure Control valve and its applications. Working principle of the PCV. Various types of pressure regulating valves. Pressure control valve. Pressure reducing valve. 41 Class : 33 13.11.2011 Date : Unit : III Period : 3 LH / TH : LH Topic : Sequence valve, Flow control valve – fixed and adjustable Working principle of sequence valve. Flow control devices and its applications. Various flow control valves. Fixed flow control valve Variable flow control valve. 42 Class : 34 18.11.2011 Date : Unit : III Period : 7 LH / TH : LH Topic : Electrical control solenoid valves, relays, Ladder diagram Electrical control valves and its advantages. Various electrical control valves based on applications. Solenoid valves. Relays. Ladder diagram and its applications. 43 Class : 35 20.11.2011 Date : Unit : III Period : 3 LH / TH : TH Topic : Electrical control solenoid valves, relays, Ladder diagram Various electrical control valves based on applications. Ladder diagram and its applications. With Circuits. 44 Class Unit : 36 22.11.2011 Date : : III Period : 3 LH / TH : Topic : Class Test III : Valves Any 3 Questions – 3/2 DCV valve – Pressure Reducing valve – Shuttle valve, check valve and sequence valve – Ladder Diagram. 45 Class Unit : 37 22.11.2011 Date : : III Period : 4 LH / TH : Topic : Class Test III : Valves Any 3 Questions – 3/2 DCV valve – Pressure Reducing valve – Shuttle valve, check valve and sequence valve – Ladder Diagram. 46 Class : 38 25.11.2011 Date : Unit : III Period : 7 LH / TH : LH Topic : Types of accumulators, sizing of accumulators Accumulator. Application of Accumulator. Various types of accumulator. Sizing of accumulator. 47 Class : 39 27.11.2011 Date : Unit : III Period : 3 LH / TH : LH Topic : Accumulators circuits 4 Application circuits of accumulator. 48 Class : 40 29.11.2011 Date : Unit : III Period : 3 LH / TH : TH Topic : Accumulators circuits 4 Application circuits of accumulator. 49 Class : 41 Date : 29.11.2011 Unit : III Period : 4 LH / TH : LH Topic : Intensifier, applications of intensifier, intensifier circuit. Intensifier. Application of Intensifiers. Operating principle of intensifier. 50 Class : 42 01.09.2011 Date : Unit : III Period : 7 LH / TH : TH Topic : Intensifier – applications of intensifier – intensifier circuit. Intensifier – application circuits 51 Class : 43 03.09.2011 Date : Unit : IV Period : 3 LH / TH : LH Topic : Introduction to pneumatics, properties of air Pneumatics. Need for pneumatics. Comparison of hydraulics and pneumatics. Application, advantages and disadvantage. Properties of Air. 52 Class : 44 05.09.2011 Date : Unit : III Period : 3 LH / TH : Topic : Class test IV : Accumulator & Intensifier Any Three Circuits with flow diagram. – Application of accumulator. – Application of Intensifier. 53 Class Unit Topic : 45 05.09.2011 Date : : III Period : 4 LH / TH : : Class test IV : Accumulator & Intensifier Any Three Circuits with flow diagram. – Application of accumulator. – Application of Intensifier. 54 Class : 46 11.09.2011 Date : Unit : IV Period : 7 LH / TH : LH Topic : Compressors Compressor Working principle Types of compressor Application, Advantage, and disadvantage of compressors. 55 Class : 47 10.09.2011 Date : Unit : IV Period : 3 LH / TH : LH Topic : Filter, regulator, lubricator unit Construction and working principle of Filter, Regulator and Lubricator. 56 Class : 48 12.09.2011 Date : Unit : IV Period : 3 LH / TH : LH Topic : Air control valves, quick exhaust valves Air control valves and its application circuits. Quick exhaust valves and its application circuits. 57 Class : 49 12.09.2011 Date : Unit : IV Period : 4 LH / TH : LH Topic : Pneumatic actuators Pneumatic actuators. Various types of the pneumatic actuators. Application of pneumatic actuators. 58 Class : 50 15.09.2011 Date : Unit : IV Period : 7 LH / TH : LH Topic : Fluid power circuit design Various types of fluid power application with circuit designs. 59 Class : 51 17.09.2011 Date : Unit : IV Period : 3 LH / TH : LH Topic : Speed control circuits, synchronizing circuit, penumo hydraulic circuit, sequential circuit Various speed control circuits. synchronizing circuit design, penumo hydraulic circuit, sequential circuit. 60 Class : 52 19.09.2011 Date : Unit : IV Period : 3 LH / TH : LH Topic : Class Test V : Compressor and valves Various types of compressors. Circuits using pneumatic valves 61 Class : 53 19.09.2011 Date : Unit : IV Period : 4 LH / TH : LH Topic : Class Test V : Compressor and valves Various types of compressors. Circuits using pneumatic valves 62 Class : 54 22.09.2011 Date : Unit : IV Period : 7 LH / TH : TH Topic : Speed control circuits, synchronizing circuit, penumo hydraulic circuit, sequential circuit Various speed control circuits. synchronizing circuit design, penumo hydraulic circuit, sequential circuit. 63 Class : 55 24.09.2011 Date : Unit : IV Period : 3 LH / TH : TH Topic : Speed control circuits, synchronizing circuit, penumo hydraulic circuit, sequential circuit Various speed control circuits. synchronizing circuit design, penumo hydraulic circuit, sequential circuit. 64 Class : 56 Date : 26.09.2011 Unit : IV Period : 3 LH / TH : LH Topic : Class Test VI : Fluid power Circuits Any three circuits with flow diagram – Various speed control circuits. – synchronizing circuit design, – penumo hydraulic circuit, – sequential circuit. 65 Class : 57 26.09.2011 Date : Unit : IV Period : 4 LH / TH : LH Topic : Class Test VI : Fluid power Circuits Any three circuits with flow diagram – Various speed control circuits. – synchronizing circuit design, – penumo hydraulic circuit, – sequential circuit. 66 Class : 58 29.09.2011 Date : Unit : IV Period : 7 LH / TH : LH Topic : Design for simple applications using cascade method Cascade method – circuit design procedure and application 67 Class : 59 01.10.2011 Date : Unit : IV Period : 3 LH / TH : LH Topic : Design for simple applications using cascade method Cascade method – circuit design 68 Class : 60 03.10.2011 Date : Unit : V Period : 3 LH / TH : TH Topic : Design for simple applications using cascade method Cascade method – circuit design 69 Class : 61 03.10.2011 Date : Unit : V Period : 4 LH / TH : LH Topic : Servo systems – hydro mechanical servo systems. Application circuit for servo system. Application circuit for hydro mechanical system Application circuit for hydro mechanical servo system. 70 Class : 62 06.10.2011 Date : Unit : V Period : 7 LH / TH : LH Topic : Electro hydraulic servo systems & proportional valves Application of circuits using electro servo system Application circuit using proportional valves. 71 Class : 63 11.10.2011 Date : Unit : V Period : 3 LH / TH : LH Topic : Introduction to fluidic devices Fluidics devices. Application of fluidics Working principle of fluidics Advantages and disadvantage of fluidics. 72 Class : 64 10.10.2011 Date : Unit : V Period : 3 LH / TH : LH Topic : Class Test VII : Cascade Method Cascade circuit design 73 Class : 65 10.10.2011 Date : Unit : IV Period : 4 LH / TH : LH Topic : Class Test VII : Cascade Method Cascade circuit design 74 Class : 66 13.10.2011 Date : Unit : V Period : 7 LH / TH : LH Topic : simple circuits Application circuits using fluidics. 75 Class : 67 15.10.2011 Date : Unit : V Period : 3 LH / TH : TH Topic : simple circuits Application circuits using fluidics. 76 Class : 68 17.10.2011 Date : Unit : V Period : 3 LH / TH : LH Topic : Introduction to electro hydraulic pneumatic logic circuits Logics Logic gates. Electro hydraulic pneumatic logic circuits. 77 Class : 69 17.10.2011 Date : Unit : V Period : 4 LH / TH : LH Topic : Ladder diagrams Ladder Diagram. Components of ladder diagram. Ladder diagram design procedure. Ladder diagram for an application. 78 Class : 70 20.10.2011 Unit : V LH / TH : LH Topic Date : Period : 7 : PLC Basics of PLC PLC application, merits and demerits. Low cost automation using PLC. 79 Class : 71 22.10.2011 Unit : V LH / TH : TH Topic Date : Period : 3 : PLC Low cost automation using PLC circuits. 80 Class : 72 24.10.2011 Date : Unit : V Period : 3 LH / TH : LH Topic : Applications in fluid power control Various application of fluid power control circuits. 81 Class : 73 24.10.2011 Date : Unit : V Period : 4 LH / TH : TH Topic : Applications in fluid power control Various application of fluid power control circuits. 82 Class : 74 27.10.2011 Date : Unit : V Period : 7 LH / TH : LH Topic : Fluid power circuits, failure & troubleshooting Failure and trouble shooting of various fluid power circuits. 83 Class : 75 29.10.2011 Date : Unit : V Period : 3 LH / TH : LH Topic : Class test VIII : PLC Low cost automation. PLC with ladder diagram. 84 Class : 76 31.10.2011 Date : Unit : V Period : 3 LH / TH : LH Topic : Doubt Clarification Session Any Doubt in Unit I, II and III. A Overview of the subject. 85 Class : 77 31.10.2011 Date : Unit : V Period : 4 LH / TH : LH Topic : Doubt Clarification Session Any Doubt in Unit IV and V. A Overview of the subject. 86 Class : 78 03.11.2011 Date : Unit : V Period : 7 LH / TH : LH Topic : Doubt Clarification Session Doubt on any topics. A overview of the subject recap. 87 Class : 79 Date Unit : Period : LH / TH : Topic : Recap Session : A overview of the subject recap. 88 Class : 79 Date Unit : Period : LH / TH : Topic : Recap Session : A overview of the subject recap. 89 Class : 79 Date Unit : Period : LH / TH : Topic : Open Book Test : As mentioned.. 90 Open book test and Recap done till the last day of syllabus completion 91 Thank U All the Best to get Good marks in the Examination. 92