Interface Module x 1
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Verigy V93000 Service Training Module 17: V93000 Digital Cards Channel Cards • Back plane address, data, control bus interface and DIS Interface. Up to 8 digital cards can be installed in each card cage. – Up to 16 digital cards in CTH – Up to 32 digital cards in STH – Up to 64 digital cards in LTH • Each digital card holds: – 1x Interface Module – 1x Relay or FORM Module – 8x Channel modules • Each PS400 card has 64 I/O channels • Each PS800/PS3600/HSM card has 32 I/O channels Supply voltages from DC/DC Power Unit, MCLK from Clock boards, and direct connection to the DPS Pogo Pins. Verigy Restricted Page 2 17 - PinScale Cards PS400 Channel Board to DUT Interface Front Plane Card cage Side DUT Side A B Board A C D Board B (backside) Board C The DUT Interface holds the DUT board in place. The signal path between the DUT and the pin electronics is established through pogo pins and coax cables. Board D (backside) Verigy Restricted Page 3 17 - PinScale Cards PS800/PS3600 Channel Board to DUT Interface DUT Side Front Plane Card Cage Side Board 1, Ch. 1-16 Board 2, Ch. 1-16 • The DUT Interface holds the DUT board in place. The signal path between the DUT and the pin electronics is established through pogo pins and coax cables. Brd 1 Brd 2 Verigy Restricted Page 4 17 - PinScale Cards Channel Card Syntax Verigy is using a 5 digit number to identify a channel Ch 10815 Channel 15 on specific logical I/O board -number range 01 - 16 Logical Pogo Block 108 on the DUT Interface -number range in Small TH or Compact TH with PS400 card 101 - 124 and 225 - 232 301 - 324 and 425 - 432 -number range in Large TH or Small TH with DUT Scale interface 101 - 132 and 201 - 232 301 - 332 and 401 - 432 -number range in Compact TH 101 - 124 and 225 - 232 Note: To locate a logical I/O board location, one must use the pogo mapping file to cross reference the logical pogo block location to the card slot location. Verigy Restricted Page 5 17 - PinScale Cards Model File GLOBAL testhead = TH_8CC # TH_2CC | TH_4CC | TH_8CC dut_interface = SOC # F330 | SOC | EXHIBITION hpib_interface = vxi11/192.168.0.100/gpib0 # hpib | vxi11/192.168.0.100/gpib0 timing_bundle = w256-d8-r8 # gigamem = 5 # xpressdata = ON # multisite = ON IOCHANNEL # Pin Scale System Unified Memory Mode (recommended if no backward compatibility with SD is needed) # 10101-10216:HW = PS800, speed = 800 Mbps, smem = 64M, diff, ppTIA # 10301-10416:HW = PS3600, speed = 3600 Mbps, smem = 64M, diff, ppTIA # 10901-11216:HW = PS400, speed = 400 Mbps, smem = 56M, ppTIA # Pin Scale System Compatible Memory Mode (for backward compatibility with SD testers) # 10101-10216:HW = PS800, speed = 800 Mbps, smem = 2M, vmem = 54M, diff, ppTIA # 10301-10416:HW = PS3600, speed = 3600 Mbps, smem = 2M, vmem = 54M, diff, ppTIA # 10901-11216:HW = PS400, speed = 400 Mbps, smem = 2M, vmem = 47M, ppTIA ANALOGBOARD # ... Verigy Restricted Page 6 17 - PinScale Cards PS400 Channel Assignment • Channel assignment is printed on metal cover • One logical board consists of 16 channels, located on two channel modules • Each logical board is connected to 1 pogo block Logical Board C Logical Board A Logical Board B Logical Board D Verigy Restricted Page 7 17 - PinScale Cards Channels 01-04 Channels 09-12 Channels 01-04 Channels 09-12 Channels 13-16 Channels 05-08 Channels 13-16 Channels 05-08 PS800/PS3600 Channel Assignment 01 01 02 02 02 02 01 01 Logical Logical Board 1 Board 2 Logical Logical Board 2 Board 1 Example: If the card location is 1st digital card slot in group1, Logical board 1 connects to 101 pogo block. Logical board 2 connects to 102 pogo block. Channel assignment is printed on metal cover Verigy Restricted Page 8 17 - PinScale Cards PS400 Pogo Cable D Identifying the installation location: Label “A” for 101, 105, 109 . . . ) C B Label “B” for 102, 106, 110. . . . ) Label “C” for 103, 107, 111. . . . ) A Label “D” for 104, 108, 112. . . . ) Pin Scale 400 Pogo Cable E8012- 61601 Verigy Restricted Page 9 17 - PinScale Cards PS800/PS3600 Pogo Cables A Identifying the installation location: Label “A” for odd-numbered logical boards. (101, 103, 105 . . . . ) Pin Scale 800 Pogo Cable: E7945P (Replacement part: E7945-68575) B Label “B” for even-numbered logical boards. (102, 104, 106 . . . . ) A Pogo Cable: E8010P for other cards (Replacement part: E8010-68575) B Verigy Restricted Page 10 17 - PinScale Cards Pogo Cable Filling Legacy compatible Up to 384 pins (4CC) / 768 pins (8CC) Filling for Pin Scale/HSM systems More than 384 pins (4CC) / 768 pins (8CC) Each Pin Scale/HSM pogo cable has two pogo connectors Verigy Restricted Page 11 17 - PinScale Cards Pogo Pin Assignment 01 02 03 : : : : 17 a b 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Pin Scale 400 / 800 a b Pin01 DGND DGND Pin02 Pin03 DGND DGND Pin04 Pin05 DGND DGND Pin06 Pin07 DGND DGND Pin08 Pin09 DGND DGND Pin10 Pin11 DGND DGND Pin12 Pin13 DGND DGND Pin14 Pin15 DGND DGND Pin16 Orientation Marker 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 a DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND Pin Scale 3600 b Pin01 Pin02 Pin03 Pin04 Pin05 Pin06 Pin07 Pin08 Pin09 Pin10 Pin11 Pin12 Pin13 Pin14 Pin15 Pin16 c DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND a b c a b c 01 02 03 : : : : 17 Orientation Marker Verigy Restricted Page 12 17 - PinScale Cards PS400 Overview Interface Module x 1 Product Number: E8012A: Pin Scale 400 Card E8012P: Pogo Assembly Function Summary: • 64 x digital I/O Backplane I/F DCLK Distribution 8-Channel Module x 8 Test Processor Memory Pin PMU AC/PPMU Switch DCL (Driver-Receiver IC for Drv/Cmp/Load) • 400Mbps data rate • up to 56 MV per channel • 64 x PPMU • 4 x Board ADC Relay Module x 1 64 DC Relays 9 Central Relays MCLK Distribution Frontplane I/F 4 x Board ADC Verigy Restricted Page 13 17 - PinScale Cards PS800 Overview Interface Module x 1 Product Number: E7945A: Pin Scale 800 Card E7945P: Pogo Assembly Function Summary: – 32 x digital I/O – 800Mbps data rate – 54MV per channel – 2M sequencer memory – 32 x PinPMU – 2 x Board ADC Backplane I/F DCLK Distribution 2 x Board ADC 4-Channel Module x 8 Test Processor Memory Pin PMU DRIC (Driver-Receiver IC for Drv/Cmp/Load) Relay Module x 1 AC/DC/PPMU Relay Central Relay MCLK Distribution Frontplane I/F Verigy Restricted Page 14 17 - PinScale Cards PS3600/HSM Digital Card Overview Interface Module x 1 Backplane I/F DCLK Distribution 2 x Board ADC Product Number: E8010A: Pin Scale 3600 Card E8610A/E8620A: HSM Cards 4-Channel Module x 8 Test Processor Memory Pin PMU DRIC (Driver-Receiver IC for Drv/Cmp/Load) AC/DC/PPMU Relay E8010P: Pogo Assembly Function Summary: – 32 x digital I/O – 3600Mbps data rate – 54MV per channel – 2M sequencer memory Relay (Form) Module x 1 – 32 x PinPMU – 2 x Board ADC Board-cable Assembly x 1 Central Relay MCLK Distribution Frontplane I/F Verigy Restricted Page 15 17 - PinScale Cards PS400 Functional Block Diagram Data/Clock Control FPGA with Interface State Machine HPPMU I/F 4 x Board ADC Diag MUX 8-Channel Module Pin PMU AC/PPMU Switch x8 MCLK Distribution DC/Central Relay Clock Distribution Interface Module FPGA 8 x 8-Channel Module Frontplane Interface Backplane Interface Clock: Module 7, Data: Module 6 DUT Interface Clock: Module 2, Data: Module 3 Relay Module Verigy Restricted Page 16 17 - PinScale Cards PS800 - Functional Block Diagram Data Path Interface State Machine To Board ADC & I/F State Machine 4-Channel Module Pin PMU MCLK Distribution x8 AC/DC/PMU/Central Relay Clock Distribution Interface Module HPPMU I/F Board ADC MUX Diag MUX 8 x 4-Channel Module DUT Interface Backplane Interface 2 x Board ADC Frontplane Interface Data/Clock Control Relay Module Verigy Restricted Page 17 17 - PinScale Cards PS3600/HSM - Functional Block Diagram Data Path Interface State Machine To Board ADC & I/F State Machine 4-Channel Module Pin PMU AC/DC/PPMU Rly HPPMU I/F Board ADC MUX Diag MUX MCLK Distribution x8 Central Relay Clock Distribution Interface Module (Board-signal cable) 8 x 4-Channel Module DUT Interface Backplane Interface 2 x Board ADC Frontplane Interface Data/Clock Control Relay Module Verigy Restricted Page 18 17 - PinScale Cards PS400 Power Routing Power Control Voltage Regulator – 6 V (Modules 1,3,8) – 6 V (5 modules) DCL LevGen PMU IC Backplane 12 V DC/DC DC/DC 2.5 V DC/DC 1.2 V NOTE: Monitored temperature uses temp sensor on Interface module. Control Board 1.8 V Interface State Machine 10 V -10V,12 V 20V 2.5V Noise Filter DDR2 Test Processor Voltage Regulator 2.5V DC/DC 1.2V DC/DC 14 V 6.5 V 3.3 V – 12 V 6.5V 6.5V DC/DC Control Over Current/Voltage Control Temp. Frontplane 5V -12 V Power Ctrl Bd Temp. Interface Module 8 x 8 -Channel Module Relay Module Verigy Restricted Page 19 17 - PinScale Cards PS800 – Power Routing Power Control 12 V Backplane 12 V DC/DC DC/DC DC/DC 5V DC/DC NOTE: Monitored temperature uses temp sensor on Interface module. Control Board DRIC Voltage Regulator Interface State Machine 2.5 V Voltage Regulator Noise Filter RDRAM 1.8 V Termination 1.8 V Test Processor I/O 3.3 V –6V 10 V 1.8 V 14 V 8V 6.5 V – 12 V DC/DC Frontplane 5V 12 V DC/DC Control Over Current/Voltage Control Temp. Power Ctrl Bd Temp. Interface Module 8 x 4-Channel Module Relay Module Verigy Restricted Page 20 17 - PinScale Cards PS3600/HSM – Power Routing Power Control 12 V Backplane 12 V Voltage Regulator DC/DC DC/DC DC/DC 5V DC/DC NOTE: Monitored temperature uses temp sensor on Interface module. Control Board Interface State Machine Temp. Interface Module –6V (6 modules) DRIC –6V (2 modules) 8V 2.5 V 1.8 V 1.8 V 3.3 V RDRAM 14 V 8V 6.5 V – 12 V Noise Filter Termination Test Processor I/O Voltage Regulator 1.8 V DC/DC DC/DC Control Over Current/Voltage Control Temp. Frontplane 5V 12 V Power Ctrl Bd Temp. 8 x 4-Channel Module Relay Module Verigy Restricted Page 21 17 - PinScale Cards PS400 Components and Function Test Processor DDR2 Memory • • 56 MV/channel 3 GV/card for scan Level Gen - PMU IC • Reference V/I generator • Pin PMU • AC and PPMU Switch Cover Side • • • • • • Sequencer Edge Generator Data Formatter Data Comparator Error Map Generator DAC for Level Generator and Active Load DCL • Driver • Comparator • Active load Connector Side Verigy Restricted Page 22 17 - PinScale Cards PS800 Components and Function RDRAM • 54MV/channel • 1728MV/board for scan • 2M sequence/channel Level Generator • Reference V/I generator Driver-Receiver IC • Driver • Comparator (Dual-Level and Differential) • Active load Test Processor • • • • • • Sequencer Edge Generator Data Formatter Data Comparator Error Map Generator DAC for Level Generator and Active Load Pin PMU Cover Side Connector Side Verigy Restricted Page 23 17 - PinScale Cards PS3600/HSM Components and Function Test Processor RDRAM • 54MV/channel • 1728MV/board for scan • 2M sequence/channel • Sequencer • Edge Generator • Data Formatter • Data Comparator • Error Map Generator • DAC for Level Generator and Active Load Level Generator Driver-Receiver IC • Reference V/I generator • Driver (Standard, Fast) • Comparator (Dual-Level, High Speed, Differential) • Active load Board-cable Connector AC Relay (50) Pin PMU Inductor Cover Side DC/PPMU Relay Connector Side Verigy Restricted Page 24 17 - PinScale Cards PS400 Interface Module Components Backplane Transceivers Configuration Controller (CPLD) DC/DC Converters Temperature Sensor DCLK Distribution (for data flow synchronization) Backplane Transceivers Interface Module FPGA Flash Memory for FPGA configurations Status Indicator LED (7x Green LED & 3x Red LED) Verigy Restricted Page 25 17 - PinScale Cards PS800 Interface Module Components Backplane Drivers (Backplane Transceiver Logic) BTL exists both side of the module Temperature Sensor DC/DC Converter DCLK Distribution (for data flow synchronization) Distribute DCLK (20MHz) from control board to channel module. Interface State Machine (2xEPLD) Controller for interfacing and information flow between channel module and control board. 2 x Board ADC (2x 16bit ADC + Analog MUX) For PPMU Monitor, Cal/diag measurement. Powered by 12V/±5V from clock board. Status Indicator LED (2x Green LED & 1x Red LED) fiber-link/power failure Verigy Restricted Page 26 17 - PinScale Cards PS3600/HSM Interface Module Components Backplane Drivers (Backplane Transceiver Logic) BTL exists both side of the module Temperature Sensor DC/DC Converter DCLK Distribution (for data flow synchronization) Distribute DCLK (20MHz) from control board to channel module. Interface State Machine (EPLD) 2 x Board ADC (2x 16bit ADC + Analog MUX) Controller for interfacing and information flow between channel module and control board. For PPMU Monitor, Cal/diag measurement. Powered by 12V/±5V from clock board. Status Indicator LED (3x Green LED & 1x Red LED) fiber-link/power failure Verigy Restricted Page 27 17 - PinScale Cards Interface Module Power Status LEDs PS400 Fiber Link and Power Status Information 1) RDY Fiber link connection and power status OK 2) FLT/ALM Fiber link not connected or power failure FPGA Status Information (per FPGA) Relay Module FPGA 1 2 3 4 5 6 Interface Module FPGA 3) ERR FPGA configuration error 4) LOAD Configuration of FPGA in progress 5) SAFE Factory FPGA configuration loaded 6) USER FPGA configuration completed Verigy Restricted Page 28 17 - PinScale Cards Interface Module Power Status LED’s PS800 PS3600/HSM 1) Red 1 2 3 4 Fiber link is not connected or power failure 1) Red 1 5 2 4 3 Fiber link is not connected or power failure 2) Green Fiber link connection and power status OK 2) Green Fiber link connection and power status OK 3) Orange Test register (for internal use) 3) Orange Test register (for internal use) 4) Yellow 4) Yellow Data Handshake (flashing @ data transfer) 5) Green Configuration of FPGA in progress Data Handshake (flashing @ data transfer) Verigy Restricted Page 29 17 - PinScale Cards PS400 Board ADC Four 16-bit ADCs on the relay module for the purposes of: Logical Board A Channel 1 : Channel 16 • PPMU value measurement • Diagnostic (temperature, supply voltages) • Calibration Mux Logical Board B Channel 1 : Channel 16 Mux Logical Board C Channel 1 : Channel 16 The Board ADCs are powered by 12V/± 5V from the Clock Board Interface Module Board ADC B Board ADC C Mux Logical Board D Result Board ADC A Board ADC D Channel 1 : Channel 16 Mux Channel Module Relay Module Verigy Restricted Page 30 17 - PinScale Cards PS800/PS3600 Board ADC Two 16-bit ADCs on the interface module for the purposes of: • PPMU value measurement • Diagnostic (temperature, supply voltages) Result • Calibration Logical Board 1 Board ADC Board ADCA A Board ADC is powered by 12V/± 5V from the Clock Board Logical Board 2 Board ADC B NOTE: Signal traces from Analog MUX to Board ADC: • Pin Scale 800: Channel module for logical Board 2, channel 01-04 • Pin Scale 3600/HSM: Channel module for logical Board 1, channel 05-08 Channel 1 : : Channel 16 Interface Module Channel 1 : : Channel 16 Channel Module Analog MUX Analog MUX Relay Module This is helpful troubleshooting information if PMU value measurement fails. Verigy Restricted Page 31 17 - PinScale Cards PS400 Relay Module Components Analog Multiplexer PPMU monitor/Diagnostics/Calibration signals to board ADC Relay Drivers 4 Board ADCs Relay Module FPGA MCLK Distribution Temperature Sensor Linear Regulators, DC/DC Converters DC Relays One channel connects to each relay Central Relays 9 relays for DC rail/GND-sense/Board ADC path Verigy Restricted Page 32 17 - PinScale Cards PS800 Relay Module Components MCLK Distribution Distribute MCLK (from clock board) to all channel modules. Relay Driver Analog Multiplexer PPMU monitor/Diagnostics/Calibration signals to board ADC on I/F module Filter for PinPMU power supply Temperature Sensor Linear Regulators, DC/DC Converter AC(50)/PMU/DC Relay One channel connects to each relay Central Relay 8 relays for DC rail/GND-sense/Board ADC path Verigy Restricted Page 33 17 - PinScale Cards PS3600/HSM Relay Module Components Temperature Sensor MCLK Distribution Distribute MCLK (from clock board) to all channel modules. Analog Multiplexer PPMU monitor/Diagnostics/Calibration signals to board ADC on I/F module Filter for PinPMU power supply Linear Regulators, DC/DC Converter Central Relay 7 relays for DC rail/GND-sense/Board ADC path Verigy Restricted Page 34 17 - PinScale Cards PS800 Repair Module Exchange (1) • ... Ensure You‘re ESD Protected! • Wear ESD shoes • Wear ESD coat • Wear ESD Wrist Strap 1. Remove channel module Extractor Tool: E7945-44120 Gap Fillers are included within: • Channel module • Interface/Relay module 2. Scrape off gap filler using the flat end of the extractor tool 3. When assembling modules, always use new gap filler Verigy Restricted Page 35 17 - PinScale Cards PS800 Repair Module Exchange (2) • ... Ensure You‘re ESD Protected! • Wear ESD shoes • Wear ESD coat • Wear ESD Wrist Strap Case 1: One channel module to be exchanged Clean heat conductors with an ESD-safe brush Part Number: 5041-6209 Make sure to remove any metal filings around the holes in the heat sink! Use a powerful magnifying glass or a microscope to detect very small filings. They can cause short circuits on the board and damage the test system. 0.3 mm Verigy Restricted Page 36 17 - PinScale Cards PS800 Repair Module Exchange (3) Case 2: All channel modules have to be removed due to the need to exchange Relay Module or Interface Module. 1. • ... Ensure You‘re ESD Protected! • Wear ESD shoes • Wear ESD coat • Wear ESD Wrist Strap Replace both heat conductors on the heat sink Heat conductors: E7945-00207 (Small – relay module side) E7945-00204 (Large – interface module side) 2. Exchange relay module and heat conductor: Heat conductor Important for the repair Heat conductors fulfill the role of electric isolation. It is absolutely mandatory to renew the heat conductors during the repair. Missing heat conductors may cause all eight modules to become damaged. 3. Exchange interface module and heat conductor: Heat conductor Verigy Restricted Page 37 17 - PinScale Cards PS3600/HSM Repair Module Exchange (1) 1. Remove screws and channel module cover, then remove connector. • ... Ensure You‘re ESD Protected! • Wear ESD shoes • Wear ESD coat • Wear ESD Wrist Strap 2. Remove screws. Disconnect channel module using the extractor tool. Extractor Tool: E7945-44120 3. Remove channel module: Lift module with one hand. Slide module out by pushing the golden RF-connector with the other hand. Do not move the modules sideways to avoid damage to the relays. Verigy Restricted Page 38 17 - PinScale Cards PS3600/HSM Repair Module Exchange (2) • ... Ensure You‘re ESD Protected! • Wear ESD shoes • Wear ESD coat • Wear ESD Wrist Strap 4. Scrape gap filler using the flat end of the extractor tool. When assembling modules use new gap filler Gap Filler Spare Part E7945-88586 (Small – Driver-Receiver) E8010-88586 (Large – Test Processor) Take care that no pins are bent on the channel module or interface module. Verigy Restricted Page 39 17 - PinScale Cards PS3600/HSM Repair Module Exchange (3) 5. Replace heat conductors if all channel modules need to be removed. • ... Ensure You‘re ESD Protected! • Wear ESD shoes • Wear ESD coat • Wear ESD Wrist Strap Heat conductors: E8010-00207 (relay module side) E8010-00204 (interface module side) 6. Exchange relay module and heat conductor: Important for the repair Heat conductors fulfill the role of electric isolation. It is absolutely mandatory to renew the heat conductors during the repair. Missing heat conductors may cause all eight modules to become damaged. Heat conductor: E8010-00203 7. Exchange interface module and heat conductor: Heat conductor: E8010-00201 Verigy Restricted Page 40 17 - PinScale Cards PS3600/HSM Repair Module Exchange (4) • ... Ensure You‘re ESD Protected! • Wear ESD shoes • Wear ESD coat • Wear ESD Wrist Strap 8. Assemble board cable and relay module 9. Sort cables front side: X1 X2 X3 X4 back side: Y1 Y2 Y3 Y4 Verigy Restricted Page 41 17 - PinScale Cards Torque Specs 1. Align module connectors properly during assembly 2. 3. Insert screws in the given order, finger-tight first. Torque screws down to 0.8 Nm in the given order. Use Torque wrench: 8710-2477, T8 bit: 8710-2489 PS800 • ... Ensure You‘re ESD Protected! • Wear ESD shoes • Wear ESD coat • Wear ESD Wrist Strap PS3600 Hand tight 3 1 2 4 Hand tight 4 2 1 3 0.8 Nm 7 5 6 8 0.8 Nm 8 6 5 7 Verigy Restricted Page 42 17 - PinScale Cards Module Exchange – Ground Checking The display must show more than 100kOhm Measuring point: DCCOM (-) on the interface board Measuring point: metal cover of the channel board Verigy Restricted Page 43 17 - PinScale Cards PinScale HX CPA x2 – Channel Pair Assembly FPIB – Frontplane Interface Board BIB – Backplane Interface Board Clock Module Key Characteristics: Data rate of 6.4 Gbps, 8 Gbps or 12.8 Gbps [6.4 Gbs standard] – 4 differential channels – Pattern and Loopback modes [license dependant] – Jitter and skew injection – Verigy Restricted Page 44 17 - PinScale Cards Installation Requirements Slot 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CC x DC/DC DC/DC DC/DC DC/DC DPS HXA PS3600 HXA PS3600 HXA PS3600 HXA PS3600 Clock • PinScale 3600 and HXA are compatible and can use the same DC-DC resource • HXA assemblies require power to be supplied by p/n E8001-6x514 DC/DC assemblies ( 6x515 or -6x513 P/N DC/DC’s are NOT to be used for HXA) • Autotransformer E8005A may be required if filling scheme exceeds 42 digital cards of any type i.e >36kVA. Note this may also require change to primary voltage requirements for site [Reference Pre-Site Manual] • SmarTest SW 5.4.1 or later (5.4.2 recommended) Verigy Restricted Page 45 17 - PinScale Cards HXA Block Diagram Tester REFCLK DRVEN RCV_0 RCV_1 RCV_2 RCV_3 REFCLK Pin Scale 3600 channels DUT Board HD1+ 2:1/4:1 Mux Drv Rx HD1– Jitter injection DLL Clock Synthesizer Retiming unit Loopback DRV_0 DRV_1 DRV_2 DRV_3 Pins DC Bypass Jitter Modulation Driver DUT DC Bypass HR1+ 1:2/1:4 Demux Fine Delay DLL Clock Synthesizer Retiming unit Channel Pair Assembly 1 Tx Comp HR1– TRD Delay Tracking Control Unit Receiver TRKIN TRKOUT DC Bypass Mode Mux x4 Mode Loopback Mode Verigy Restricted Page 46 17 - PinScale Cards Pogo Block Allocation 8 Slot Numbers 7 6 5 4 3 2 Slot for HXA card (e.g. Group 1, slot 2). Slot for Pin Scale card (e.g. Group 1, slot 3). S2 (n) HXA card pogo cable S2 (n-1) Card cage Pogo Block 1 304 104 303 103 302 102 301 101 HXA card Low Speed Pogo Block (e.g. block 302 HXA card High Speed Pogo Block (e.g. block 301 308 108 307 107 306 106 305 105 Pin Scale Pogo Blocks (e.g. blocks 103, 104) Verigy Restricted Page 47 17 - PinScale Cards Pogo Block Assignment High Speed Extension Card (800M to 10G+) 93K Card Cage DUT Board ) ) DUT Low Speed High Speed 1 LD1[0] Lane 1 Driver 0 2 LR1[0] Lane 1 Receive 0 13 LD1[2] Lane 1 Driver 2 4 LR1[2] Lane 1 Receive 2* 5 LD2[0] Lane 2 Driver 0 6 LR2[0] Lane 2 Receive 0 7 LD2[2] Lane 2 Driver 2 8 LR2[2] Lane 2 Receive 2* PIN Lane 1 Driver + HD1+ 1 Lane 1 Receive + HR1+ 2 Lane 1 Driver – HD1– 13 Lane 1 Receive – HR1– 4 Lane 2 Driver + HD2+ 5 Lane 2 Receive + HR2+ 6 Lane 2 Driver – HD2– 7 Lane 2 Receive – Lane 1 Driver 1 HR2– 8 LD1[1] 9 9 REFCLKD1 Lane 1 MUX Ref. Clock 10 REFCLKR1 Lane 1 DEMUX Ref. Clock Lane 1 Receive 1 LR1[1] 10 11 REFCLKD2 Lane 2 MUX Ref. Clock Lane 1 Driver 3 LD1[3] 11 12 REFCLKR2 Lane 2 DEMUX Ref. Clock Lane 1 Receive 3 LR1[3] 12 13 LD1LEVSEL Lane 1 Level Select Lane 2 Driver 1 LD2[1] 13 14 LD2LEVSEL Lane 2 Level Select Lane 2 Receive 1 LR2[1] 14 15 TRKIN Timing Tracking In Lane 2 Driver 3 LD2[3] 15 16 TRKOUT Timing Tracking Out Lane 2 Receive 3 LR2[3] 16 17 MODIN Mod. Source In MODOUT 17 Mod. Source Out High Speed I/O Data ) Control Signals PinScale 3600 (200M to 3600M) PIN High Speed Pogo Block Pin Scale Data 4X Pogo Pins Pin Scale Data 2X Low Speed Pogo Block * Pins used for outputting common mode evaluation signal Verigy Restricted Page 48 17 - PinScale Cards Model File ANALOGBOARD section The HXA card is specified in the ANALOGBOARD section of the model file. The HXA card setups are licensed and hence specified on a per board level. ANALOGBOARD 301: type = HXA, speed = 12.8 Gbps, loopback, pattern, tracking Set tracking mode enabled Set pattern mode enabled Set loopback mode enabled Set the speed (correct values need to be defined) 8 7 6 5 4 3 2 Slot Numbers 1 Set the board type The logical board address for the HXA board you are defining (lowest S2 pogo block number corresponding to the HXA board slot) Pin Scale S2 S1 S2S1 HXA card S2S1 S2 S1 304 104 303103 302102 301101 Pogo Blocks High Speed pogo block (n-1) Verigy Restricted Page 49 17 - PinScale Cards Pin Scale HX-Model File Example IOCHANNEL 10101-11816:HW = PS3600, speed = 1800Mbps, smem = 2M, vmem = 14M, tim = w256-d8-r8, diff 20101-21616:HW = PS3600, speed = 3600Mbps, smem = 2M, vmem = 14M, tim = w256-d8-r8, diff 23101-23216:HW = PS3600, speed = 1800Mbps, smem = 2M, vmem = 14M, tim = w256-d8-r8, diff # group 6: 409: type = HXA, speed=12800Mbps, loopback, pattern 411: type = HXA, speed=12800Mbps, loopback, pattern 413: type = HXA, speed=12800Mbps, loopback, pattern 415: type = HXA, speed=12800Mbps, loopback, pattern # group 8: 429: type = HXA, speed=12800Mbps, loopback, pattern Verigy Restricted Page 50 17 - PinScale Cards Model File BOARDCONF section This section is only required for specifying non standard routing, The routing can be specified on a per module (CPA) level, since the routing can be specified differently for each module. BOARDCONF 3011: type = HXA, muxd=10301/10302/10303/10304, clkd=10305, termd=10306, muxr=10307/10308/10309/10310, clkr=10311 3012: type = HXA, muxd=10312/10313/10314/10315, clkd=10316, termd=10401, muxr=10402/10403/10404/10405, clkr=10406 Specifies the Pin Scale channel used for the receiver clock Specifies the Pin Scale mux channels for the HXA board receiver (0-4 channels)(LR rcvr inputs) Specifies the Pin Scale channel used for "Drive Enable“ (level select) Specifies the Pin Scale channel used for the driver clock Specifies the Pin Scale mux channels for the HXA board driver (0-4 channels)(LD drivers inputs) The fourth digit specifies the Channel Pair Assembly (module) number of the HXA board (1= lane 1, 2=lane 2) The first three digits specify the logical board address for the HXA board you are defining (lowest S2 pogo block number corresponding to the HXA board slot). 8 1 7 6 5 Pin Scale S2 S1 S2S1 4 3 2 Slot Numbers HXA card S2S1 S2 S1 304 104 303103 302102 301101 Pogo Blocks High Speed pogo block (n-1) Pin Scale HX-Model File Example (continued) # Group 6: # Board ID: HS-Pogo(sw)HS-Pogo(hw)LS-Pogo(sw) LS-Pogo(hw) Max. Mux # 409 409 same 410 same 4 # 411 411 same 412 same 4 # 413 413 same 414 same 4 # 415 415 same 416 same 4 4091: type = HXA, muxd=21001/20909/21003/20911, clkd=21009, termd=21013, muxr=21002/20910/21004/20912, clkr=21010 4092: type = HXA, muxd=21005/20913/21007/20915, clkd=21011, termd=21014, muxr=21006/20914/21008/20916, clkr=21012 4111: type = HXA, muxd=21201/21109/21203/21111, clkd=21209, termd=21213, muxr=21202/21110/21204/21112, clkr=21210 4112: type = HXA, muxd=21205/21113/21207/21115, clkd=21211, termd=21214, muxr=21206/21114/21208/21116, clkr=21212 4131: type = HXA, muxd=21401/21309/21403/21311, clkd=21409, termd=21413, muxr=21402/21310/21404/21312, clkr=21410 4132: type = HXA, muxd=21405/21313/21407/21315, clkd=21411, termd=21414, muxr=21406/21314/21408/21316, clkr=21412 4151: type = HXA, muxd=21601/21509/21603/21511, clkd=21609, termd=21613, muxr=21602/21510/21604/21512, clkr=21610 4152: type = HXA, muxd=21605/21513/21607/21515, clkd=21611, termd=21614, muxr=21606/21514/21608/21516, clkr=21612 Verigy Restricted # Group 8: # Board ID: HS-Pogo(sw)HS-Pogo(hw)LS-Pogo(sw) LS-Pogo(hw) Max. Mux # 429 429 same 430 same 4 Page 52 17 - PinScale Cards Diagnostic and Calibration Prerequsites IMPORTANT: All associated PinScale 3600 hardware MUST be passing Diagnostics BEFORE the HEXT test is run. – If not, repair the PS3600 hardware first! In addition to selecting any HXA boards that you wish to test; You MUST also select ALL associated PinScale 3600 boards. – To be safe: Select ALL PS3600 boards in cardcages where you have ANY HXA boards selected. Diagnostic – HEXT test E7996C Calibration – Calibration of the HXA is included when full system calibration is performed Standard Configuration P/N E7997-66607 NOTE: Custom configurations require a custom Diag/Cal board Verigy Restricted Page 53 17 - PinScale Cards Trouble Shooting Possible causes for HXA diagnostic failures: – – – – Bad Pogo Block on PS or HXA Bad HXA board Bad Pin Scale board Defective HXA diagnostic / calibration board Troubleshooting Recommendations: – – – – – – Repeat diagnostic tests to verify if solid Visual inspection of pogo blocks i.e. HXA and associated Pin Scale channels Swap of HXA with known good position Swap of Pin Scale board Digital Diagnostics (FRU repair level) HXA Diagnostics (Whole board replacement) Note: Experience has shown that reseating HXA boards can clear up some failures Verigy Restricted Page 54 17 - PinScale Cards Trouble Shooting Decoding of di_log_file.xxxx Identifying Suspect Failing Boards Example di_log_file failure [HEXT header] T HEXT (DIG):Corretto Diag test (100.00ns) In 6 corretto board(s), the following 12 corretto CPA(s) were detected: Crd S M D0 D1 D2 D3 R0 R1 R2 R3 DCLK RCLK DRVEN _________________________________________________________________________ 325 1 4 12701 12703 12901 12903 12702 12704 12902 12904 12709 12710 12713 325 2 4 12705 12707 12905 12907 12706 12708 12906 12908 12711 12712 12714 327 1 4 12801 12803 13001 13003 12802 12804 13002 13004 12809 12810 12813 327 2 4 12805 12807 13005 13007 12806 12808 13006 13008 12811 12812 12814 401 1 4 20301 20303 20501 20503 20302 20304 20502 20504 20309 20310 20313 401 2 4 20305 20307 20505 20507 20306 20308 20506 20508 20311 20312 20314 403 1 4 20401 20403 20601 20603 20402 20404 20602 20604 20409 20410 20413 403 2 4 20405 20407 20605 20607 20406 20408 20606 20608 20411 20412 20414 405 1 4 20701 20703 20509 20511 20702 20704 20510 20512 20709 20710 20713 405 2 4 20705 20707 20513 20515 20706 20708 20514 20516 20711 20712 20714 407 1 4 20801 20803 20609 20611 20802 20804 20610 20612 20809 20810 20813 407 2 4 20805 20807 20613 20615 20806 20808 20614 20616 20811 20812 20814 Verigy Restricted Page 55 17 - PinScale Cards Trouble Shooting Decoding of di_log_file.xxxx (Continued) Identifying Suspect Failing Boards Example di_log_file failure: VERIFY DATA-IN RELAIS T HEXT Error: CHAN 12701: [D0] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -15883 uA, 147.1% : *** # Data-In T HEXT Error: CHAN 12703: [D1] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -21077 uA, 276.9% : *** # Data-In T HEXT Error: CHAN 12709: [DCLK] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -22321 uA, 308.0% : *** # Data-In T HEXT Error: CHAN 12901: [D2] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -5722 uA, 106.9% : *** # Data-In T HEXT Error: CHAN 12701: [D0] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -15883 uA, 147.1% : *** # Data-In Diag Test HEXT PS3600 In Use Signal Pin HXA HXA 325 Board Lane 1 Failed Measurement Verigy Restricted Page 56 17 - PinScale Cards Trouble Shooting Decoding of di_log_file.xxxx (Continued) Identifying Suspect Failing Boards Example di_log_file failure: Clockmodule failure pattern T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS17/08: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC17/08: F_exp = 6.800 GHz, [6.780 ... 6.820 GHz] : F_meas = 0.000 GHz, 34000.4% : *** # Embedded diag T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS32/15: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC32/15: F_exp = 6.827 GHz, [6.807 ... 6.847 GHz] : F_meas = 0.000 GHz, 34135.4% : *** # Embedded diag T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS09/04: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC09/04: F_exp = 7.200 GHz, [7.180 ... 7.220 GHz] : F_meas = 0.000 GHz, 36000.5% : *** # Embedded diag T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS16/07: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC16/07: F_exp = 7.314 GHz, [7.294 ... 7.334 GHz] : F_meas = 0.000 GHz, 36570.5% : *** # Embedded diag T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS19/08: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC19/08: F_exp = 7.600 GHz, [7.580 ... 7.620 GHz] : F_meas = 0.000 GHz, 38000.5% : *** # Embedded diag T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS32/13: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC32/13: F_exp = 7.877 GHz, [7.857 ... 7.897 GHz] : F_meas = 0.000 GHz, 39384.5% : *** # Embedded diag T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS05/02: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag Diag Test HEXT PS3600 In Use Affected HXA board Failed Diag Step Failed Measurement Verigy Restricted Page 57 17 - PinScale Cards Spare Parts E7996-68511 HXA Replacement Board Assembly E7996-69511 HXA Exchange Board Assembly E7996-61602 HXA Pogo Cable E7997-66607 HXA Calibration / Diagnostic board Verigy Restricted Page 58 17 - PinScale Cards DC Scale Cards – DPS32 & VI32 Interface Module x8 Channel Modules DPS Relay Module DPS32 VI32 32 32 Max V/I per channel (per board) 7V/1.5A (7V/48A) 25V/0.5A (25V/16A) Spurious Noise DC–1MHz (*1) – 60 dBm – 60 dBm Yes Yes Number of Channels IDDQ Measurements Verigy Restricted Page 59 17 - PinScale Cards Pogo Assignment PS 1 GS 1 PS 3 GS 3 PS 5 GS 5 PS 7 GS 7 PS 9 GS 9 PS 11 GS 11 PS 13 GS 13 PS 15 GS 15 W W G 1 P 2 G 3 P 4 G 5 P 6 G 7 P 8 G 9 P 10 G 11 P 12 G 13 P 14 G 15 P 16 XX P 1 G 2 P 3 G 4 P 5 G 6 P 7 G8 P 9 G 10 P 11 G 12 P 13 G 14 P 15 G 16 YY GS 2 PS 2 GS 4 PS 4 GS 6 PS 6 GS 8 PS 8 GS 10 PS 10 GS 12 PS 12 GS 14 PS 14 GS 16 PS 16 ZZ PS 1 GS 1 PS 3 GS 3 PS 5 GS 5 PS 7 GS 7 PS 9 GS 9 PS 11 GS 11 PS 13 GS 13 PS 15 GS 15 W W G 1 P 2 G 3 P 4 G 5 P 6 G 7 P 8 G 9 P 10 G 11 P 12 G 13 P 14 G 15 P 16 XX P 1 G 2 P 3 G 4 P 5 G 6 P 7 G8 P 9 G 10 P 11 G 12 P 13 G 14 P 15 G 16 YY GS 2 PS 2 GS 4 PS 4 GS 6 PS 6 GS 8 PS 8 GS 10 PS 10 GS 12 PS 12 GS 14 PS 14 GS 16 PS 16 ZZ to DUT Channel ChannelSlot SlotDPS DPS pogo pogopin pinassignment assignment 22x16 x16channel channelpogo pogoblocks blocks Pn - Power line DPS ch. n - Power line DPS GnPn- Gound line DPS ch.ch. n n Gn- Power - Gound line DPS DPS ch. ch. n n PSn sense PSn - Power sense DPS ch. GSn - Gound sense DPS ch. nn GSn - Gound sense DPS ch. n Verigy Restricted Page 60 17 - PinScale Cards Channels 01-04 Channels 09-12 Channels 01-04 Channels 09-12 Channels 13-16 Channels 05-08 Channels 13-16 Channels 05-08 Channel Assignment 01 01 02 02 02 02 01 01 Logical Logical Board A Board B Logical Logical Board B Board A Channel assignment is printed on metal cover • Each logical board is connected to one pogo block. • DPS32 and VI32 require the Universal DC/DC. Verigy Restricted Page 61 17 - PinScale Cards DC Scale Model file # Example model file: GLOBAL testhead = TH_8CC # TH_2CC | TH_4CC | TH_8CC dut_interface = SOC # F330 | SOC | EXHIBITION # hpib_interface = vxi11/192.168.0.100/gpib0 # hpib | vxi11/192.168.0.100/gpib0 # ppu_device = /dev/tty1p0 device_maintenance = on IOCHANNEL 10101-11916:HW = PS800, speed = 800 Mbps, vmem = 54M, smem = 2M, tim = w256-d8-r8 DPS 1: type = GPDPS 3: type = MSDPS, channels = 8 12101-12216: type = DCS-VI32 30901-31016: type = DCS-DPS32 Keywords for DC-Scale cards start with DCS. There are no further options Verigy Restricted Page 62 17 - PinScale Cards Diagnostic Klick left mouse button on arrow to display subtest-list. Recommended: Diagnostic Board E7010E Diagnostic CDPS Subtests: 1. 2. 3. 4. 1. 2. 3. 4. Force/Measure DC-Connectivity Ganging AC Connectivity Tests the Pogo cable connection to DUT Channel Memory Board-Supply Channel Communication Channel Supply All sub tests are card internal, except the AC connectivity test. Verigy Restricted Page 63 17 - PinScale Cards Verigy Restricted Page 64 17 - PinScale Cards
