Weak Point Analysis Development Driller 2 Drilling Riser on Horizon Lower Stack 4992 ft Water Depth (Macondo Site) Atul Ganpatye, Kenneth Bhalla May 17, 2009 Part 1: Weak Point Analysis – Riser Connected Part 2: Response After DD2 LMRP Disconnection Report Limitations The scope of this report is limited to the matters expressly covered. This report is prepared for the sole benefit of BP. In preparing this report, Stress Engineering Services, Inc. has relied on information provided by BP. Stress Engineering, Inc. has made no independent investigation as to the accuracy or completeness of such information and has assumed that such information was accurate and complete. Further, Stress Engineering Services, Inc. is not able to direct or control the operation or maintenance of the client’s equipment or processes. All recommendations, findings, and conclusions stated in this report are based upon facts and circumstances as they existed at the time of this report and changes to these may adversely affect the recommendations, findings, and conclusions expressed in this report. NO IMPLIED WARRANTY MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY. STRESS ENGINEERING SERVICES, INC. MAKES NO REPRESENTATION OR WARRANTY THAT THE IMPLEMENTATION OR THE USE OF RECOMMENDATIONS, FINDINGS, OR CONCLUSIONS OF THIS REPORT WILL RESULT IN COMPLIANCE WITH APPLICABLE LAW OR PERFECT RESULTS. 2 Purpose Part 1: Weak Point Analysis – Riser Connected Given that the DD2 riser and stack are installed on the Horizon BOP at Macondo, the aim of this work is to assess riser & well system component strength/integrity in the event of extreme vessel offsets with the riser still connected for the following event(s): - Drive-Off or a Drift-Off Event - Failure of the Emergency Disconnect System Determine potential weak-points and approximate critical vessel offsets Determine bending moments and loads on the wellhead and connector Determine the maximum casing stresses Part 2: Response After DD2 LMRP Disconnection This part of the analyses was conducted to estimate the response of the casing after the riser has been disconnected at the DD2 LMRP - in light of the fact that some of the soil may have plasticized and can no longer provide lateral support to the casing and the BOP system may be leaning at some angle. 3 Important Assumptions (Weakpoint analysis with riser connected) It has been assumed that the soil properties are the same as those assumed for earlier project (PN 119681) at SES. This implicitly assumes that the Deepwater Horizon incident have NOT resulted in any localized changes in the soil properties in the vicinity of the well The wellhead/stack assembly has been assumed to be vertical at the start of the analysis when the vessel is on the well location (zero vessel offset). This precludes the possibility of any plastic (permanent) deformation and subsequent inclination of the casing system following the Deepwater Horizon incident Damage to the wellhead/wellhead connector has not been accounted for. 4 Additional Assumptions Global ABAQUS model of: riser, tensioners, telescopic joint, flex joints, casing, wellhead, wellhead connector and soils Tensioners are assumed to operate at mid-stroke at 0% offset It should be noted that if the tensioners have larger allowable stroke, the wellhead bending moment and the casing stresses may increase over the mid-stroke case. Planar offset Weakpoint analysis is quasi-static analysis rather than time domain Lateral P-Y Soil Response No dynamic vessel motion or seastate is imposed Linear elastic material models utilized 5 General Information Development Driller 2 drilling riser configuration in 4992-ft (GOM) Casing program specified per BP Deepwater Horizon BOP Stack on Wellhead Development Driller 2 vessel, tensioners, drilling riser, LMRP and BOP on top of Deepwater Horizon BOP Stack 8.56 ppg mud weight Tolerance factors of fwt =1.02 and fbt = 0.96 assumed 2 of 12 tensioners subject to failure 6 Riser Configuration (Weight Factors 1.02/0.96 Included) # of Joints Length (ft) Distance of Top of Component from Mudline (ft) Outer Diameter (in) Wall Thickness (in) Bare Joint (Steel) Dry Weight (lbf) Low Pressure Housing 1 3.47 10.00 37.260 3.322 2570 High Pressure Housing 1 6.63 13.00 27.000 4.245 7881 Horizon BOP Connector 1 6.33 16.64 66.000 23.625 Horizon BOP 1 24.05 40.69 50.000 15.625 DD2 BOP Connector 1 5.73 43.73 66.000 23.625 DD2 BOP 1 30.70 74.44 50.000 DD2 LMRP 1 12.43 85.07 Lower Flex Joint 1 0.00 85.07 Riser Adaptor 1 10.18 Bare w/ 1 x 7500 Buoyancy Module 9 675.00 Bare w/ 1 x 5500 Buoyancy Module 2 7500 ft Buoyancy Joint 12 5500 ft Buoyancy Joint Buoyancy Module Weight (lbf) Component/ Joint Dry Weight (lbf) Component/ Joint Wet Weight (lbf) Dry Weight per unit length (lb/ft) Wet Weight per unit length (lb/ft) 2570 2233 741.5 644.4 7881 6849 1189.6 1033.7 28600 28600 24853 4518.2 3926.3 306715 306715 266535 12753.2 11082.6 28600 28600 24853 4990.5 4336.8 15.625 451400 451400 392267 14701.6 12775.7 50.000 15.625 298082 298082 259033 23982.4 20840.7 95.25 21.000 0.8750 1918 0.00 0.000 1918 1667 188.4 163.8 770.25 21.000 0.8750 31154 3640 3840 35417 23928 472.2 319.0 150.00 920.25 21.000 0.8130 30239 3479 3999 34323 22964 457.6 306.2 900.00 1820.25 21.000 0.8750 30459 21840 23040 52908 4880 705.4 65.1 26 1950.00 3770.25 21.000 0.8130 29544 20874 23994 51009 3153 680.1 42.0 Stagg w/ 1 x 5500 ft Buoyancy Module 6 900.00 4670.25 21.000 0.8130 59783 24353 27993 85332 26117 568.9 174.1 Bare w/ 1 x 5500 ft Buoyancy Module 2 150.00 4820.25 21.000 0.8130 30239 3479 3999 34323 22964 457.6 306.2 5500 ft Buoyancy Joint 1 75.00 4895.25 21.000 0.8130 29544 20874 23994 51009 3153 680.1 42.0 50 ft Pup Joint 1 50.00 4945.25 21.000 0.8750 21101 0.00 0.00 21523 18704 430.5 374.1 10 ft Pup Joint 1 10.00 4955.25 21.000 0.8750 7656 0.00 0.00 7809 6786 780.9 678.6 TJ OB Below Water 1 36.76 4992.00 26.000 0.812 30581.84 0.00 0.00 31193 27107 848.7 737.5 TJ OB Above Water/Below Ring 1 24.60 5016.60 26.000 0.812 20469.71 20879 20879 848.7 848.7 Tensioner Ring 1 2.08 5018.685 81.000 27.500 19863.43 20261 20261 9725.1 9725.1 TJ OB Above Ring 1 6.46 5025.15 26.000 0.812 5375.02 5483 5483 848.7 848.7 TJ IB up to Upper Flex Joint 1 40.94 5066.09 21.000 0.625 Upper Flex Joint 1 3.05 5069.13 21.000 0.6250 Diverter & Drill Floor 1 10.45 5079.58 100.000 40.250 Component Name Inner Barrel Stroke = 32.20 Total available stroke = 60.00 7 25 Please Enlarge Lift (lbf) 5079.58 ft Drill Floor 5065.24 ft Riser Configuration Schematic (tensioner suspension points) 5066.09 ft (upper flex joint) +/- 15-deg, 6500 ft-lbf/deg TJ Inner Barrel 5025.15 ft 5018.69 ft Tension Ring Mean Water Line 4992.00 ft Telescopic Jt (TJ) Outer Barrel 4955.25 ft 10 ft Pup Jt (1) 4945.25 ft 50 ft Pup Jt (1) Development Driller 2 Riser and Stack on Deepwater Horizon BOP. The riser configuration does not include a subsea tree 4895.25 ft 75 ft 5500 ft Rated Buoyancy Jt (1) 4820.25 ft 75 ft Bare Jt w /1 x 5500 ft Buoyancy Module (2) 4670.25 ft 150 ft Stagg w /1 x 5500 ft Buoyancy Module (6) 3770.25 ft 75 ft 5500 ft Rated Buoyancy Jt (26) 1820.25 ft 75 ft 7500 ft Rated Buoyancy Jt (12) 920.25 ft 75 ft Bare Jt w/ 1 x 5500 Buoyancy Module (2) 770.25 ft 75 ft Bare Jt w/ 1 x 7500 Buoyancy Module (9) 85.07 ft DD2 LMRP + BOP (lower flex joint) +/- 10-deg, 68000 ft-lbf/deg 43.73 ft Horizon BOP/Lower Stack (NO LMRP) Mudline (0.00 ft) 8 13.0 ft Wellhead (HP Housing) Stickup DD2 Stack Used in the Analysis Dry weights: LMRP (including riser adapter): 257 kips BOP (including connector): 480 kips Total BOP + LMRP = 737 kips Weight left on Horizon Lower BOP after DD2 LMRP disconnection = 480 kips 9 Reference : Email from Mark Heironimus, dated Tuesday May 11th 2010 (10:48 am) Horizon Stack Used in the Analysis 10 Horizon Stack Used in the Analysis 11 Wellhead Details 12 SS-15 HP Housing SS-15 LP Housing 18.75" HP 36.00" LP OD (in) 27.00 36.00 ID (in) 18.51 33.00 Length (ft) 6.63 3.75 Weight (lbf/ft) 1189.6 553.2 Casing Information Component Name Location of Location of Length Top from Material Bottom from (ft) Mudline Definition Mudline (ft) (ft) Outer Diameter (in) Inner Diameter (in) Wall Thickness (in) Dry Weight per unit length (lb/ft) Wet Weight per unit length (lb/ft) 36" x 2" (X-65) 121 6.53 -114 X-65 36.00 32.00 2.000 726.93 631.99 36" x 1.5" (X-56) 166 -114 -280 X-56 36.00 33.00 1.500 553.22 480.97 28" x 0.75" (X-52) 280 0.00 -280 X-52 28.00 26.50 0.750 218.27 189.76 22" x 1.0" (X-80) 286 6.38 -280 X-80 22.00 20.00 1.000 224.28 194.99 13 Soils API RP2A P-Y curves are developed from the soil shear strength, submerged unit weight and e50. Soil data is assumed per: From: Jeanjean, Philippe [mailto:Philippe.Jeanjean@bp.com] Sent: Friday, February 27, 2009 2:48 PM To: Scherschel, Craig; Todd Veselis Cc: Karlsen, Geir G (Clover) Subject: RE: Macundo Soil Data Todd, I have confirmed with Craig that the seismic section he sent is representative of ALL the anchor locations. Based on BP's database of soil borings in the area (Na Kika, Horn Mountain, Pompano), I would propose the following soil properties for your analysis: Undisturbed shear strength Depth (ft) Su (psf) 0 30 10 50 100 700 Use a sensitivity of 2.0 to calculate the remolded shear strength. Depth (ft) Submerged unit weight (pcf) 0 20 30 37 100 43 14 PART 1 Weak Point Analysis – Riser Connected 15 Case Matrix Case No. Initial Vertical Slip Ring Tension at 0 ft Vessel Offset Case 1 Minimum vertical slip ring tension for 8.56 ppg mud 1.02/0.96 factors 1018 kips for 50 kips minimum overpull on LMRP Corresponding Tensioner Setting: 1071 kips Case 2 Intermediate vertical slip ring tension of 1425 kips Corresponding Tensioner Setting: 1500 kips Case 3 Maximum vertical slip ring tension of 2565 kips Corresponding Tensioner Setting: 2700 kips (90% of DTL) Tension calculations were based on 4992 ft water depth; plus, the added height of the Horizon BOP results in a slightly different riser configuration. Tension setting for Case 2 is based on this 16 Therefore, the tensions in the above table may not match the values in the report provided by BP Results Summary Case Number Initial Slip Ring Tension at 0 ft Vessel Offset (kips) Vessel Offset at which the Tensioners Bottom Out (% of water depth) Vessel Offset at which the von Mises Stress in the TJ Outer Barrel Below the Tension Ring Exceeds Yield (% of water depth) von Mises Stress in the 36” x 2” (X-65) Casing when the Stress in the TJ Outer Barrel Exceeds Yield (ksi) Maximum Wellhead Bending Moment (DD2 BOP Connector) (106 ft-lbf) Maximum Wellhead Bending Moment (Horizon BOP-toWellhead Connector) (106 ft-lbf) 3.30 @ 10% vessel offset 6.37 @ 10% vessel offset CASE 1 1018 11 11 59.4 @ 11% vessel offset CASE 2 1425 11 11 59.4 @ 11% vessel offset 2.94 @ 10% vessel offset 5.83 @ 10% vessel offset 11 59.9 @ 11% vessel offset 1.98 @ 10% vessel offset 4.38 @ 10% vessel offset CASE 3 17 2565 11 Load Capacity Envelope: SS15 Wellhead System 18 Wellhead Capacity High and Low Pressure Housing Wellhead is Dril-Quip SS-15 System SS-15 is rated for 4 million ft-lb (15-ksi pressure and 1500-kips tension) at 2/3 yield : Working Capacity SS-15 is rated for 6 million ft-lb (15-ksi pressure and 1500-kips tension) at yield : Survival Capacity 19 HD-H4 Connector or SHD-H4 with adapter kit - Capacity Based on Typical “H-4” Profile Connector at 2/3 Yield @ 15 ksi pressure, 1500 kips tension: 4.0 million ft-lbf Based on Typical “H-4” Profile Connector at Yield @ 15 ksi pressure, 1500 kips tension: 6.0 million ft-lbf 20 Detailed Results – Case 1 RISER CONFIGURATION: Mud Weight, ppg Vertical Tension at Top of Ring (at zero offset), kips 4992-ft Water Depth; Development Driller 2, GOM Top of High Pressure Housing 13-feet Above Mudline; Top of Low Pressure Housing 10-feet Above Mudline Elevation from Mudline (ft) 8.56 1018 Maximum Tensioner stroke = 50-ft Available Tensioner stroke =25-ft Tensioner Strokeout = 25-ft Pinned Pinned Nonlinear Rigid 0.00 5018.68 Tensioner/Wire Rope Stroke, ft Bottom Boundary Condition Top Boundary Condition Tensioner Stiffness, before stroke out Tensioner Stiffness, After stroke out Surface Current, kt OUTPUT: Vessel Offset, % water depth -280.00 5066.09 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 5018.68 85.07 43.73 38.00 13.00 85.07 43.73 38.00 6.37 5066.09 85.07 85.07 0.00 0.00 25.0 1003 295 -312 -350 -85 185 -7231 -4058 -1022 0.00 0.00 0.00 0.00 0.00 25.3 1005 296 -310 -348 -85 187 -7230 -4056 -1021 -0.35 0.37 0.59 0.30 0.15 26.1 1009 301 -306 -344 -84 191 -7225 -4051 -1019 -0.70 0.78 1.14 0.63 0.32 27.4 1017 309 -298 -336 -84 199 -7217 -4043 -1014 -1.05 1.24 1.62 1.02 0.54 29.1 1027 319 -287 -325 -83 210 -7207 -4033 -1008 -1.41 1.77 2.03 1.47 0.81 31.4 1040 332 -274 -312 -81 223 -7194 -4020 -1000 -1.77 2.37 2.34 1.99 1.16 34.1 1055 348 -258 -296 -80 239 -7178 -4004 -991 -2.13 3.06 2.55 2.60 1.60 37.2 1073 366 -240 -277 -78 257 -7159 -3985 -980 -2.51 3.83 2.65 3.30 2.13 40.9 1093 387 -218 -256 -76 278 -7137 -3964 -967 -2.89 4.68 2.65 4.06 2.76 45.0 1116 411 -193 -231 -74 301 -7113 -3939 -952 -3.27 5.58 2.57 4.89 3.47 49.35 1178 473 -130 -168 -67 364 -7050 -3876 -915 -3.58 6.55 2.19 5.79 4.32 49.43 2436 1743 1141 1104 55 1633 -5779 -2604 -168 -2.42 7.35 0.02 6.75 6.02 49.48 4171 3395 2794 2757 214 3286 -4126 -951 802 -2.22 7.84 -0.39 7.45 8.03 6.53 to -114 -114 to -280 6.53 to 10.00 6.37 to 13.00 11.59 85.07 5015.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.61 0.00 0.39 0.60 0.59 0.04 0.00 1.26 0.00 0.79 1.21 1.19 0.08 0.00 1.96 0.00 1.20 1.83 1.80 0.11 0.00 2.72 0.01 1.62 2.48 2.43 0.14 0.00 3.55 0.01 2.05 3.13 3.08 0.16 0.00 4.44 0.01 2.49 3.80 3.73 0.17 0.00 5.38 0.01 2.93 4.47 4.39 0.18 0.00 6.37 0.01 3.38 5.14 5.04 0.18 0.00 7.39 0.05 3.81 5.79 5.68 0.17 0.00 8.42 0.22 4.20 6.37 6.24 0.15 0.00 8.82 1.22 3.45 5.16 5.04 0.00 0.00 8.86 3.19 2.42 3.53 3.42 0.03 0.00 6.53 to -114 -114 to -280 9.37 to -314 85.07 5015.80 3.8 4.6 4.6 4.5 15.3 7.3 4.6 6.5 6.1 15.4 11.4 4.6 9.8 7.8 15.6 16.0 4.7 13.5 9.3 15.8 21.0 4.9 17.4 10.6 16.0 26.4 5.1 21.7 11.8 16.3 32.2 5.3 26.4 12.6 16.7 38.4 5.6 31.4 13.2 17.1 44.9 5.8 36.6 13.6 17.5 51.5 6.0 41.9 13.8 18.0 58.2 6.1 47.2 13.8 23.3 59.4 11.8 47.9 30.5 175.8 64.4 34.2 52.8 61.4 358.4 Tensions and Deflections Maximum Tensioner Stroke, ft Effective Tension at Top of Ring, kips Effective Tension at Top of DD2 LMRP, kips Effective Tension at Top of the Connector, kips Effective Tension at Bottom of the Connector, kips Effective Tension at Top of the HPHSG, kips Actual Tension at Top of DD2 LMRP, kips Actual Tension at Top of Connector, kips Actual Tension at Bottom of Connector, kips Actual Tension at Bottom of HPHSG, kips Upper Flex Joint Angle, deg LMRP Angle relative to vertical, deg Lower Flex Joint Angle, deg Angle of Riser at sea bed, deg Displacement of Riser at sea bed, ft Bending Moments (MM ft-lb) 36" x 2" Casing (X-65) 36" x 1.5" Casing (X-56) Low Pressure Housing High Pressure Housing Just Below Connector Total Moment at HPHSG-Connector Interface Top of BOP+LMRP Outer Barrel at Bottom of Tension Ring "WEAK" POINTS (Von-Mises combined stress, ksi) 36" x 2" Casing (65 ksi) 36" x 1.5" Casing (56 ksi) 28" x 0.75" Casing (52 ksi) Bottom of the Riser Adapter Outer Barrel at Bottom of Tension ring 21 Detailed Results – Case 1 Wellhead Connector Bending Moment Variation of Bending Moment Development Driller 2; 4992-ft Water Depth; GOM Initial Tension = 1018-kips (vertical slip ring tension) & Mud Weight =8.56-ppg 10 9 Wellhead Bending Moment = 6.37 million ft-lb Bending Moment, ft-Mlb 8 7 36" x 2" Casing (X-65) 6 Low Pressure Housing 5 4 3 High Pressure Housing Just Below Connector 2 1 0 0 1 2 3 4 5 6 7 8 Offset, % of Water Depth 22 9 10 11 12 Detailed Results – Case 1 Casing Stresses Variation of Maximum von-Mises Equivalent Stress in Casing Development Driller 2; 4992-ft Water Depth; GOM Initial Tension = 1018-kips (vertical slip ring tension) & Mud Weight =8.56-ppg 100 90 80 36" x 2" Casing (65 ksi) Stress, ksi 70 60 36" x 1.5" Casing (56 ksi) 50 40 30 28" x 0.75" Casing (52 ksi) 20 10 0 0 1 2 3 4 5 6 7 Offset, % of Water Depth 23 8 9 10 11 12 Detailed Results – Case 2 RISER CONFIGURATION: Mud Weight, ppg Vertical Tension at Top of Ring (at zero offset), kips 4992-ft Water Depth; Development Driller 2, GOM Top of High Pressure Housing 13-feet Above Mudline; Top of Low Pressure Housing 10-feet Above Mudline Elevation from Mudline (ft) 8.56 1425 Maximum Tensioner stroke = 50-ft Available Tensioner stroke =25-ft Tensioner Strokeout = 25-ft Pinned Pinned Nonlinear Rigid 0.00 5018.68 Tensioner/Wire Rope Stroke, ft Bottom Boundary Condition Top Boundary Condition Tensioner Stiffness, before stroke out Tensioner Stiffness, After stroke out Surface Current, kt OUTPUT: Vessel Offset, % water depth -280.00 5066.09 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 5018.68 85.07 43.73 38.00 13.00 85.07 43.73 38.00 6.37 5066.09 85.07 85.07 0.00 0.00 25.0 1411 702 95 57 -46 592 -6824 -3650 -784 0.00 0.00 0.00 0.00 0.00 25.3 1413 704 97 59 -46 594 -6822 -3648 -782 -0.41 0.44 0.32 0.36 0.18 26.1 1419 710 103 65 -45 600 -6816 -3642 -779 -0.83 0.92 0.61 0.76 0.40 27.3 1429 720 114 76 -44 611 -6805 -3632 -773 -1.24 1.46 0.83 1.21 0.68 29.0 1442 734 128 90 -43 625 -6791 -3617 -764 -1.66 2.05 1.00 1.73 1.02 31.1 1460 752 146 108 -41 643 -6773 -3600 -754 -2.07 2.70 1.11 2.31 1.43 33.7 1480 773 167 129 -39 664 -6752 -3578 -741 -2.49 3.40 1.16 2.94 1.93 36.8 1505 798 193 155 -36 688 -6727 -3553 -726 -2.91 4.15 1.16 3.63 2.50 40.4 1532 826 222 184 -34 717 -6698 -3524 -709 -3.34 4.93 1.11 4.34 3.13 44.4 1564 858 254 216 -30 749 -6665 -3491 -690 -3.77 5.73 1.02 5.10 3.83 48.86 1599 894 291 253 -27 785 -6628 -3454 -668 -4.20 6.56 0.89 5.87 4.60 49.39 2867 2146 1544 1506 94 2036 -5376 -2202 68 -2.98 7.27 -0.12 6.73 6.24 49.44 4593 3797 3196 3158 253 3688 -3724 -550 1038 -2.62 7.77 -0.40 7.42 8.27 6.53 to -114 -114 to -280 6.53 to 10.00 6.37 to 13.00 11.59 85.07 5015.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.72 0.00 0.45 0.68 0.67 0.02 0.00 1.47 0.00 0.88 1.35 1.33 0.04 0.00 2.26 0.00 1.31 2.01 1.97 0.06 0.00 3.08 0.01 1.73 2.64 2.59 0.07 0.00 3.93 0.01 2.14 3.25 3.19 0.07 0.00 4.80 0.01 2.52 3.83 3.76 0.08 0.00 5.68 0.01 2.89 4.38 4.30 0.08 0.00 6.55 0.07 3.24 4.90 4.80 0.07 0.00 7.42 0.21 3.56 5.39 5.28 0.07 0.00 8.28 0.41 3.86 5.83 5.70 0.06 0.00 8.63 1.49 3.14 4.67 4.56 0.01 0.00 8.71 3.56 2.19 3.17 3.07 0.03 0.00 6.53 to -114 -114 to -280 9.37 to -314 85.07 5015.80 2.9 3.4 3.4 11.7 21.6 6.8 3.4 5.9 12.6 21.8 11.7 3.4 9.8 13.6 22.0 16.8 3.5 13.8 14.4 22.2 22.1 3.7 18.1 15.1 22.6 27.7 3.9 22.6 15.8 22.9 33.4 4.1 27.1 16.3 23.4 39.1 4.2 31.7 16.7 23.9 44.8 4.4 36.2 17.1 24.5 50.5 4.5 40.8 17.4 25.2 56.1 5.4 45.2 17.7 25.9 59.4 15.5 48.0 38.1 174.5 64.6 38.8 53.2 68.7 356.6 Tensions and Deflections Maximum Tensioner Stroke, ft Effective Tension at Top of Ring, kips Effective Tension at Top of DD2 LMRP, kips Effective Tension at Top of the Connector, kips Effective Tension at Bottom of the Connector, kips Effective Tension at Top of the HPHSG, kips Actual Tension at Top of DD2 LMRP, kips Actual Tension at Top of Connector, kips Actual Tension at Bottom of Connector, kips Actual Tension at Bottom of HPHSG, kips Upper Flex Joint Angle, deg LMRP Angle relative to vertical, deg Lower Flex Joint Angle, deg Angle of Riser at sea bed, deg Displacement of Riser at sea bed, ft Bending Moments (MM ft-lb) 36" x 2" Casing (X-65) 36" x 1.5" Casing (X-56) Low Pressure Housing High Pressure Housing Just Below Connector Total Moment at HPHSG-Connector Interface Top of BOP+LMRP Outer Barrel at Bottom of Tension Ring "WEAK" POINTS (Von-Mises combined stress, ksi) 36" x 2" Casing (65 ksi) 36" x 1.5" Casing (56 ksi) 28" x 0.75" Casing (52 ksi) Bottom of the Riser Adapter Outer Barrel at Bottom of Tension ring 24 Detailed Results – Case 2 Wellhead Connector Bending Moment Variation of Bending Moment Development Driller 2; 4992-ft Water Depth; GOM Initial Tension = 1425-kips (vertical slip ring tension) & Mud Weight =8.56-ppg 10 9 Bending Moment, ft-Mlb 36" x 2" Casing (X-65) Wellhead Bending Moment = 5.83 million ft-lb 8 7 6 Low Pressure Housing 5 4 3 High Pressure Housing Just Below Connector 2 1 0 0 1 2 3 4 5 6 7 8 Offset, % of Water Depth 25 9 10 11 12 Detailed Results – Case 2 Casing Stresses Variation of Maximum von-Mises Equivalent Stress in Casing Development Driller 2; 4992-ft Water Depth; GOM Initial Tension = 1425-kips (vertical slip ring tension) & Mud Weight =8.56-ppg 100 90 80 36" x 2" Casing (65 ksi) Stress, ksi 70 60 36" x 1.5" Casing (56 ksi) 50 40 30 28" x 0.75" Casing (52 ksi) 20 10 0 0 1 2 3 4 5 6 7 Offset, % of Water Depth 26 8 9 10 11 12 Detailed Results – Case 3 RISER CONFIGURATION: Mud Weight, ppg Vertical Tension at Top of Ring (at zero offset), kips 4992-ft Water Depth; Development Driller 2, GOM Top of High Pressure Housing 13-feet Above Mudline; Top of Low Pressure Housing 10-feet Above Mudline Elevation from Mudline (ft) 8.56 2565 Maximum Tensioner stroke = 50-ft Available Tensioner stroke =25-ft Tensioner Strokeout = 25-ft Pinned Pinned Nonlinear Rigid 0.00 5018.68 Tensioner/Wire Rope Stroke, ft Bottom Boundary Condition Top Boundary Condition Tensioner Stiffness, before stroke out Tensioner Stiffness, After stroke out Surface Current, kt OUTPUT: Vessel Offset, % water depth -280.00 5066.09 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 5018.68 85.07 43.73 38.00 13.00 85.07 43.73 38.00 6.37 5066.09 85.07 85.07 0.00 0.00 25.0 2551 1840 1234 1196 64 1731 -5685 -2512 -115 0.00 0.00 0.00 0.00 0.00 25.3 2555 1844 1238 1200 64 1735 -5682 -2508 -113 -0.48 0.52 0.13 0.43 0.23 26.1 2566 1855 1249 1211 65 1746 -5670 -2497 -107 -0.96 1.07 0.23 0.91 0.52 27.2 2584 1874 1267 1229 67 1764 -5652 -2478 -96 -1.43 1.67 0.28 1.43 0.88 28.8 2608 1899 1293 1255 69 1789 -5626 -2453 -81 -1.91 2.30 0.31 2.00 1.32 30.9 2639 1931 1325 1287 73 1821 -5594 -2420 -62 -2.38 2.96 0.30 2.61 1.82 33.4 2677 1969 1363 1325 76 1859 -5556 -2382 -39 -2.85 3.64 0.26 3.25 2.40 36.4 2720 2012 1408 1370 81 1903 -5512 -2338 -13 -3.33 4.33 0.21 3.90 3.04 39.8 2769 2062 1458 1420 85 1953 -5461 -2287 17 -3.80 5.04 0.14 4.57 3.74 43.7 2825 2119 1515 1477 91 2009 -5405 -2230 50 -4.28 5.75 0.06 5.26 4.50 48.07 2887 2182 1579 1541 97 2072 -5341 -2167 88 -4.75 6.46 -0.04 5.95 5.33 49.33 3975 3269 2667 2629 202 3159 -4253 -1079 727 -3.98 7.10 -0.29 6.69 6.87 49.39 5657 4910 4308 4270 360 4800 -2612 562 1690 -3.44 7.61 -0.41 7.35 8.94 6.53 to -114 -114 to -280 6.53 to 10.00 6.37 to 13.00 11.59 85.07 5015.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.83 0.00 0.48 0.73 0.72 0.01 0.00 1.67 0.00 0.92 1.39 1.37 0.01 0.00 2.50 0.00 1.30 1.98 1.94 0.02 0.00 3.32 0.00 1.64 2.49 2.44 0.02 0.00 4.13 0.01 1.94 2.93 2.87 0.02 0.00 4.92 0.09 2.20 3.32 3.25 0.02 0.00 5.68 0.23 2.44 3.66 3.58 0.01 0.00 6.43 0.43 2.64 3.95 3.86 0.01 0.00 7.15 0.71 2.80 4.19 4.09 0.00 0.00 7.85 1.07 2.94 4.38 4.28 0.00 0.00 8.22 2.33 2.41 3.54 3.44 0.02 0.00 8.35 4.57 1.66 2.36 2.28 0.03 0.00 6.53 to -114 -114 to -280 9.37 to -314 85.07 5015.80 2.5 2.6 2.6 32.2 39.4 7.3 2.7 6.2 32.6 39.5 12.7 2.9 10.6 33.1 39.8 18.2 3.2 14.9 33.6 40.2 23.7 3.4 19.3 34.1 40.7 29.1 3.7 23.7 34.7 41.4 34.4 3.9 28.0 35.3 42.1 39.6 4.6 32.1 35.9 43.0 44.6 6.4 36.2 36.6 44.0 49.5 8.8 40.1 37.4 45.1 54.3 12.1 44.0 38.5 46.3 59.9 26.4 49.1 58.8 171.1 65.4 51.2 54.4 88.8 350.9 Tensions and Deflections Maximum Tensioner Stroke, ft Effective Tension at Top of Ring, kips Effective Tension at Top of DD2 LMRP, kips Effective Tension at Top of the Connector, kips Effective Tension at Bottom of the Connector, kips Effective Tension at Top of the HPHSG, kips Actual Tension at Top of DD2 LMRP, kips Actual Tension at Top of Connector, kips Actual Tension at Bottom of Connector, kips Actual Tension at Bottom of HPHSG, kips Upper Flex Joint Angle, deg LMRP Angle relative to vertical, deg Lower Flex Joint Angle, deg Angle of Riser at sea bed, deg Displacement of Riser at sea bed, ft Bending Moments (MM ft-lb) 36" x 2" Casing (X-65) 36" x 1.5" Casing (X-56) Low Pressure Housing High Pressure Housing Just Below Connector Total Moment at HPHSG-Connector Interface Top of BOP+LMRP Outer Barrel at Bottom of Tension Ring "WEAK" POINTS (Von-Mises combined stress, ksi) 36" x 2" Casing (65 ksi) 36" x 1.5" Casing (56 ksi) 28" x 0.75" Casing (52 ksi) Bottom of the Riser Adapter Outer Barrel at Bottom of Tension ring 27 Detailed Results – Case 3 Wellhead Connector Bending Moment Variation of Bending Moment Development Driller 2; 4992-ft Water Depth; GOM Initial Tension = 2565-kips (vertical slip ring tension) & Mud Weight =8.56-ppg 9 Wellhead Bending Moment = 4.38 million ft-lb 8 Bending Moment, ft-Mlb 7 36" x 2" Casing (X-65) 6 5 Low Pressure Housing 4 3 2 High Pressure Housing Just Below Connector 1 0 0 1 2 3 4 5 6 7 8 Offset, % of Water Depth 28 9 10 11 12 Detailed Results – Case 3 Casing Stresses Variation of Maximum von-Mises Equivalent Stress in Casing Development Driller 2; 4992-ft Water Depth; GOM Initial Tension = 2565-kips (vertical slip ring tension) & Mud Weight =8.56-ppg 100 90 80 36" x 2" Casing (65 ksi) Stress, ksi 70 60 36" x 1.5" Casing (56 ksi) 50 40 30 28" x 0.75" Casing (52 ksi) 20 10 0 0 1 2 3 4 5 6 7 Offset, % of Water Depth 29 8 9 10 11 12 PART 2 Response After DD2 LMRP Disconnection 30 Cases Considered Two scenarios were considered for this analysis: No initial wellhead/casing inclination 1 deg initial wellhead/casing inclination For each scenario, four cases were considered: 0 ft of soil removed 44 ft of soil removed 54 ft of soil removed 70 ft of soil removed A 0.3 knot background current was assumed for all cases 31 Results: No Initial Inclination No Initial Inclination - Lateral Displacement Profiles for Various Disconnection Scenarios 0.3 knot Background Current 100 Stack Angle Relative to Vertical = 0.03 deg Stack Angle Relative to Vertical = 0.01 deg Distance from Mudline (ft) 50 Stack Angle Relative to Vertical = 0.08 deg Stack Angle Relative to Vertical = 0.04 deg Mudline 0 -0.025 0 0.025 0.05 0.075 0.1 0.125 0.15 0.175 0.2 0.225 -50 No Initial Inclination Lateral Displacement Profile at 0 ft Vessel Offset - Riser Connected After DD2 LMRP Disconnection - 0 ft Soil Removed -100 After DD2 LMRP Disconnection - 44 ft Soil Removed -150 After DD2 LMRP Disconnection - 54 ft Soil Removed After DD2 LMRP Disconnection - 70 ft Soil Removed -200 Lateral Displacement (ft) 32 0.25 Results: 1 deg Initial Inclination 1 deg Initial Inclination - Lateral Displacement Profiles for Various Disconnection Scenarios 0.3 knot Background Current; Initial Wellhead/Casing Inclination of 1 degree Stack Angle Relative to Vertical = 1.5 deg 120 Stack Angle Relative to Vertical = 2.2 deg 70 Stack Angle Relative to Vertical = 2.7 deg Stack Angle Relative to Vertical = 4.3 deg 20 Distance from Mudline (ft) Mudline -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 -30 -80 -130 1 deg Initial Inclination Lateral Displacement Profile at 0 ft Vessel Offset - Riser Connected After DD2 LMRP Disconnection - 0 ft Soil Removed -180 After DD2 LMRP Disconnection - 44 ft Soil Removed After DD2 LMRP Disconnection - 54 ft Soil Removed -230 After DD2 LMRP Disconnection - 70 ft Soil Removed -280 Lateral Displacement (ft) 33 10 Conclusions For the GOM site (4992-ft), with the Development Driller 2 Drilling Riser and Stack on top of Horizon BOP, the following can be concluded: PART 1 (Weakpoint Analysis – Riser Connected): The working capacity of the SS15 wellhead system (4 million ft-lbf) is exceeded for all three cases analyzed. However, the survival capacity of the wellhead (6 million ft-lbf) is NOT exceeded for CASE 2 and CASE 3. The survival capacity is exceeded for CASE 1 (minimum tension for 8.56 ppg mud). The conductor casing yields after the tensioners bottom out and after the riser potentially fails in the outer barrel below the tension ring. Thus, the integrity of the casing is NOT compromised. PART 2 (After DD2 LMRP Disconnection): In the scenario where the wellhead/casing is initially assumed to be vertical, the inclination of the BOP system (Horizon BOP + DD2 BOP) is not significant. In the case where the wellhead/casing is assumed to be inclined at an angle of 1-deg initially, the angle of inclination of the BOP system after disconnection could be as high as 4.3 deg, based on an assumption of 70 ft of soil being plasticized. All recommendations, findings, and conclusions stated in this report are based upon facts and circumstances as they existed at the time of this report and changes to these may adversely affect the recommendations, findings, and conclusions expressed in this report. 34 Results with Updated Soils Data (doubled soil undrained shear strength and used API 2A-WSD lateral resistance-deflection relationship for short term static load case: per suggestion from Philippe Jeanjean) 35 Soil Data Lateral resistance-deflection relationship comparison (shown for example at 10 ft penetration depth) Undrained Shear Strength (psf) 0 500 1000 1500 2000 2500 3000 6 3500 4000 4500 0 5 Penetration Depth (ft) 50 New Soil Data 100 150 Lateral Resistance (psi) Old Soil Data 4 3 2 200 Old Soil Data 1 New Soil Data 250 0 0 300 5 10 15 20 25 Displacement (inch) 36 OLD NEW Undrained Undrained Penetration Shear Strength Shear Strength Depth (ft) (psf) (psf) 0 30 60 10 50 100 100 700 1400 280 2000 4000 (Note: values at 280 ft penetration depth are linearly extrapolated from values given at 10 ft and 100 ft) 30 35 40 Results Summary – Updated Soil Data Case Number Initial Slip Ring Tension at 0 ft Vessel Offset (kips) Vessel Offset at which the Tensioners Bottom Out (% of water depth) Vessel Offset at which the von Mises Stress in the TJ Outer Barrel Below the Tension Ring Exceeds Yield (% of water depth) von Mises Stress in the 36” x 2” (X65) Casing when the Stress in the TJ Outer Barrel Exceeds Yield (ksi) Maximum Wellhead Bending Moment (DD2 BOP Connector) (106 ft-lbf) Maximum Wellhead Bending Moment (Horizon BOP-toWellhead Connector) (106 ft-lbf) 3.60 @ 11% vessel offset 7.02 @ 11% vessel offset CASE 1B 1018 11 11 62.9 @ 11% vessel offset CASE 2B 1425 11 11 64.3 @ 11% vessel offset 3.39 @ 11% vessel offset 6.73 @ 11% vessel offset 11 67.4 @ 11% vessel offset 3.15 @ 10% vessel offset 6.22 @ 10% vessel offset CASE 3B 2565 11 (Note: analysis assumes linear elastic material properties; stress values above yield are because of this assumption) 37 Bending Moment Distribution Near Mudline 100 DD2 LMRP-to-BOP Connector (0.5 million lbf-ft) 75 Distance from Mudline (ft) DD2 BOP-to-Horizon BOP Connector (3.6 million lbf-ft) 50 Horizon BOP-to-Wellhead Connector (7.0 million lbf-ft) 25 0 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 Bending Moment Distribution; CASE 1B; 11% Vessel Offset Bending Moment Distribution; CASE 2B; 11% Vessel Offset Bending Moment Distribution; CASE 3B; 10% Vessel Offset -1 0 -25 -50 -75 -100 Bending Moment (million lbf-ft) Bending moment distribution near the mudline for Cases 1B, 2B, and 3B 38 (respective offsets corresponding to the maximum bending moment considered) Detailed Results – Case 1B RISER CONFIGURATION: Mud Weight, ppg Vertical Tension at Top of Ring (at zero offset), kips 4992-ft Water Depth; Development Driller 2, GOM Top of High Pressure Housing 13-feet Above Mudline; Top of Low Pressure Housing 10-feet Above Mudline Elevation from Mudline (ft) 8.56 1018 Maximum Tensioner stroke = 50-ft Available Tensioner stroke =25-ft Tensioner Strokeout = 25-ft Pinned Pinned Nonlinear Rigid 0.00 5018.68 Tensioner/Wire Rope Stroke, ft Bottom Boundary Condition Top Boundary Condition Tensioner Stiffness, before stroke out Tensioner Stiffness, After stroke out Surface Current, kt OUTPUT: Vessel Offset, % water depth -280.00 5066.09 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 5018.68 85.07 43.73 38.00 13.00 85.07 43.73 38.00 6.37 5066.09 85.07 85.07 0.00 0.00 25.0 1003 295 -312 -350 -85 185 -7231 -4058 -1022 0.00 0.00 0.00 0.00 0.00 25.3 1005 296 -310 -348 -85 187 -7230 -4056 -1022 -0.35 0.33 0.62 0.25 0.11 26.1 1009 301 -306 -344 -84 191 -7225 -4051 -1019 -0.70 0.66 1.23 0.52 0.23 27.4 1017 309 -298 -336 -84 199 -7217 -4044 -1014 -1.05 1.03 1.79 0.81 0.36 29.1 1027 319 -288 -326 -83 210 -7207 -4033 -1008 -1.41 1.43 2.31 1.13 0.52 31.4 1040 332 -274 -312 -81 223 -7194 -4020 -1000 -1.78 1.86 2.76 1.49 0.71 34.1 1055 348 -259 -297 -80 239 -7178 -4004 -991 -2.15 2.33 3.15 1.88 0.92 37.3 1073 367 -240 -278 -78 257 -7160 -3986 -980 -2.53 2.82 3.49 2.29 1.15 41.0 1094 388 -219 -257 -76 278 -7139 -3965 -968 -2.91 3.35 3.76 2.74 1.41 45.1 1117 412 -195 -233 -74 302 -7115 -3941 -954 -3.31 3.90 3.97 3.21 1.70 49.36 1200 496 -111 -149 -66 386 -7030 -3856 -904 -3.57 4.61 3.74 3.83 2.10 49.43 2472 1780 1177 1139 58 1670 -5743 -2569 -148 -2.43 6.33 0.97 5.49 3.52 49.49 4217 3451 2849 2812 219 3342 -4070 -896 834 -2.25 7.25 0.20 6.53 4.85 6.53 to -114 -114 to -280 6.53 to 10.00 6.37 to 13.00 11.59 85.07 5015.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.59 0.00 0.38 0.59 0.58 0.04 0.00 1.19 0.00 0.77 1.19 1.17 0.08 0.00 1.83 0.00 1.17 1.79 1.76 0.12 0.00 2.50 0.00 1.57 2.41 2.37 0.15 0.00 3.20 0.01 1.98 3.04 2.99 0.18 0.00 3.93 0.01 2.41 3.69 3.63 0.21 0.00 4.68 0.01 2.83 4.35 4.27 0.23 0.00 5.46 0.01 3.27 5.01 4.92 0.25 0.00 6.26 0.01 3.71 5.68 5.58 0.27 0.00 7.26 0.01 4.22 6.45 6.34 0.25 0.00 9.32 0.01 4.64 7.02 6.88 0.06 0.00 10.16 0.01 4.09 6.13 5.99 0.01 0.00 6.53 to -114 -114 to -280 9.37 to -314 85.07 5015.80 3.8 4.6 4.6 4.5 15.3 7.1 4.6 6.3 6.2 15.4 10.9 4.6 9.4 8.0 15.6 15.1 4.6 12.7 9.8 15.8 19.5 4.7 16.2 11.4 16.0 24.1 4.9 19.9 13.0 16.3 28.8 5.1 23.7 14.4 16.7 33.8 5.2 27.6 15.7 17.1 38.8 5.4 31.7 16.8 17.6 44.1 5.6 35.9 17.9 18.1 50.4 5.7 40.9 18.7 26.1 62.9 4.5 50.7 33.8 180.0 73.3 9.7 60.0 61.9 364.3 Tensions and Deflections Maximum Tensioner Stroke, ft Effective Tension at Top of Ring, kips Effective Tension at Top of DD2 LMRP, kips Effective Tension at Top of the Connector, kips Effective Tension at Bottom of the Connector, kips Effective Tension at Top of the HPHSG, kips Actual Tension at Top of DD2 LMRP, kips Actual Tension at Top of Connector, kips Actual Tension at Bottom of Connector, kips Actual Tension at Bottom of HPHSG, kips Upper Flex Joint Angle, deg LMRP Angle relative to vertical, deg Lower Flex Joint Angle, deg Angle of Riser at sea bed, deg Displacement of Riser at sea bed, ft Bending Moments (MM ft-lb) 36" x 2" Casing (X-65) 36" x 1.5" Casing (X-56) Low Pressure Housing High Pressure Housing Just Below Connector Total Moment at HPHSG-Connector Interface Top of BOP+LMRP Outer Barrel at Bottom of Tension Ring "WEAK" POINTS (Von-Mises combined stress, ksi) 36" x 2" Casing (65 ksi) 36" x 1.5" Casing (56 ksi) 28" x 0.75" Casing (52 ksi) Bottom of the Riser Adapter Outer Barrel at Bottom of Tension ring 39 Detailed Results – Case 1B Wellhead Connector Bending Moment Variation of Bending Moment Development Driller 2; 4992-ft Water Depth; GOM Initial Tension = 1018-kips (vertical slip ring tension) & Mud Weight =8.56-ppg 12 Bending Moment, ft-Mlb 10 36" x 2" Casing (X-65) Wellhead Bending Moment = 7.02 million ft-lb 8 Low Pressure Housing 6 4 High Pressure Housing Just Below Connector 2 0 0 1 2 3 4 5 6 7 8 Offset, % of Water Depth 40 9 10 11 12 Detailed Results – Case 1B Casing Stresses Variation of Maximum von-Mises Equivalent Stress in Casing Development Driller 2; 4992-ft Water Depth; GOM Initial Tension = 1018-kips (vertical slip ring tension) & Mud Weight =8.56-ppg 100 90 80 36" x 2" Casing (65 ksi) Stress, ksi 70 60 36" x 1.5" Casing (56 ksi) 50 40 30 28" x 0.75" Casing (52 ksi) 20 10 0 0 1 2 3 4 5 6 7 Offset, % of Water Depth 41 8 9 10 11 12 Detailed Results – Case 2B RISER CONFIGURATION: Mud Weight, ppg Vertical Tension at Top of Ring (at zero offset), kips 4992-ft Water Depth; Development Driller 2, GOM Top of High Pressure Housing 13-feet Above Mudline; Top of Low Pressure Housing 10-feet Above Mudline Elevation from Mudline (ft) 8.56 1425 Maximum Tensioner stroke = 50-ft Available Tensioner stroke =25-ft Tensioner Strokeout = 25-ft Pinned Pinned Nonlinear Rigid 0.00 5018.68 Tensioner/Wire Rope Stroke, ft Bottom Boundary Condition Top Boundary Condition Tensioner Stiffness, before stroke out Tensioner Stiffness, After stroke out Surface Current, kt OUTPUT: Vessel Offset, % water depth -280.00 5066.09 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 5018.68 85.07 43.73 38.00 13.00 85.07 43.73 38.00 6.37 5066.09 85.07 85.07 0.00 0.00 25.0 1411 702 95 57 -46 592 -6824 -3650 -784 0.00 0.00 0.00 0.00 0.00 25.3 1413 704 97 59 -46 594 -6822 -3648 -782 -0.41 0.40 0.36 0.31 0.14 26.1 1419 710 103 65 -45 600 -6816 -3642 -779 -0.83 0.81 0.70 0.64 0.29 27.3 1429 720 114 76 -44 611 -6805 -3632 -773 -1.24 1.26 1.01 1.01 0.47 29.0 1443 735 128 90 -43 625 -6791 -3618 -764 -1.66 1.74 1.28 1.41 0.68 31.1 1460 752 146 108 -41 643 -6774 -3600 -754 -2.08 2.25 1.51 1.83 0.92 33.8 1481 773 167 129 -39 664 -6752 -3579 -741 -2.51 2.78 1.71 2.28 1.18 36.9 1505 798 192 154 -37 689 -6727 -3554 -727 -2.93 3.33 1.88 2.76 1.46 40.4 1533 827 221 183 -34 717 -6699 -3525 -710 -3.36 3.90 2.02 3.25 1.78 44.5 1564 859 253 215 -31 749 -6666 -3492 -691 -3.80 4.50 2.11 3.78 2.12 48.96 1600 895 290 252 -27 785 -6630 -3456 -669 -4.24 5.13 2.17 4.33 2.49 49.39 2902 2184 1581 1543 97 2074 -5339 -2165 89 -2.99 6.42 0.68 5.62 3.72 49.45 4642 3855 3253 3215 258 3745 -3667 -492 1071 -2.64 7.25 0.12 6.57 5.02 6.53 to -114 -114 to -280 6.53 to 10.00 6.37 to 13.00 11.59 85.07 5015.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.71 0.00 0.45 0.70 0.68 0.02 0.00 1.45 0.00 0.91 1.39 1.37 0.05 0.00 2.21 0.00 1.36 2.08 2.04 0.07 0.00 2.99 0.01 1.80 2.76 2.71 0.09 0.00 3.77 0.01 2.24 3.43 3.37 0.10 0.00 4.58 0.01 2.68 4.10 4.03 0.11 0.00 5.39 0.01 3.12 4.77 4.68 0.13 0.00 6.21 0.01 3.55 5.42 5.32 0.13 0.00 7.05 0.01 3.98 6.06 5.95 0.14 0.00 7.91 0.01 4.39 6.69 6.57 0.14 0.00 9.36 0.01 4.46 6.73 6.59 0.04 0.00 10.11 0.03 3.88 5.79 5.66 0.01 0.00 6.53 to -114 -114 to -280 9.37 to -314 85.07 5015.80 2.9 3.4 3.4 11.7 21.6 6.7 3.4 5.8 12.7 21.8 11.5 3.4 9.6 13.8 22.0 16.4 3.4 13.6 14.9 22.2 21.5 3.6 17.6 15.9 22.6 26.7 3.8 21.7 16.9 23.0 31.9 4.0 25.9 17.9 23.4 37.2 4.1 30.1 18.8 23.9 42.6 4.3 34.4 19.7 24.5 48.0 4.4 38.8 20.5 25.2 53.6 4.5 43.2 21.4 25.9 64.3 5.7 52.1 40.3 178.9 74.1 11.0 60.8 68.9 362.8 Tensions and Deflections Maximum Tensioner Stroke, ft Effective Tension at Top of Ring, kips Effective Tension at Top of DD2 LMRP, kips Effective Tension at Top of the Connector, kips Effective Tension at Bottom of the Connector, kips Effective Tension at Top of the HPHSG, kips Actual Tension at Top of DD2 LMRP, kips Actual Tension at Top of Connector, kips Actual Tension at Bottom of Connector, kips Actual Tension at Bottom of HPHSG, kips Upper Flex Joint Angle, deg LMRP Angle relative to vertical, deg Lower Flex Joint Angle, deg Angle of Riser at sea bed, deg Displacement of Riser at sea bed, ft Bending Moments (MM ft-lb) 36" x 2" Casing (X-65) 36" x 1.5" Casing (X-56) Low Pressure Housing High Pressure Housing Just Below Connector Total Moment at HPHSG-Connector Interface Top of BOP+LMRP Outer Barrel at Bottom of Tension Ring "WEAK" POINTS (Von-Mises combined stress, ksi) 36" x 2" Casing (65 ksi) 36" x 1.5" Casing (56 ksi) 28" x 0.75" Casing (52 ksi) Bottom of the Riser Adapter Outer Barrel at Bottom of Tension ring 42 Detailed Results – Case 2B Wellhead Connector Bending Moment Variation of Bending Moment Development Driller 2; 4992-ft Water Depth; GOM Initial Tension = 1425-kips (vertical slip ring tension) & Mud Weight =8.56-ppg 12 Bending Moment, ft-Mlb 10 36" x 2" Casing (X-65) Wellhead Bending Moment = 6.73 million ft-lb 8 Low Pressure Housing 6 4 High Pressure Housing Just Below Connector 2 0 0 1 2 3 4 5 6 7 8 Offset, % of Water Depth 43 9 10 11 12 Detailed Results – Case 2B Casing Stresses Variation of Maximum von-Mises Equivalent Stress in Casing Development Driller 2; 4992-ft Water Depth; GOM Initial Tension = 1425-kips (vertical slip ring tension) & Mud Weight =8.56-ppg 100 90 80 36" x 2" Casing (65 ksi) Stress, ksi 70 60 36" x 1.5" Casing (56 ksi) 50 40 30 28" x 0.75" Casing (52 ksi) 20 10 0 0 1 2 3 4 5 6 7 Offset, % of Water Depth 44 8 9 10 11 12 Detailed Results – Case 3B RISER CONFIGURATION: Mud Weight, ppg Vertical Tension at Top of Ring (at zero offset), kips 4992-ft Water Depth; Development Driller 2, GOM Top of High Pressure Housing 13-feet Above Mudline; Top of Low Pressure Housing 10-feet Above Mudline Elevation from Mudline (ft) 8.56 2565 Maximum Tensioner stroke = 50-ft Available Tensioner stroke =25-ft Tensioner Strokeout = 25-ft Pinned Pinned Nonlinear Rigid 0.00 5018.68 Tensioner/Wire Rope Stroke, ft Bottom Boundary Condition Top Boundary Condition Tensioner Stiffness, before stroke out Tensioner Stiffness, After stroke out Surface Current, kt OUTPUT: Vessel Offset, % water depth -280.00 5066.09 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 5018.68 85.07 43.73 38.00 13.00 85.07 43.73 38.00 6.37 5066.09 85.07 85.07 0.00 0.00 25.0 2551 1840 1234 1196 64 1731 -5685 -2512 -115 0.00 0.00 0.00 0.00 0.00 25.3 2555 1844 1238 1200 64 1735 -5682 -2508 -113 -0.48 0.49 0.16 0.39 0.18 26.1 2566 1855 1249 1211 65 1746 -5670 -2497 -107 -0.96 1.00 0.30 0.81 0.39 27.2 2584 1874 1267 1229 67 1764 -5652 -2478 -96 -1.44 1.53 0.41 1.26 0.64 28.9 2608 1899 1293 1255 69 1790 -5626 -2453 -81 -1.91 2.09 0.50 1.74 0.92 30.9 2640 1931 1325 1287 73 1822 -5594 -2420 -62 -2.39 2.66 0.58 2.24 1.23 33.5 2677 1969 1363 1325 76 1860 -5556 -2382 -39 -2.87 3.25 0.63 2.75 1.56 36.4 2720 2013 1408 1370 81 1904 -5512 -2338 -13 -3.35 3.85 0.67 3.28 1.93 39.9 2770 2063 1458 1420 85 1954 -5461 -2287 17 -3.83 4.46 0.69 3.83 2.32 43.8 2826 2120 1515 1477 91 2010 -5404 -2230 50 -4.31 5.08 0.69 4.40 2.75 48.17 2889 2183 1579 1541 97 2074 -5340 -2166 88 -4.79 5.72 0.67 4.98 3.21 49.33 4017 3311 2709 2671 206 3202 -4211 -1037 751 -3.98 6.54 0.26 5.84 4.19 49.39 5716 4973 4371 4334 366 4864 -2549 626 1727 -3.46 7.24 -0.03 6.67 5.44 6.53 to -114 -114 to -280 6.53 to 10.00 6.37 to 13.00 11.59 85.07 5015.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.86 0.00 0.52 0.79 0.78 0.01 0.00 1.74 0.00 1.02 1.55 1.52 0.02 0.00 2.61 0.00 1.48 2.25 2.21 0.03 0.00 3.47 0.01 1.92 2.92 2.86 0.03 0.00 4.32 0.01 2.34 3.55 3.48 0.04 0.00 5.15 0.01 2.74 4.15 4.07 0.04 0.00 5.99 0.01 3.12 4.73 4.63 0.04 0.00 6.82 0.01 3.47 5.26 5.16 0.05 0.00 7.65 0.01 3.81 5.76 5.64 0.05 0.00 8.47 0.01 4.11 6.22 6.09 0.04 0.00 9.32 0.01 3.92 5.88 5.75 0.02 0.00 9.96 0.27 3.34 4.95 4.83 0.00 0.00 6.53 to -114 -114 to -280 9.37 to -314 85.07 5015.80 2.5 2.6 2.6 32.2 39.4 7.5 2.7 6.4 32.7 39.5 13.2 2.9 11.0 33.3 39.8 19.0 3.2 15.6 34.0 40.2 24.7 3.5 20.2 34.7 40.7 30.4 3.8 24.7 35.5 41.4 36.0 4.1 29.3 36.3 42.1 41.6 4.5 33.8 37.2 43.0 47.3 4.8 38.3 38.2 44.0 52.9 5.1 42.8 39.2 45.1 58.5 5.5 47.4 40.3 46.4 67.4 9.1 55.1 59.5 176.0 76.3 14.7 63.2 88.9 357.6 Tensions and Deflections Maximum Tensioner Stroke, ft Effective Tension at Top of Ring, kips Effective Tension at Top of DD2 LMRP, kips Effective Tension at Top of the Connector, kips Effective Tension at Bottom of the Connector, kips Effective Tension at Top of the HPHSG, kips Actual Tension at Top of DD2 LMRP, kips Actual Tension at Top of Connector, kips Actual Tension at Bottom of Connector, kips Actual Tension at Bottom of HPHSG, kips Upper Flex Joint Angle, deg LMRP Angle relative to vertical, deg Lower Flex Joint Angle, deg Angle of Riser at sea bed, deg Displacement of Riser at sea bed, ft Bending Moments (MM ft-lb) 36" x 2" Casing (X-65) 36" x 1.5" Casing (X-56) Low Pressure Housing High Pressure Housing Just Below Connector Total Moment at HPHSG-Connector Interface Top of BOP+LMRP Outer Barrel at Bottom of Tension Ring "WEAK" POINTS (Von-Mises combined stress, ksi) 36" x 2" Casing (65 ksi) 36" x 1.5" Casing (56 ksi) 28" x 0.75" Casing (52 ksi) Bottom of the Riser Adapter Outer Barrel at Bottom of Tension ring 45 Detailed Results – Case 3B Wellhead Connector Bending Moment Variation of Bending Moment Development Driller 2; 4992-ft Water Depth; GOM Initial Tension = 2565-kips (vertical slip ring tension) & Mud Weight =8.56-ppg 12 Bending Moment, ft-Mlb 10 36" x 2" Casing (X-65) Wellhead Bending Moment = 6.22 million ft-lb 8 Low Pressure Housing 6 4 High Pressure Housing Just Below Connector 2 0 0 1 2 3 4 5 6 7 8 Offset, % of Water Depth 46 9 10 11 12 Detailed Results – Case 3B Casing Stresses Variation of Maximum von-Mises Equivalent Stress in Casing Development Driller 2; 4992-ft Water Depth; GOM Initial Tension = 2565-kips (vertical slip ring tension) & Mud Weight =8.56-ppg 100 90 80 36" x 2" Casing (65 ksi) Stress, ksi 70 60 36" x 1.5" Casing (56 ksi) 50 40 30 28" x 0.75" Casing (52 ksi) 20 10 0 0 1 2 3 4 5 6 7 Offset, % of Water Depth 47 8 9 10 11 12 Soil Plasticity Concerns Lateral Displacement for Max Vessel Offset With guidance from the API document, the actual lateral deflection corresponding to this point of “failure” is assumed to be given by y = 8 yc = 8 (2.5) εc D; where εc is the strain corresponding to half the maximum stress on undrained compression test samples, and D is the casing diameter. Stack In our case, the value of εc is assumed to be 0.02 (soft clay); for a 36 inch casing this implies that the soil will not be able to bear lateral loads at all points where the lateral deflection is more than about 14.4 inch (1.2 ft). Casing Soil Per API 2A WSD, soil will not be able to bear lateral loads that exceed the ultimate lateral bearing capacity of the soil (P > Pu) for the short-term static load case. Check Displacements To conservatively estimate the penetration depth up to which the soil has “failed”, 11% vessel offset was considered for the intermediate top tension case (CASE 2B) and the lateral deflection of soil is noted, with the riser still connected to the stack. If the deflection is more than 14.4 inch, the soil is considered as “failed”, and the corresponding soil springs, over the appropriate penetration depths, are then removed for the riser disconnected analysis. For CASE 2B at 11% vessel offset, the deflection is more than 14.4 inch over a penetration depth of 28 ft. Now, the DD2 LMRP disconnected case is analyzed with 28 ft of soil removed to estimate the response of the wellhead/casing system after disconnection. 48 Results: 1 deg Initial Inclination with Vertical – Updated Soil Data 1 deg Initial Inclination - Lateral Displacement Profiles for Various Disconnection Scenarios 0.3 knot Background Current; Initial Wellhead/Casing Inclination of 1 degree 120 Stack Angle Relative to Vertical = Stack 1.4 deg Angle Relative to Vertical = 1.7 deg Distance from Mudline (ft) 70 20 -5 -4 -3 -2 -1 0 -30 -80 -130 -180 Lateral Displacement (ft) 49 1 2 3 1 deg Initial Inclination Lateral Displacement Profile at 0 ft Vessel Offset - Riser Connected After DD2 LMRP Disconnection - 0 ft Soil Removed After DD2 LMRP Disconnection - 28 ft Soil Removed 4 Contact Information Atul Ganpatye, atul.ganpatye@stress.com Kenneth Bhalla, kenneth.bhalla@stress.com Stress Engineering Services 13800 Westfair East Drive Houston, Texas 77041 Phone: (281) 955-2900 Fax: (281) 955-2638 www.stress.com 50