TPFL: Turbine Cascade Unsteady Boundary Layer Research Cascade Flow Research Capability Following figures present experimental results dealing with the measurement of boundary layer development along the suction surface of a low pressure turbine blade under periodic unsteady wake flow conditions. For more details, please see the publication list in CV CV of Dr. Schobeiri Introduction: Wake Interaction Boundary transition in turbomachines is determined by: Change of frame of reference that inherently causes periodic unsteady flow consisting of wakes with high TI- vortical cores and low TI- flow region Wake flow impinges on the surface of the following cascade and periodically changes the portion of the laminar boundary layer to turbulent and affects the turbine aerodynamics, efficiency, performance and heat transfer Schematics of Rotor-Stator Interaction TPFL Unsteady Turbine Cascade Research Facility Simulation of periodic unsteady wakes impinging on turbine blades U U Wake generator Air supply unit S1 V U 8 W S2 6 5 Spacing S3 1 2 1 Spacing S4 Test section 7 15 16 (a) Wakes from turbine blades 4 U 16 End View V 12 10 14 U W 11 Adjustable height: y =130 mm (b) Wakes from turbine rods 1 Static pressure blade 5 Traversing system 9 Inlet nozzle 13 2 Blade with hot film sensors 6 Transition duct 10 Hydraulic cylinders 14 3 Wake generating rods 7 Straight duct 11 Pivot point 15 Honeycomb flow straightener 4 Wake generator 8 Timing belts with rod attachments 12 Wake generator e-motor 16 Traversing slots TPFL: The Turbomachinery Performance and Flow Research Laboratory Texas A&M University M. T. Schobeiri Large silence chamber with honeycom and five screens Telescope supprt INTRODUCTION: LOW-PRESSUER TURBINE AERODYNAMICS Low Pressure Turbine (LPT) stage of aircraft gas turbine engines operates within the following Re-range: Take off: Re = 400,000 (high Re) Cruise: Re = 100,000 (low Re) Routine operations Re = 400,000 to 100,000 LP-Turbine Fig. 1: A twin-spool aircraft gas turbine with a fan-stage, HP, IP, and LP compressor and turbine stages Introduction: LPT-Aerodynamics Suction Surface S te a d yIn le tF lo w : R e = 1 0 0 0 0 0 -4 -3 .5 -3 S u c tio ns u rfa c e -2 .5 Cp -2 -1 .5 -1 -0 .5 Pressure Surface 0 P re s s u res u rfa c e 0 .5 1 0 0 .2 0 .4 s /s o 0 .6 0 .8 Fig. 2: LPT-blade, suction side Fig. 3: Pressure distribution On Suction surface: Negative pressure gradient: Acceleration, stable laminar boundary layer Change of pressure gradient: Onset of a separation bubble, manifestation Further change of pressure gradient: Re-attachment of separated flow 1 Parameters Affecting LPT-Aerodynamics Flow parameters: Re Number, Mach Number Unsteady Wakes - Wake Frequency - Wake Width - Wake Turbulence Freestream Turbulence Intensity Blade geometry: Suction, pressure surface configuration (front, aft-load) Inlet, exit angle (total flow deflection) - Responsible for pressure distribution, location of separation bubble RESEARCH OBJECTIVES To investigate the impact of the periodic unsteady inlet flow conditions on the development of the boundary layer separation. To provide detailed steady and unsteady boundary flow information to understand the underlying physics of the onset and the extent of the separation zone under the unsteady wake effects. To extend the intermittency based unsteady boundary layer transition model developed by Schobeiri and his co-workers to the boundary layer cases with separation. To create a bench mark data base for comparison with numerical computation using DNS or RANS-codes. UNSTEADY FLOW TURBINE CASCADE RESEARCH FACILITY SIMULATION OF PERIODIC UNSTEADY WAKE FLOW CONDITION S3= 80 mm S2=160 mm S1= RESULTS AND DISCUSSIONS:Unsteady Wake Flow Investigations Time-averaged velocity profiles along the suction surface of the blade at Ω=0 Periodic Generation and Suppression of the Separation Bubble Contour plot of the ensemble averaged velocity distribution showing the effect of periodic wakes an the separation zone at different streamwise positions at Ω =1.59 =1.59,s/so=0.52 (a) 10 10 9 9 y(mm) 7 6 5 4 3 2 1 V(m/s) 7.79 7.46 7.13 6.80 6.46 6.13 5.80 5.47 5.13 4.80 4.47 4.14 3.80 3.47 3.14 2.00 8 7 y(mm) V(m/s) 8.29 7.94 7.58 7.22 6.87 6.51 6.15 5.80 5.44 5.08 4.72 4.37 4.01 3.65 3.30 2.00 8 =1.59,s/so=0.546 (b) 6 5 4 3 2 1 1 t/ 2 1 t/ 2 Periodic Generation and Suppression of the Separation Bubble Contour plot of the ensemble averaged velocity distribution showing the effect of periodic wakes an the separation zone at different streamwise positions at Ω =1.59 =1.59,s/so=0.651 (e) =1.59,s/so=0.674 (f) 10 14 V(m/s) 8.16 7.69 7.22 6.75 6.28 5.81 5.34 4.87 4.40 3.92 3.45 2.98 2.51 2.04 2.00 8 y(mm) 7 6 5 4 3 V(m/s) 8.40 7.93 7.46 6.99 6.52 6.05 5.58 5.11 4.64 4.17 3.70 3.23 2.76 2.29 2.00 12 10 y(mm) 9 8 6 4 2 2 1 1 t/ 2 1 t/ 2 Periodic Generation and Suppression of the Separation Bubble Temporal behavior of the separation zone behavior unsteady case Ω =1.59 (SR =160mm) =1.59, t/=0.05 =1.59, t/=0.25 10 10 9 9 y(mm) 7 6 5 4 3 7 6 5 4 3 2 2 1 1 0.5 0.6 s/so 0.7 0.8 V/Uµ 1.12 1.05 0.98 0.91 0.83 0.76 0.69 0.62 0.55 0.48 0.40 0.33 0.26 0.19 0.12 8 y(mm) V/Uµ 1.08 1.01 0.94 0.88 0.81 0.74 0.67 0.60 0.54 0.47 0.40 0.33 0.27 0.20 0.13 8 0.5 0.6 s/so 0.7 0.8 Periodic Generation and Suppression of the Separation Bubble Temporal behavior of the separation zone behavior unsteady case Ω =1.59 (SR =160mm). Note the development of the separation bubble. =1.59, t/=0.50 =1.59, t/=0.75 10 10 9 9 y(mm) 7 6 5 4 3 7 6 5 4 3 2 2 1 1 0.5 0.6 s/so 0.7 0.8 V/Uµ 1.07 1.00 0.93 0.86 0.80 0.73 0.66 0.60 0.53 0.46 0.39 0.33 0.26 0.19 0.13 8 y(mm) V/Uµ 1.01 0.95 0.89 0.83 0.77 0.71 0.65 0.59 0.53 0.47 0.41 0.35 0.29 0.23 0.17 8 0.5 0.6 s/so 0.7 0.8 Periodic Generation and Suppression of the Separation Bubble Physics of Contraction, Separation and Regeneration of the Separation Zone 4 2 Suppression ends regeneration begins at t/ = 2.0 y(mm) 3 Contraction ends at t/ = 1.41 Contraction begins at t/ = 1.25 SR=160mm, s/so=0.651 1 0.5 1 1.5 t/ 2 2.5 More Details on Generation and Suppression of the Separation Bubble Contraction, Separation and Regeneration of the Separation Zone velocity 3 2 1 0 high v vx4, V(m/s) 4 high V Wake external region 5 s/s0=0.651, y= 2.85mm fluctuation Vortical core 1 t/ 2 3 Periodic Generation and Suppression of the Separation Bubble 5 Contraction end at t/ = 1.41 vx4, V(m/s) 4 Contraction begin at tt = 1.25 Re-generation starts at t/ = 2.0 3 (a) (b) (c) (d) 2 suppression from 1.41 to 2.0 1 0 1 t/ 2 3 Details: Contraction phase starts at the point, where vrms/t > 0 start, Regeneration phase starts at the point, where of vrms/t < 0 starts Boundary Layer Integral Quantities Boundary layer ensemble-averaged integral momentum deficiency thickness for steady case Ω =0 (SR = )and unsteady cases Ω =1.59(SR =160mm) and Ω =3.18 (SR =80mm) 1.15 1.15 (a) 1.10 SR=160mm (b) s/so=0.588 1.05 2/(2)=0 1.05 1.00 1.00 0.95 0.95 0.90 0.90 0.85 s/so=0.368 0.85 0 1 t/ 2 0.80 0 3 1 1.80 1.70 (c) SR=160mm 1.60 1.50 1.40 s/so=0.705 s/so=0.767 1.30 1.20 1.10 1.00 0.90 0.80 0.70 0.60 0 s/so=0.617 s/so=0.52 s/so=0.384 2/(2)=0 2/(2)=0 SR=160mm 1.10 s/so=0.422 s/so=0.805 1 s/so=0.849 t/ 2 3 t/ 2 3 Boundary Layer Integral Quantities Boundary layer momentum thickness time-averaged 25 160mm 80mm norod 1 10 160mm 80mm norod 20 15 5 10 5 0.2 0.4 s/so 0.6 0.8 0.2 s/so 0.6 0.8 8 5 7 160mm 80mm norod 6 H12 4 2 0.4 3 160mm 80mm norod 5 4 2 3 1 2 0.2 0.4 s/so 0.6 0.8 0.4 0.6 s/so 0.8