Chapter 3: The Structure of Crystalline Solids ISSUES TO ADDRESS... • How do atoms assemble (arrange) into solid structures? (focus on metals) • How does the density of a material depend on its structure? • When do material properties vary with the sample (i.e., part) orientation? Structure Levels: Subatomic now: Atomic Chapter 3 - 1 Energy and Packing • Non dense, random packing Energy typical neighbor bond length typical neighbor bond energy • Dense, ordered packing r Energy typical neighbor bond length typical neighbor bond energy r Dense, ordered packed structures tend to have lower energies. Chapter 3 - 2 Materials and Packing Crystalline materials... • atoms pack in periodic, 3D arrays • typical of: -metals -many ceramics -some polymers Noncrystalline materials... • atoms have no periodic packing • occurs for: -complex structures -rapid cooling "Amorphous" = Noncrystalline crystalline SiO2 Si Oxygen noncrystalline SiO2 Chapter 3 - 3 Crystal Systems Unit cell: smallest repetitive volume which contains the complete lattice pattern of a crystal. There are 6 lattice parameters Their different combinations lead to: 7 crystal systems (shapes) 14 crystal lattices In metals: Cubic and Hexagonal a, b, and c are the lattice constants Fig. 3.4, Callister 7e. Chapter 3 - 4 Table 3.2 Lattice Parameter Relationships and Figures Showing Unit Cell Geometries for the Seven Crystal Systems See other shapes Chapter 3 - 5 Metallic Crystal Structures • How can we stack metal atoms to minimize empty space? 2-dimensions vs. Now stack these 2-D layers to make 3-D structures Chapter 3 - 6 Metallic Crystal Structures • Tend to be densely packed. • Reasons for dense packing: - Typically, only one element is present, so all atomic radii are the same. - Metallic bonding is not directional. - Nearest neighbor distances tend to be small in order to lower bond energy. - Electron cloud shields cores from each other • Have the simplest crystal structures. We will examine three such structures... Chapter 3 - 7 Parameters in Studying Crystal Structures • • • • Number and Position of Atoms in unit cell Coordination No. No. of touching-neighbor atoms Cube edge (length) Atomic Packing Factor (APF): Fraction of volume occupied by atoms Fraction of empty space = 1 – APF APF = Total volume of atoms in the unit cell Volume of the unit cell Chapter 3 - 8 Simple Cubic Structure (SC) • Rare due to low packing density (only Po* has this structure) • Close-packed directions are cube edges. • Coordination # = 6 (# nearest neighbors) * Po: Polonium Chapter 3 - 9 Atomic Packing Factor (APF) Volume of atoms in unit cell* APF = Volume of unit cell *assume hard spheres • APF for a simple cubic structure = 0.52 atoms unit cell a R=0.5a APF = volume atom 4 p (0.5a) 3 1 3 a3 close-packed directions contains 8 x 1/8 = 1 atom/unit cell volume unit cell Chapter 3 - 10 Body Centered Cubic Structure (BCC) Atoms touch each other along cube diagonals. examples: Cr, Fe(), W, Ta, Mo* Coordination # = 8 No of Atoms per unit cell = 1 center + 8 corners x 1/8 =2 atoms --Note: All atoms are identical; the center atom is shaded differently only for ease of viewing. * Cr: Chromium, W: Tungsten, Ta: Tantalum, Mo: Molybdenum Chapter 3 - 11 Atomic Packing Factor: BCC • APF for a body-centered cubic structure = 0.68 3a a 2a R No. atoms Close-packed directions: length = 4R = 3 a a 4 volume atom p ( 3a/4) 3 2 unit cell 3 APF = volume 3 a unit cell Chapter 3 - 12 Face Centered Cubic Structure (FCC) Atoms touch each other along face diagonals. ex: Al, Cu, Au, Pb, Ni, Pt, Ag Coordination # = 12 No of atoms per unit cell = 6 face x 1/2 + 8 corners x 1/8 = 4 atoms --Note: All atoms are identical; the center atom is shaded differently only for ease of viewing. Chapter 3 - 13 Atomic Packing Factor: FCC • APF for a face-centered cubic structure = 0.74 maximum achievable APF 2a Close-packed directions: length = 4R = 2 a a atoms volume 4 3 p ( 2a/4) 4 unit cell atom 3 APF = volume 3 a unit cell Chapter 3 - 14 FCC Stacking Sequence • ABCABC... Stacking Sequence • 2D Projection B B C A B B B A sites C C B sites B B C sites • FCC Unit Cell A B C Chapter 3 - 15 Hexagonal Close-Packed Structure (HCP) • ABAB... Stacking Sequence • 3D Projection c • 2D Projection A sites Top layer B sites Middle layer A sites Bottom layer a • Coordination # = 12 • APF = 0.74 • c/a = 1.633 No. of atoms/unit cell = 6 ex: Cd, Mg, Ti, Zn Cd: Cadmium, Mg: Magnesium, Ti: Titanium, Zn: Zinc Chapter 3 - 16 Polymorphism Polymorphous Material: Same Material with two or more distinct crystal structures iron system Crystal Structure is a Property: It may vary with temperature liquid Allotropy /polymorphism Examples Titanium: , -Ti BCC 1538ºC -Fe Carbon: diamond, graphite FCC 1394ºC -Fe 912ºC BCC -Fe Heating Chapter 3 - 17 Theoretical Density, r Density = r = r = where Mass of Atoms in Unit Cell Total Volume of Unit Cell nA VC NA n = number of atoms/unit cell A = atomic weight VC = Volume of unit cell = a3 for cubic NA = Avogadro’s number = 6.023 x 1023 atoms/mol Chapter 3 - 18 Theoretical Density, r Example: For Cr Known: A = 52.00 g/mol and R = 0.125 nm Crystal Structure: BCC For BCC: n = 2 and a = 4R/ 3 = 0.2887 nm Calculate: atoms unit cell r= volume unit cell Compare 2 52.00 g mol a3 6.023 x 1023 rtheoretical = 7.18 g/cm3 ractual = 7.19 g/cm3 R a atoms mol Chapter 3 - 19 Densities of Material Classes In general rmetals > rceramics > rpolymers 30 Why? 20 Metals have... • close-packing (metallic bonding) 10 Ceramics have... • less dense packing • often lighter elements Polymers have... r (g/cm3 ) • often large atomic masses • low packing density (often amorphous) • lighter elements (C,H,O) Composites have... • intermediate values 5 4 3 2 1 0.5 0.4 0.3 Metals/ Alloys Platinum Gold, W Tantalum Silver, Mo Cu,Ni Steels Tin, Zinc Titanium Aluminum Magnesium Water Graphite/ Ceramics/ Semicond Composites/ fibers Polymers Based on data in Table B1, Callister *GFRE, CFRE, & AFRE are Glass, Carbon, & Aramid Fiber-Reinforced Epoxy composites (values based on 60% volume fraction of aligned fibers in an epoxy matrix). Zirconia Al oxide Diamond Si nitride Glass -soda Concrete Silicon Graphite PTFE Silicone PVC PET PC HDPE, PS PP, LDPE Glass fibers GFRE* Carbon fibers CFRE* Aramid fibers AFRE* Wood Chapter 3 - 20 Structure-Properties Materials-Structures • Amorphous: Random atomic orientation • Crystalline: – Single Crystal Structure: One Crystal Perfectly repeated unit cells. – Polycrystalline Many crystals Properties Anisotropy: depend on direction Isotropy: does not depend on direction Chapter 3 - 21 Single Crystals • Some engineering applications require single crystals: --diamond single crystals for abrasives --turbine blades • Properties of crystalline materials often related to crystal structure. Ex: Quartz fractures more easily along some crystal planes than others. Chapter 3 - 22 Properties for Single and Polycrystals E (diagonal) = 273 GPa Single Crystals -Properties vary with direction: anisotropic. -Example: the modulus of elasticity (E) in BCC iron: Polycrystals - Properties may/may not vary with direction. -If grains are randomly oriented: isotropic. (Epoly iron = 210 GPa) E (edge) = 125 GPa 200 mm -If grains are textured, anisotropic. Chapter 3 - 23 Polycrystals • Most engineering materials are polycrystals. Anisotropic 1 mm Isotropic • Each "grain" is a single crystal (composed of many unit cells). • If grains are randomly oriented, overall component properties are not directional. • Grain sizes typ. range from 1 nm to 2 cm (i.e., from a few to millions of atomic layers). Chapter 3 - 24 Point Coordinates z Point coordinates for unit cell center are 111 c a/2, b/2, c/2 y 000 a x b ½½½ Point coordinates for unit cell corner are 111 z 2c Translation: integer multiple of lattice constants identical position in another unit cell b y b Chapter 3 - 25 Crystallographic Directions Vectors or lines between two points Described by indices Algorithm (for obtaining indices) 1. Vector repositioned (if necessary) to pass through origin. 2. Read off projections in terms of unit cell dimensions a, b, and c 3. Adjust to smallest integer values (multiply by a factor) 4. Enclose in square brackets, no commas [uvw] (note: If the value is –ve put the – sign over the number) x Instead of 1 and 2: you can 1. Determine coordinates of head (H) and tail (T) 2. Subtract: head – tail Then as before (steps 3 and 4) Ex 2: -1, 1, 1 => [ 111 ] z y Ex 1: 1, 0, ½ 2, 0, 1 [ 201 ] (overbar represents a negative index) families of directions <uvw> Chapter 3 - 26 Linear Density • Linear Density of Atoms LD = Number of atoms Unit length of direction vector ex: linear density of Al in [110] direction [110] a = 0.405 nm # atoms LD = length 2 = 3.5 nm -1 2a a Chapter 3 - 27 HCP Crystallographic Directions Algorithm z 1. Vector repositioned (if necessary) to pass through origin. 2. Read off projections in terms of unit cell dimensions a1, a2, a3, or c 3. Adjust to smallest integer values 4. Enclose in square brackets, no commas a2 [uvtw] - a3 a2 a1 ex: ½, ½, -1, 0 -a3 a2 2 => [ 1120 ] a3 dashed red lines indicate projections onto a1 and a2 axes a1 2 a1 Chapter 3 - 28 HCP Crystallographic Directions • Hexagonal Crystals – 4 parameter Miller-Bravais lattice coordinates are related to the direction indices (i.e., u'v'w') as follows. z [ u 'v 'w ' ] [ uvtw ] a2 - a3 a1 1 u = (2 u ' - v ') 3 1 v = (2 v ' - u ') 3 t = - (u +v ) w = w' Fig. 3.8(a), Callister 7e. Chapter 3 - 29 Crystallographic Planes Chapter 3 - 30 Crystallographic Planes • Miller Indices: Reciprocals of the (three) axial intercepts for a plane, Cleared of fractions & common multiples. All parallel planes have same Miller indices. • Algorithm (for obtaining Miller Indices) If the plane passes through the origin, choose another origin 1. Read off intercepts of plane with axes (in terms of a, b, c) 2. Take reciprocals of intercepts 3. Reduce to smallest integer values 4. Enclose in parentheses ( ), no commas i.e., (hkl) Chapter 3 - 31 Crystallographic Planes z Example 1 1. Intercepts 2. Reciprocals 3. Integers a 1 1/1 1 1 4. Miller Indices (110) Example 2 1. Intercepts 2. Reciprocals 3. Integers a 1/2 1/½ 2 2 4. Miller Indices (100) b 1 1/1 1 1 c 1/ 0 0 c y b a x b 1/ 0 0 c 1/ 0 0 z c y a b x Chapter 3 - 32 Crystallographic Planes z Example 3 1. Intercepts 2. Reciprocals 3. 4. Integers Miller Indices a 1/2 1/½ 2 6 b 1 1/1 1 3 (634) c c 3/4 1/¾ 4/3 4 a x y b Family of Planes {hkl} Ex: {100} = (100), (010), (001), (100), (010), (001) Chapter 3 - 33 Crystallographic Planes (HCP) • In hexagonal unit cells the same idea is used z example 1. Intercepts 2. Reciprocals 3. Integers a1 1 1 1 1 a2 1/ 0 0 a3 -1 -1 -1 -1 c 1 1 1 1 a2 a3 4. Miller-Bravais Indices (1011) a1 Chapter 3 - 34 Planar Density Concept The atomic packing of crystallographic planes No. of atoms per area of a plane Importance Iron foil can be used as a catalyst. The atomic packing of the exposed planes is important. Example a) Draw (100) and (111) crystallographic planes for Fe (BCC). b) Calculate the planar density for each of these planes. Chapter 3 - 35 Planar Density of (100) Iron Solution: At T < 912C iron has the BCC structure. 2D repeat unit (100) a= 4 3 R 3 Radius of iron R = 0.1241 nm atoms 2D repeat unit Planar Density = area 2D repeat unit 1 a2 = 1 4 3 R 3 atoms atoms 19 = 1.2 x 10 2 = 12.1 2 nm m2 Chapter 3 - 36 Planar Density of (111) Iron Solution (cont): (111) plane 1 atom in plane/ unit surface cell 2a atoms in plane atoms above plane atoms below plane h= 3 a 2 2 atoms 2D repeat unit 4 3 16 3 2 2 area = 2 ah = 3 a = 3 R = R 3 3 1 atoms = = 7.0 2 Planar Density = area 2D repeat unit 16 3 3 R 2 nm 0.70 x 1019 atoms m2 Chapter 3 - 37 Determination of Crystal Structure Wave: has an amplitude and wave length (l) Diffraction: phase relationship between two (or more) waves that have been scattered. Scattering: – – In-phase Out-of-phase Constructive Destructive Detecting scattered waves after encountering an object: Identify positions of atoms مثل الرؤية البصرية Diffraction occurs when a wave encounters a series of regularly spaced atoms – IF: 1) The obstacles are capable of scattering the wave 2) Spacing between them nearly = wave length Wave length depend on the source (i.e. material of the anode). Chapter 3 - 38 X-Ray Diffraction • Diffraction gratings must have spacings comparable to the wavelength of diffracted radiation. • Can’t resolve spacings l Chapter 3 - 39 Constructive versus Destructive Diffraction Chapter 3 - 40 Constructive X-Ray Diffraction Chapter 3 - 41 X-Ray Experiment Chapter 3 - 42 X-Rays to Determine Crystal Structure • Incoming X-rays diffract from crystal planes. reflections must be in phase for a detectable signal extra distance traveled by wave 2 q d Interplaner spacing spacing between planes Constructive diffraction occurs when the second wave travels a distance = n l From Geometry extra traveled distance = 2 d sin q Then nl d= 2 sin qc In-phase X-ray intensity q l Constructive q qc Chapter 3 - 43 Calculations Measurement of critical angle, qc, allows computation of planar spacing, d. nl d= 2 sin qc d= a (h2+k2+l2)0.5 Bragg’s Law, n: order of reflection for plane (h k l) Atoms in other planes cause extra scattering For validity of Bragg’s law For BCC h+k+l = even For FCC h, k, l all even or odd Sample calculations Given the plane indices and Crystal structure, get a (from C.S. and R) and d (from indices) Then with wavelength get angle or wavelength Chapter 3 - 44 Solved Problem 3.58 Determine the expected diffraction angle for the first-order reflection from the (310) set of planes for BCC chromium when monochromatic radiation of wavelength 0.0711 nm is used. BCC d= a for plane (h k l) (h2+k2+l2)0.5 For (310) Brag’s Law Chapter 3 - 45 X-Ray Diffraction Pattern z z Intensity (relative) c a x z c b y (110) a x c b y a x (211) b (200) Diffraction angle 2q Diffraction pattern for polycrystalline -iron (BCC) Chapter 3 - 46 y SUMMARY • Atoms may assemble into crystalline or amorphous structures. • Common metallic crystal structures are FCC, BCC, and HCP. • Coordination number and atomic packing factor are the same for both FCC and HCP crystal structures. • We can predict the density of a material, provided we know the atomic weight, atomic radius, and crystal geometry (e.g., FCC, BCC, HCP). • Crystallographic points, directions and planes are specified in terms of indexing schemes. Crystallographic directions and planes are related to atomic linear densities and planar densities. Chapter 3 - 47 SUMMARY • Materials can be single crystals or polycrystalline. Material properties generally vary with single crystal orientation (i.e., they are anisotropic), but are generally non-directional (i.e., they are isotropic) in polycrystals with randomly oriented grains. • Some materials can have more than one crystal structure. This is referred to as polymorphism (or allotropy). • X-ray diffraction is used for crystal structure and interplanar spacing determinations. Chapter 3 - 48