SPINNING NORMS Prof. R. Chattopadhyay IIT, Delhi Table 1 Cotton fibre characteristics for different yarn counts Yarn Count (Nm) < 16 16-23 24-32 Cotton Variety Staple length (mm) 2.5% SL (mm) UR (%) Finene ss (Mic) Tenacity g/tex Trash (%) Deshi, < 20 Wagad, Striping & Comber waste 16.8 – 48 - 4.7- 16.2- 3- 10 22.1 53 7.4 21.9 Wagad, Virnar, Jayadhar & Stripping 21.5 - 48 - 20 - 23 Virnar, 22 - 24 AK-235, Gaorani, J-34, CJ73, Y-1, V797, F-414 23.4 23.226.1 53 4652 4.6 – 5.2 3.95.2 1 5.0 - 5-10 21.9 16.9 24.0 3 - 10 Yarn Count (Nm) 33-42 43-52 53-62 Cotton Variety Staple length (mm) 2.5% SL (mm) UR (%) Finene Tenacity ss g/tex (Mic) Trash (%) J-34, CJ16.973, Y-1, V- 24 797, F-414, A-51/9 18.1F-414, A51/9, SRT- 22.2 1, 1007, Laxmi, Shankar-4 (B), JKHY1 23.226.1 46- 52 3.85.2 16.924.0 3- 10 23.429.5 44.649.4 3.64.6 18.122.2 6- 8 Digvijay, co2, SRT1, 1007, Laxmi, Shankar-4 (B) 23.729.5 44.649.0 3.54.6 18.122.2 6-7 - Yarn Count (Nm) Cotton Variety Staple length (mm) 2.5% SL (mm) UR (%) Finene Tenacity ss g/tex (Mic) Trash (%) 1007, Laxmi, Shankar-4 (A), (B) & (E), American 1.1/8 Shankar-4 (A), MCU-5 (A) & (B), Varalaxmi (B) Sudan GI, Sudan GS 26.329.5 44.649.4 3.64.0 18.222.2 6-7 25.634.9 45.749.0 2.84.0 21.228.3 21.228.3 103-137 Varalaxmi (A) & (B), MCU-5 (A),(Sudan GS, Giza68) 25.834.9 4250 2.84.0 21.228.3 5-6 63-70 71-102 Yarn Count (Nm) Cotton Variety Staple length (mm) 2.5% SL (mm) UR (%) Finene Tenacity ss g/tex (Mic) Trash (%) 138-170 Varalaxmi (A), Suvin (Giza-45) - 3537.4 4549.5 2.7-3.1 30.1-32.6 3 170 and Suvin above (Giza-45) 41.0 37.6 49.5 2.7-3.0 30.8-33.0 2 Note: These are only indicative values. The characteristics are variable from year to year. Source: CIRCOT, Mumbai; KVIC, Mumbai. Table 2 Properties of polyester to be blended with cotton for different end-uses End-uses Yarn count group (Nm) Length (mm) Fineness (den) Tenacity (g/ den) Shirting and sarees 70 -100 38- 44 1.2 4.5- 6.0 Suiting 2/50- 2/70 38- 44 1.5 4.5 - 5.5 Table 3 Norm for yarn count CV% Metric count group Count CV% Cotton Coarser (Up to 24) Medium (24 to 70) Finer (Above 70) 10 8 6 Polyvastra For all count groups 6 Table 4 Norms for yarn CSP Lea dimensions Metric count group (Nm) Cotton Below 6 6 – 16 16 – 24 24 – 36 36 – 50 50 – 70 70 – 85 85 – 100 100–140 Above 140 Polyvastra Below 36 36 – 70 70 – 100 100 -140 80 threads, 120 yard Normal Superior (Nm Kg) (Nm Kg) 100 threads, 100m Normal Superior (Nm Kg) (Nm Kg) * 750 950 1000 1050 1150 1200 1500 1520 1450 * 900 1050 1100 1200 1270 1300 1650 1700 1550 * 900 1140 1200 1260 1380 1440 1800 1820 1740 * 1080 1260 1320 1520 1520 1560 1980 2040 1860 * 2080 2080 * * 2280 2150 * * 2500 2500 * * 2740 2580 * Table 5 Norm for CSP CV% Metric count group CSP CV% Cotton 12 Polyvastra 12 Table 6 Norms for yarn unevenness values (U%) Metric count group Unevenness (U%) Cotton For all count groups 22 Polyvastra For all count groups 19 Table 7 Imperfections in khadi yarn Metric count group Total Imperfections (Nos / Km) Thick Places (Nos/Km) Thin Places (Nos/Km) Neps (Nos/Km) Cotton Below 6 6 – 16 16 – 24 24 – 36 36 – 50 50 – 70 70 – 85 85 – 100 100–140 Above 140 * * * 4700 5800 8300 * * * 7700 * * * 1600 1700 2500 * * * 2100 * * * 1600 1600 2450 * * * 2500 * * * 1250 2100 2600 * * * 2900 Polyvastra Below 36 36 – 70 70 – 100 100 -140 * 3800 * * * 1400 * * * 930 * * * 1600 * * Table 8 Appearance grade for khadi yarn Metric count group Cotton Up to 16 16 to 36 Above 36 Polyvastra For all count groups Appearance grade D D or D+ D or C C Table 9 Norm for twist in the yarn Metric count group Cotton Below 6 6 – 16 16 – 24 24 – 36 36 – 50 50 – 70 70 – 85 85 – 100 100–140 Above 140 Polyvastra Below 36 36 – 70 70 – 100 100 -140 Minimum twist (Turns/inch) Maximum twist (Turns/inch) Minimum twist (Turns/cm) Maximum twist (Turns/cm) * 11.0 15.0 19.0 20.5 23.0 26.0 25.0 32.0 38.0 * 15.0 19.0 22.0 25.0 27.0 30.0 39.0 40.0 50.0 * 5 6 7 8 9 10 11 13 15 * 6 7 9 10 11 12 15 16 20 * 20.0 23.0 * * 23.0 26.0 * * 8 9 * * 9 10 * Table 10 BIS Norms of some cotton khadi fabrics (Constructional parameters and property) Types of Fabric Metric Count of Yarn (Nm Warp Thread Density Weft Ends/cm Picks/cm 14 16 (Double) (Double) Bed sheets (Bleached) 27 27 Bunting Cloth (Dyed) 17 14 14 30 30 16 Pugre Cloth (Bleached or Dyed) Mass g/m2 Breaking load (on 10x20 cm strip, N Warp Weft 190 490 390 13 190 450 330 16 110 334 294 Types of Fabric Metric Count of Yarn (Nm Warp Weft a) 14 a) 14 b) 14 b) 10 c) 17 c) 17 d) 24 d) 20 e) 34 e) 34 Long Cloth (Bleached) 27 20 Dosuti (Bleached or Dyed) a) 27 a) 27 b) 20 b) 17 Honey Comb and Huck-aBack Towels (Bleached) Thread Density Ends/cm Picks/cm Mass g/m2 Breaking load (on 10x20 cm strip, N Warp Weft 11 (Double) 11 (Double) 8 (Double) 18 (Double) 11 (Double) 9 (Double) 7 (Double) 8 (Double) 13 (Double) 9 (Double) 360 450 430 325 620 530 198 450 450 290 1200 660 218 630 530 17 17 160 392 372 205 760 660 260 800 660 14 13 (Double) (Double) 12 11 (Double) (Double) Types of Fabric Napkins and Table Cloth (Bleached) Metric Count of Yarn (Nm Warp Weft Thread Density Ends/cm Picks/cm a) 27 a) 27 14 13 (Double) (Double) 17 17 b) 27 b) 20 Dungri Cloth (Bleached) 17 17 13 Dusters (Bleached) 17 14 Lining Cloth (Dyed) Sheeting Cloth (Bleached) 20 20 Mass g/m2 Breaking load (on 10x20 cm strip, N Warp Weft 205 760 660 160 390 370 12 180 390 370 13 12 170 450 430 17 16 14 185 450 430 20 16 16 170 450 450 Types of Fabric Sponge Cloth (Grey) Metric Count of Yarn (Nm Warp 200/2 Weft 14 or 7 Thread Density Ends/cm Picks/cm 9 9 Tolerance percentage for thread density = ±1 Method of test: 1. Thread density: IS 1963: 1981 2. Mass (g/m2)- IS 1964:1970, 3. Breaking load- IS 1969:1985 Mass g/m2 90 Breaking load (on 10x20 cm strip, N Warp - Weft - Table 11 Constructional parameters and physical property of additional khadi fabrics Types of Fabric Kurta, pajama & salwar suit Dhoti Saree Metric count Range Thread density (per cm) Range GSM (g/m2) Yarn count used (Nm) Warp Weft Warp Weft 20-30 24- 27 20- 27 17- 21 11- 14 119- 138 30-50 31- 49 29- 47 16- 29 14- 21 95- 148 50-80 52 52 37 26 125 80-100 - - - - - Above 100 101- 126 108- 165 37- 61 40- 44 59- 107 Medium 40- 59 51- 58 20- 25 16- 23 82- 90 Superfine 108- 145 105- 140 33- 35 27- 51 59- 63 Medium 50 54 20 16 74 Fine 83 82 36 26 78 Superfine 102- 141 115- 150 28- 32 22- 32 43- 45 Types of Fabric Kurta, pajama & salwar suit Dhoti Saree Yarn count used (Nm) Breaking Strength (N) Range Elongation % Range Warp Weft Warp Weft 20-30 120- 235 95- 170 7- 10 10- 14 30-50 140- 330 125- 210 8- 18 8- 27 50-80 245 210 11 11 80-100 - - - - Above 100 110- 305 170- 225 8-9 8- 9 Medium 165- 200 95- 190 11- 12 10- 17 Superfine 120- 125 135- 205 11- 13 8-9 Medium 160 140 7 12 Fine 235 190 12 9 Superfine 140- 160 140- 145 6-9 5- 7 Types of Fabric Kurta, pajama & salwar suit Dhoti Saree Yarn count used (Nm) Tearing strength (Kg) Range Fabric dimensions (cm) Range No of samples tested Warp Weft Width Length 20-30 1-3 1-2.5 88-89 - 3 30-50 1-3.5 1-2 84-107 - 9 50-80 2 2 - - 1 80-100 - - - - 0 Above 100 0.5-1 0.5-1.5 - - 2 Medium 1-2 1-2 105-112 350-380 3 Superfine 0.5-1 0.5-1.5 120-124 394-400 2 Medium 2.5 2.5 110 588 1 Fine 0.5 0.5 114 504 1 Superfine 0.5-1 0.5-1 115-120 520-532 2 Types of Fabric Shirting Coating Lungi Metric count Range Thread density (per cm) Range GSM (g/m2) Yarn count used (Nm) Warp Weft Warp Weft Med/coarse 31-32 7 18-19 9-10 221-223 Medium 35-39 40-45 18-26 14-19 97-124 Fine/coarse 70 13 21 10 133 Fine 69 65 34 35 114 Fine/superfine 95 108 30 44 88 Superfine 141-155 100-172 57-87 50-73 75-113 Bundy 28-43 4-9 14-26 8-9 197-275 Pant 10 11 26 11 408 Med/coarse 26 15 18 12 160 Medium 27-41 27-48 18-23 12-19 107-124 Fine 61 70 26 19 83 Superfine 101 96 34 27 68 Types of Fabric Shirting Coating Lungi Breaking Strength (N) Range Elongation % Range Yarn count used (Nm) Warp Weft Warp Weft Med/coarse 215-220 185-200 15-17 9-12 Medium 210-250 100-240 8-10 12-19 Fine/coarse 100 210 14 8 Fine 160 220 10 12 Fine/superfine 140 190 10 10 Superfine 200-235 205-305 9-15 9-11 Bundy 160-260 195-370 12-24 11-15 Pant 1110 520 14 11 Med/coarse 240 250 26 19 Medium 225-230 145-175 14-15 8-16 Fine 170 135 14 8 Superfine 140 140 14 8 Types of Fabric Shirting Coating Lungi Yarn count used (Nm) Med/coarse Tearing strength (Kg) Range Fabric dimensions (cm) Range Warp Weft Width Length No of samples tested 4-4.5 2.5-3 91-98 - 2 Medium 1-2.5 0.5-1.5 83-84 - 3 Fine/coarse 2 1 90 - 1 Fine 1 1 89 - 1 Fine/superfine 1 0.5 100 - 1 Superfine 1-3 0.5-3.5 91-100 - 3 Bundy 3-4.5 2.5-4 72-87 - 4 Pant 2 3 87 - 1 Med/coarse 2.5 4 110 218 1 Medium 1-1.5 2-4 108-116 204-230 2 Fine 3 2 125 176 1 Superfine 1 1 125 176 1 Types of Fabric Towel Thread density (per cm) Range GSM (g/m2) Yarn count used (Nm) Warp Weft Warp Weft Turkish 18-19 27-42 26-27 16-19 231-239 Honey comb 19-39 10-38 25-32 15-24 164-311 Huck-a-back 7 5 8 8 467 19-32 5-35 14-26 8-17 141-262 Double thread Med/coarse 29-37 33-41 19-29 13-26 130-178 25-36 13-18 17-21 12-17 148-178 Medium 55 56 24 18 77 Fine/medium 64 51 24 19 86 Bed sheets Single thread Gamchha Metric count Range Types of Fabric Towel Bed sheets Gamchha Breaking Strength (N) Range Elongation % Range Yarn count used (Nm) Warp Weft Warp Weft Turkish 275-295 135-175 12-15 6-8 Honey comb 280-900 170-805 13-25 17-19 Huck-a-back 315 145 20 14 Single thread 190-290 185-340 11-17 12-17 Double thread 120-285 60-260 7-13 8-15 Med/coarse 205-340 160-320 18-22 12-18 Medium 135 115 13 10 Fine/medium 120 265 14 10 Types of Fabric Towel Bed sheets Gamchha Tearing strength (Kg) Range Fabric dimensions (cm) Range Warp Weft Width Length No of samples tested Turkish 3.5-4 3-3.5 67-68 128-136 2 Honey comb 4-4.5 3-3.5 65-73 128-164 3 Huck-a-back BC BC 67 136 1 Single thread BC BC 126-142 230-260 3 Double thread 1.5-4 2-3.5 200-222 250-300 3 Med/coarse 1.5-5 1-4 75-76 160-165 2 Medium 1.5 1 90 152 1 Fine/medium 1.5 1.5 90 308 1 Yarn count used (Nm) Types of Fabric Metric count Range Thread density (per cm) Range GSM (g/m2) Yarn count used (Nm) Warp Weft Warp Weft 2/34 33-34 30-31 16-29 12-16 100-143 14 24 17 26 19 225 Single 20-32 3-9 12-26 7-9 200-367 Double 5-6 4-6 13-14 7-8 484-489 Loom 2-20 1-5 2-7 6-30 514-937 Dari Punja 2 1 17 3 1446 Polyvastra Coating Dosuti 26 23-26 25-27 15-17 171-182 Single 53-60 43-56 27 19-22 97-102 Shirting Double 22-46 22-49 18-41 17-28 131-168 Curtain Khes Types of Fabric Breaking Strength (N) Range Elongation % Range Yarn count used (Nm) Warp Weft Warp Weft 2/34 205-415 175-215 6-8 2-19 14 235 290 13 15 Single 140-350 120-425 10-12 10-14 Double 210-265 115-155 15-16 11-14 Loom 100-210 635-1015 5-10 16-27 Dari Punja 970 475 BC BC Polyvastra Coating Dosuti 1060-1090 650-770 15-18 14-22 Single 400-405 230-415 10-13 14-26 Shirting Double 580-820 405-655 12-18 16-18 Curtain Khes Tearing strength (Kg) Range Fabric dimensions (cm) Range Warp Weft Width Length No of samples tested Types of Fabric Yarn count used (Nm) Curtain 2/34 3-4.5 3-3.5 85-124 - 2 14 BC BC 80 - 1 Single BC BC 120-125 220-225 3 Double 4-4.5 3-3.5 120-128 245-256 2 Loom BC BC 92-117 192-200 3 Dari Punja BC BC 131 208 1 Polyvastra Coating Dosuti 3.5-4.5 3-4 71-72 - 2 Single 1-2 1-2 117 - 2 Shirting Double 4-4.5 3-3.5 73-90 - 4 Khes BC: Indicates beyond the capacity of the machine Table 12 Productivity of cotton yarn (gm/spl hr) Sl No. Count (Nm) Production (gm/spl hr) 1 6 62 2 14 42 3 35 12-13 4 45 12-13 5 50 12-13 6 80 7-8 7 100 7-8 8 150 2.5 Table 13 Productivity of cotton yarn (No. of hanks per 8 hour) Count (Nm) Production (No. of hanks per 8 hour) Coarse 35-38 Medium 32-35 Fine 30-32 Table 14 Productivity of cotton fabric [production/hr (mts)] Metric count Thread density (Per inch) Warp Weft Production (mts/hr) Warp Weft Grey width (Inches) Pajama (Dosuti) 35/2 35/2 36 80 70 0.7 Pajama (Eksuti) 35 35 36 48 44 0.8 Shirting 40 40 45 40 40 1 Shirting 40 40 36 50 46 0.75 Shirting 40 40 36 48 48 0.7 Shirting 44 44 54 40 36 1 Shirting 100/2 100/2 36 60 54 0.5 Shirting 60 60 45 60 54 1 Shirting 60 60 40 48 46 0.8 Types of fabric Metric count Thread density (Per inch) Weft Grey width (Inches) Warp Weft Production (mts/hr) 60 60 45 56 54 0.75 Shirting 100 100 45 76 72 1 Shirting 100 100 45 76 45 0.75 Shirting 100 100 45 76 72 0.6 Shirting 100 100 36 76 72 0.7 Shirting (Checks) 100 100 36 60 55 0.5 Bed Sheet (Do Suti) 35/2 35/2 48 80 72 0.7 Bed Sheet 26/2 4 60 30 30 1.2 Bed Sheet (Twill) 30/2 4 60 30 30 1 Types of fabric Warp Shirting Metric count Thread density (Per inch) Weft Grey width (Inches) Warp Weft Production (mts/hr) 32/2 32/2 34 40 36 1 Coating 56/2 56/2 38 56 50 0.9 Coating (Poly) 70/3 70/3 34 56 50 0.8 Coating (Poly) 70/3 70/3 34 56 50 1.5 Coating (Bundy) 32 32 28 40 40 1 Denim 10 10 34 128 42 0.4 Dari (3*6) 20/6 4/4 36 10 10 0.3 Dari (9*12) 20/9 6/4 144 7 8 0.3 Dhoti 100 100 50 80 76 0.8 Dhoti 60 60 54 50 46 1 Types of fabric Warp Coating Metric count Thread density (Per inch) Warp Weft Production (mts/hr) Warp Weft Grey width (Inches) Saree (Plain) Saree (Colour) 100 100 45 60 56 0.6 100 100 45 80 75 0.4 Saree (Patta) Saree with Border 60 60 45 40 45 1 60 60 45 40 40 0.7 Lungi 40 40 45 48 46 0.8 Lungi 60 60 45 40 40 0.7 Lungi (Colour) 34 34 46 40 40 1 Towel (Mat) 20/2 34/2 36 34 34 1 Dupatta 56 56 36 40 38 1 Types of fabric Essential Test Equipments Required for Routine Quality Checking Fibre Sl No. Name of the Instrument Property assessed BIS Standard 1 Baer sorter Fibre length IS 10014 (Part 1): 1984 2 Fibre fineness tester Fibre fineness (Micronaire value) IS 3674: 1966 3 Wrap reel for sliver/roving Sliver / roving count - Yarn Sl No. Name of the Instrument Property assessed BIS Standard 1 Wrap reel Lea formation - 2 Lea strength tester IS 1671: 1977 3 Twist tester (Single & double yarn) 4 Yarn board winder Lea strength (CSP) The amount of twist per cm or inch Appearance grading of yarn IS 832: 1985 IS 1671: 1977 Fabric Sl No. Name of the Instrument Property to be measured BIS Standard 1 Pick glass Thread density IS 1963: 1981 2 Measuring tape Length & width - 3 Fabric strength tester Strength 4 Round cutter GSM IS 1969: 1985 - Chemical processing Sl No. Name of the Instrument Property to be BIS Standard measured 1 Light fastness tester Light fastness IS 2454: 1985 2 Launderometer Washing fastness IS 687, IS 3361, IS 764, IS 765, IS 3417 3 Crockmeter Rubbing fastness IS 105 4 Shrinkage Template Dimensional changes 5 Spectrophotometer Whiteness measurement IS 10099: 1982 -