Introduction to Laboratory Quality Management Learning Objectives At the end of this activity, you will be able to: Relate the importance of a laboratory quality system Define the principal terms used in the field of quality List the essential elements of a laboratory quality system Describe the development of quality principles during the last centuries 2 What is Quality? 3 99%: High Quality level? Accepting 1% non-quality, means everyday in France : -- 14 minutes without water or electricity -- 50 000 parcels lost by postal services -- 4 bad landings at Orly Paris airport -- 20 newborns falling from midwives’ hands -- 600 000 lunches contaminated by bacteria 4 1% of non quality? 5 A laboratory occurrence and its consequences A 83 year old male was admitted to hospital with fever, weight loss and cough being investigated for possible tumor. Sputum was reported to be positive for tuberculosis, but on later review, found to be false positive culture due to in-laboratory contamination. Further investigation found 14 additional patients with falsely positive TB culture Delay in correct diagnosis Unnecessary treatment Treatment complications. Pattern of other contaminations discovered Problem resolution required 6 months of investigation, contacting of more than 200 patients, many requiring culture and X-Ray re-examination. Revision of laboratory procedures eradicated the problem. Laboratory errors cost in time, energy, money personnel and patient outcomes 6 Laboratory Quality Management Coordinated activities to direct and control an organization with regard to quality ISO 9000:2000 7 The Patient Result Interpretation PostExamination Phase Sample Collection Path Report Transport Sample Transport Of Workflow Report Creation PreExamination Phase Laboratory Analysis Examination Phase 8 Why the Path of Workflow is essential to consider in health laboratories A sample that is damaged or altered as a result of improper collection, or without consideration of the effects of transport will always result in an inaccurate result. A medical report that is delayed, or lost, or sent to the wrong clinician, or written in a method that results in misinterpreted negates all the time and energy and finances that were spent in collecting, transporting and performing the examination properly 9 There are many factors that influence whether laboratory tests will be performed accurately and in a timely manner. Reagents and equipment Knowledgeable staff Laboratory environment Quality control Communications Competent staff Process Management Records keeping Occurrence Management 10 Twelve Quality System Essentials Organization Personnel Equipment Process Control (Quality Control & Specimen Management) Information Management Documents & Records Occurrence Management Assessment Process Improvement Customer Service Facilities & Safety Purchasing & Inventory Quality system essentials Set of coordinated activities that function as building blocks for quality management. 11 Organization Personnel Equipment Purchasing & Inventory Process Control (Quality Control & Specimen Management) Information Management Path of Workflow Documents & Records Occurrence Management Assessment Process Improvement Customer Service Facilities & Safety 12 The Laboratory shall be legally identifiable Name Address Medical Director Contact Information Telephone Facsimile Electronic Path of Workflow Patients know to whom to complain about inconvenience Workers know to whom to complain about late salary cheques Clinician know to whom to call about late reports 13 A Brief History of Laboratory Quality Management 14 Quality Management is not new Walter Shewhart W. Edwards Deming Robert Galvin Joseph Juran Phillip Crosby 15 A Short History of Quality Management Innovator Walter A Shewhart Date 1920’s W Edwards Deming 1940’s Cycle Statistical Process Control Continual Improvement Joseph Juran 1950’s Quality Toolbox Phillip Crosby 1970’s Quality by Requirement Robert Galvin 1980’s Micro Scale Error Reduction 16 Walter Shewhart Statistical Process Control Chart 17 W. Edwards Deming The Deming Cycle PLAN DO ACT CHECK 18 Joseph Juran Juran Cost of Quality Curve 19 Joseph Juran Juran Defect-Cost Curve (modified) COSTS DEFECTS 20 Philip Crosby Absolutes of Quality 1. Quality is defined as conformance to requirements, not as 'goodness' or 'elegance'. 2. The system for causing quality is prevention, not appraisal. 3. The performance standard must be Zero Defects, not "that's close enough". 4. The measurement of quality is the Price of Nonconformance, not indices. 21 Robert Galvin DEFINE CONTROL Six Sigma MEASURE 6∑ ANALYSE IMPROVE 22 Six Sigma A modern tool that blends statistical process control and structured project planning Total Error Error Percent Process Sigma 1,000,000 100,000 10% 2.78 1,000,000 10,000 1% 3.83 1,000,000 5,000 0.5% 4.08 1,000,000 1,000 0.1% 4.59 1,000,000 500 0.05% 4.79 1,000,000 100 0.01% 5.22 1,000,000 50 0.005% 5.39 1,000,000 10 0.001% 5.76 1,000,000 5 0.0005% 5.92 1,000,000 1 0.0001% 6.25 23 The March of Quality Management 1942-52 US Military develop requirements for contractors for shell, aircraft, missile suppliers (Quality without 100% inspection) 1959 US Department of Defense established MIL-Q-9858 quality management 1963 MIL-Q-9858 is internationalized as an ABCA standard 1968 NATO adopts MIL-Q-9858A as Allied Quality Assurance Publication 1 (AQAP-1) 1979 British Standards Institute (BSI) developed AQAP-1 for civilian use BS 5750 1987 ISO modifies and adopts BC5750 for international civilian use ISO 9000 19942000 ISO issued ISO 9000:1994 and follows with ISO 9000:2000. 24 The 30 year March of Quality Management 2004 US Military Replaces Mil-Q-9858 with ISO 9000:2000 MIL-Q-9858 1959 NATO AQAP-1 1968 1967, 1988 BSI 5750 1979 ISO 9000 1987 25 ISO 15189:2003 today’s cornerstone of international Medical Laboratory Quality Management ISO 15189:2003 Medical laboratories –Particular requirements for quality and competence 26 Development of ISO 15189 Argentina Australia Austria Belgium Brazil Canada Chile China Czech Republic Denmark Finland France Germany Iran, Ireland Israel Italy Jamaica Japan Korea Mexico Netherlands New Zealand Norway Portugal Singapore Spain Sweden Switzerland Turkey United Kingdom United States Quality ISO Management 9001:2000 Systems ISO 17025:1999 General requirements for the competence of testing and calibration laboratories ISO 15189:2003 Medical laboratories – Particular requirements for 27 quality and competence ISO 15189:2003 Management Requirements Organization Quality Management System Document control Contract review Referral laboratories Supplier review Complaint resolution Identification of Nonconformities Control of Nonconformities Preventive Actions Corrective Actions Management review Continual Improvement Technical Requirements Personnel authorities and responsibilities Accommodation and Environment Equipment and supplies Testing Cycle Events •Pre-Examination procedures •Examination procedures Standard Operating Procedures Quality Control External Quality Assessment •Post-Examination procedures Reporting 28 ISO 15189 Family of Documents ISO 15189:2003Medical laboratories -- Particular requirements for quality and competence ISO 15190:2003Medical laboratories -- Requirements for safety ISO 22870:2006Point-of-care testing (POCT) -- Requirements for quality and competence ISO/TR 22869:2005Medical laboratories -- Guidance on laboratory implementation of ISO 15189: 2003 ISO/WD TS 22367Medical laboratories -- Reduction of error through risk management and continual improvement 29 CLSI Essential Documents National Committee for Clinical Laboratory Standards Clinical and Laboratory Standards Institute HS01-A2 2004 A Quality Management System Model for Health Care GP26 – A3 2004 Application of a Quality Management System Model for Laboratory Services; 30 CLSI Beginning Started in 1967 31 clinicians and laboratory scientists representing 15 organizations met: to discuss ways of improving patient care to develop a formal consensus process for standardization. 31 CLSI Today Today, 40 years later A committed forum for laboratory improvement through consensus, guidelines, and standardization. International in scope and participation World Health Organization Collaborating Centre Secretariat – ISO Technical Committee2.12 Ten area committees addressing the full range of laboratory activities. Current catalogue contains over 180 titles that address the quality and competence of practice in the medical laboratory. 32 ISO and Medical Laboratory Quality Quality and Competence Laboratory Safety Point of Care Testing Risk Management 33 Summary Quality management is not new. Quality management grew from the good works of innovators who defined quality over a spam of 80 years. Quality management is applicable for the medical laboratory as it is for manufacturing and industry. 34 Summary Through the good works of organizations including WHO, ISO, CLSI, and others… Laboratories benefit Health care benefits Patients benefit 35