The Effects of Moisture on Aged Asphalt with High RAP Concentrations Barbara Reid, Sean Tarbox (Masters Candidate CiE), Dr. Jo Daniel (advisor) Background: Dynamic Modulus of Unaged Specimens Dynamic Modulus Master Curve for Moisture Conditioned HMA Specimens 18000 18000 14000 14000 12000 16000 21.1°C 37.8 °C 8000 10000 21.1°C 40%8 Days 12000 |E*| (MPa) 4000 2000 2000 0.01 0.1 1 10 100 1000 0 0.00001 10000 0.0001 0.001 0.01 Reduced Frequency (Hz) 0.1 1 10 100 1000 40%8 Days 12000 54.4 °C Fitted 0.001 40%Unaged 6000 Fitted Virgin 8 Days 14000 Virgin 8 Days 14000 37.8 °C 8000 4000 0 0.0001 40%Unaged 4.4 °C 54.4 °C 6000 Virgin Unaged 10000 |E*| (MPa) 10000 |E*| (MPa) 4.4 °C Asphalt is heated and weighed before molding. 16000 Virgin Unaged 12000 |E*| (MPa) 18000 16000 16000 10000 8000 10000 8000 6000 6000 4000 4000 2000 2000 Reduced Frequency (Hz) 0 0.0001 0.001 0.01 0.1 1 10 100 1000 0 0.0001 10000 0.001 0.01 Reduced Frequency (Hz) 0.1 1 10 100 1000 10000 Reduced Frequency (Hz) 40H44 00H37 18000 18000 16000 16000 12000 4.4 °C 21.1°C 37.8 °C 8000 16000 37.8 °C 8000 54.4 °C 6000 14000 4000 12000 4000 Specimens are molded to the correct dimensions in the gyratory compactor. |E*| (MPa) 2000 2000 0 0.0001 0.001 0.01 0.1 1 10 100 1000 10000 0 0.00001 0.0001 Reduced Frequency (Hz) 0.001 0.01 0.1 1 10 100 1000 10000 Reduced Frequency (Hz) 40%Unaged Moisture 16000 40%Unaged 14000 Virgin 8 Days Moisture 8000 8000 6000 4000 4000 2000 2000 0.01 0.1 1 10 Reduced Frequency (Hz) 100 1000 40%8 Days 10000 6000 0.001 40%8 Days Moisture 12000 Virgin 8 Days 10000 0 0.0001 40H45 00H38 Virgin Unaged Moisture Virgin Unaged Fitted Fitted 18000 21.1°C 54.4 °C 6000 18000 4.4 °C 10000 |E*| (MPa) 10000 |E*| (MPa) |E*| (MPa) 12000 Dynamic Modulus Master Curve for 40% RAP HMA Dynamic Modulus Master Curve for Virgin HMA 14000 14000 0 0.0001 10000 0.001 0.01 0.1 1 10 Reduced Frequency (Hz) 100 1000 10000 18000 18000 16000 16000 14000 14000 12000 12000 4.4 °C 21.1°C 37.8 °C 8000 4.4 °C |E*| (MPa) 10000 10000 21.1°C Dynamic Modulus Master Curve for 0 and 40% RAP 37.8 °C 8000 54.4 °C 54.4 °C Fitted 6000 Molded specimens numbered and allowed to cool Fitted 4000 6000 4000 18000 2000 2000 0 0.0001 0.001 0.01 0.1 1 10 100 1000 10000 0 0.00001 Reduced Frequency (Hz) 0.0001 0.001 0.01 0.1 1 10 100 1000 10000 16000 Reduced Frequency (Hz) 14000 |E*| (MPa) 12000 Dynamic Modulus for Aged Specimens Virgin Unaged Moisture Virgin Unaged Virgin 8 Days Moisture Virgin 8 Days 40%Unaged Moisture 40%Unaged 40%8 Days Moisture 40%8 Days 10000 8000 6000 00H32 40H31 18000 18000 16000 16000 14000 14000 |E*| (MPa) 12000 NHDOT Type E 12.5 mm Superpave surface course mixture with PG grade 64-28 base binder. The design was for less than 3 million ESAL’s. One mix contained 0% RAP while the other contained 40% RAP. A total asphalt content of 5.7% was used for all mixtures and gradations were also constant. 21.1°C 10000 37.8 °C 54.4 °C 8000 4000 2000 12000 4.4 °C |E*| (MPa) Cored specimens are numbered, dried and measured Materials: 4.4 °C 21.1°C 10000 54.4 °C Fitted Fitted 6000 6000 4000 4000 2000 2000 0 0.00001 0.0001 0.001 0.01 0.1 1 10 100 1000 10000 Reduced Frequency (Hz) 0 0.001 0.01 0.1 1 10 100 1000 10000 0 0 0 0 Reduced Frequency (Hz) 0 1 10 100 1000 10000 Reduced Frequency (Hz) Conclusions: Methods: 00H33 40H39 18000 18000 16000 16000 14000 14000 12000 4.4 °C 21.1°C 10000 37.8 °C 54.4 °C 8000 |E*| (MPa) |E*| (MPa) 12000 4.4 °C 21.1°C 10000 37.8 °C 8000 54.4 °C Fitted Fitted 6000 6000 4000 4000 2000 2000 0 0.00001 0.0001 0 0.001 0.01 0.1 1 10 100 1000 10000 0 0 0 0 Reduced Frequency (Hz) 0 1 10 100 1000 10000 Reduced Frequency (Hz) Nuts are placed for LVDT attachment 18000 18000 16000 16000 14000 14000 12000 4.4 °C 21.1°C 10000 37.8 °C 54.4 °C 8000 |E*| (MPa) |E*| (MPa) 12000 4.4 °C 21.1°C 10000 37.8 °C 54.4 °C 8000 Fitted Fitted 6000 6000 4000 4000 2000 2000 0 0.00001 0.0001 0.001 0.01 0.1 1 Reduced Frequency (Hz) As expected, the 40% RAP HMA was stiffer than the virgin mix in both the unaged and aged conditions. The increase in stiffness due to aging appears to be smaller for 40% RAP mixtures. This again is consistent with expectations since some of the binder in the 40% RAP has already undergone aging. Moisture conditioning seemed to have little effect on the performance of either of the unaged samples, however there was a notable effect on the aged samples. The aged virgin material showed softening as a result of moisture conditioning, which is the expected outcome of moisture infiltration. The moisture conditioned aged 40% RAP samples indicate an increased stiffening of the material. This result could be anomalous due to the small sample size and warrants further investigation. 40H41 00H34 Dynamic modulus is measured at four temperatures and six frequencies for each sample 0 0.0001 37.8 °C 8000 They are vacuum saturated to 70-80 %, frozen at -18oC for 16 hours then placed in a 60oC water bath Six 100 mm diameter by 150 mm high cylindrical specimens of virgin HMA and six specimens with the same dimensions of HMA with 40% RAP were created from Pike Industries NH mix. Three samples of each specimen type were immediately moisture conditioned by vacuum saturating them to between 70-80%, wrapping them in plastic and placing them in a -18oC freezer for 16 hours. They were then placed in a 60oC water bath for 24 hours. (AASHTO T-283-03) The remaining six specimens were aged for 8 days in an 85oC oven, then moisture conditioned using the previously described procedure. After conditioning, all samples were tested for dynamic modulus, which is a measure of stiffness. Dynamic modulus is determined by applying a stress, or load, to the sample and measuring the resulting strain, (AASHTO TP62-03). This was done at six different frequencies (0.1,0.5,1.0,5.0, 10, 25 Hz) and four different temperatures (4.4oC, 21.1oC, 37.8oC, 54.4oC). Dynamic modulus results for the moisture conditioned specimens were compared to previously obtained results from unconditioned aged and unaged specimens. Dynamic Modulus Master Curve for Unconditioned Specimens 18000 Purpose: To compare the effects of moisture on aged HMA with 0% RAP with aged HMA with a 40% RAP content. Average Dynamic Modulus Master Curves 40H43 00H35 |E*| (MPa) Hot mix asphalt (HMA) is a mixture of aggregate and asphalt binder. The asphalt is a petroleum based substance and, since the oil embargo of the 1970’s, efforts have been underway to use recycled road materials when formulating mixes for new roadways. Currently, most roads in the state of New Hampshire are paved with asphalt cements that contain 10 to 15% reclaimed asphalt pavement, or RAP. According to the NHDOT, in 2010 162,135 tons of RAP were diverted from landfills and put to use in area roadways. This resulted in a cost savings of 3.8 million dollars. NH is also one of the few states that currently allows RAP contents higher than 15% in all layers of new pavement. RAP is created when old road pavement is removed, milled and sorted into fine and coarse grain components. These materials are combined in specific ratios with virgin aggregate and a new asphalt binder to produce new asphalt concrete. The addition of this recycled material conserves petroleum resources and reduces disposal of hazardous material. However, inclusion of RAP can change the properties and performance of the new pavement, so it is important to determine the best ratio of RAP to virgin material in order to obtain maximum performance and life expectancy for a given set of conditions. Two important factors that determine an asphalt pavement’s life expectancy are its viscoelasticity and its ability to resist moisture. Once a pavement has aged it becomes stiffer and this can lead to increased cracking of the roadway. When RAP is added to a new mix, the asphalt binder adhered to the RAP aggregate has already aged, resulting in a product that has an increased stiffness from the outset. Moisture also has an effect on pavement life and properties. When water enters the asphalt it reduces the cohesion within the binder and the adhesion between the binder and the aggregate. This softens the pavement and can cause stripping of asphalt binder from the aggregate material. This can lead to the development of potholes, cracking or raveling. The intent of this study is to look at the combined effects of aging and moisture on asphalt concretes composed of all virgin material and those with high RAP contents to determine if there is a difference in material properties that could result in changes to pavement performance. Results: 10 100 1000 10000 0 0.00001 0.0001 0.001 0.01 0.1 1 Reduced Frequency (Hz) 10 100 1000 10000 Acknowledgements: Special thanks to Dr. Jo Daniel for her guidance and expertise, Sean Tarbox for his collaboration and invaluable assistance, and Dr Daniel’s other graduate students: Mike Elwardany, Marcelo Medeiros, Kelly Barry, and Justin Lowe for their sharing their knowledge and ideas. Thank you also to the National Science Foundation and the Leitzel Center at University of New Hampshire for making this opportunity possible.