Environmental Assessment of Green Chemicals LCA of bio-based chemicals produced using biocatalysis LIFE CYCLE ASSESSMENT Linda Tufvesson Environmental and Energy System Studies Lund University What is ”green”? Q1: Are chemicals based on renewable resources better than their fossil counterparts? Q2: Are biocatalytic processes better than conventional chemical processes? Q3: What defines a “green” chemicals? The LCA method Raw material extraction Inflow Outflow Raw material preparation Material Energy Manufacturing Transportation Use Recycling/Reuse Disposal The life-cycle of the product Emissions to air Emissions to water Waste Other emissions What defines a green chemical? Methodological aspects and key parameters ! Methodological aspects Functional unit State-of-the-art or future technology Choice of environmental parameters Optimisation Allocation method Mature Mature conventional technology alternative technology Emerging alternative technology Time Methodological aspects - Allocation More than one product is produced in the same production process. Coal Transport Heat and power plant Heat Electricity The environmental impact from the processes (half-green boxes) then must be shared (allocated) to the two products (electricity and heat). Methodological aspects - Allocation Physical or economic allocation Crop Products Rapeseed Oil Rape meal Physical allocation % Economical allocation % 40 60 67 33 System expansion Rape seed cultivation Oil Meal Soybean cultivation Resulting system Soybean meal Rape seed oil + More accurate result, recommended by ISO - More LCI data needed Raw material production – key parameters Type of biomass and removal of crop residues N2O emissions from fertiliser production Biogenic N2O emissions from soil CO2 emissions from the se of fossil fuels CO2 emissions due to land use change Raw material production - key parameters ! Allocation method Type of biomass Removal of crop residues N2O emissions Land use change Reference: Börjesson and Tufvesson (2010) J. Clean. Prod., doi:10.1016/j.jclepro.2010.01.001 Process – key parameters Yield Process energy demand and primary energy source Use of solvent Toxicity Environmental impact of enzymes Process - key parameters Fatty acid esters for cosmetic applications Enzymatic vs. conventional production process – – – – – Superior quality 34-62% less energy 80% less waste Less hazardous solvents and toxic materials Less reaction steps References: Hills (2003) Eur. J. Lipid Sci. Technol., 105:601-607. Petersson et al. (2005) Green Chem., 7:837-843. Thum and Oxenbøll (2006) IFCCC Congress, Osaka, Japan. Process - key parameters ! Yield Reference: Tufvesson and Börjesson (2008) Int. J. of LCA, 13(4):328-338. Process - key parameters ! Primary energy source Reference: Börjesson and Tufvesson (2010) J. Clean. Prod., doi:10.1016/j.jclepro.2010.01.001 Conclusions • Renewable often better than fossil-based chemicals regarding contribution to climate change, higher for AP and EP • Biocatalysis often better than conventional chemical processes • Bulk chemicals – raw material production • Fine chemicals and pharmaceuticals – process • A few key parameters have high impact on the overall environmental performance of chemicals Success factors Cooperation along the whole supply chain Materials Manufacturing Use Cooperation with several disciplines - Environmental engineers - Process engineers - Toxicologists Transport Disposal Thank you for your attention! linda.tufvesson@miljo.lth.se