Unlock the Working Capital in your Supply Chain Tuesday 23rd October 2012 Mike Spragg, Vice President – Logility EMEA www.logility.com Agenda www.logility.com • Supply Chain Planning – Crucial in Today’s Economy for Releasing Working Capital • Introduction to Logility • Customer Testimonial © 2012 Logility, Inc. Proprietary & Confidential Where are you? .... And in Supply Chain terms? www.logility.com ButYou youare can’t be because therehere is an efficiency barrier Total Supply Chain Costs due to: Lead time Supply variability Better Service Demand variability for same money Order size Same Service Order frequency Etcwith reduced Supply Chain Costs You’d love to be here! Service Level © 2012 Logility, Inc. 100% Proprietary & Confidential Why do companies hold inventory? www.logility.com To cover uncertainty in demand © 2012 Logility, Inc. Proprietary & Confidential Inventory Means Different Things to Different People www.logility.com Warehouse Manager © 2012 Logility, Inc. Finance Director Proprietary & Confidential Why do companies hold too much inventory? www.logility.com • In a complex supply chain, they don’t have the right tools to accurately predict demand for hundreds and possibly thousands of items, so they go on the safe side, and keep high inventories just in case they get an order • The more accurately they can predict (forecast) demand, the less safety stock they need FORECAST ACCURACY affects SAFETY STOCK levels (The better the accuracy, the lower the safety stock) © 2012 Logility, Inc. Proprietary & Confidential Better Demand Forecasters Have… www.logility.com • 15% less inventory • 17% stronger order fulfillment • 35% shorter cash-to-cash cycle times • Fewer stock outs 5% improvement in forecast accuracy = 10% perfect order improvement 3% perfect order improvement = 1% increase in profit margin Source: AMR Research, Debra Hofman, Perfect Order = ability to deliver and order to the customer that is complete, accurate, on-time and in perfect condition © 2012 Logility, Inc. Proprietary & Confidential A real end-to-end Supply Chain...... www.logility.com ⟰ Supply ⟰ Suppliers Manufacturing Distribution Customers ⟰ Demand ⟰ Inventory is everywhere This is where Logility can help © 2012 Logility, Inc. Proprietary & Confidential Innovative Proven Reliable www.logility.com Global provider of collaborative supply chain software solutions 40+ years of supply chain expertise Over 1,250 customers in more than 75 countries Comprehensive best of breed SCM product suite © 2012 Logility, Inc. Proprietary & Confidential OUTPLAN ● OUTPACE ● OUTPERFORM www.logility.com © 2012 Logility, Inc. Proprietary & Confidential Logility Solution Overview www.logility.com Lawson Movex / M3 Historic Demand • Forecast • Forecast Error • Multi Echelon, time-phased, Safety Stock targets • Current Supply Chain status: (Inventory, Expected Receipts, Orders) • Time-phased multi-echelon Replenishment plan/Allocations Collaboration • Production requirements Constrained Production Plans © 2012 Logility, Inc. Proprietary & Confidential Voyager in the Real World www.logility.com ⟰ Supply ⟰ Suppliers © 2012 Logility, Inc. Manufacturing Distribution Customers ⟰ Demand ⟰ Inventory is everywhere Proprietary & Confidential Industry Validation www.logility.com © 2012 Logility, Inc. Proprietary & Confidential Logility: A Leader Gartner SCP Magic Quadrant www.logility.com “Logility is a vendor that always gets great user feedback, since its users are typically very satisfied with their SCP solutions and deployments.” “Customers report good ease of use, strong references, fast ROI and responsiveness to suggestions for product enhancements.” -Tim Payne, Research Director SCP Magic Quadrant, Sept. 2010 © 2012 Logility, Inc. Proprietary & Confidential Logility - Industry Presence www.logility.com Consumer goods Service/ Aftermarket © 2012 Logility, Inc. Durable goods Life Sciences Electronics Retail Personal Care Home Furniture Food & Beverage Softgoods/ Apparel Process/ Chemicals Wholesale/ Distribution Proprietary & Confidential What Do These Companies Have In Common? www.logility.com They all run Logility SCP solutions alongside their Lawson M3 ERP installations. © 2012 Logility, Inc. Proprietary & Confidential Sandvik – Global leader www.logility.com Sandvik Group Order intake Invoiced sales Return on capital employed Operating margin 99,078 MSEK 94,084 MSEK 16,0% 10,8% Shareholders Proportion of shares outside Sweden Investments in property, plant and equipment No. of production units worldwide No. of employees 31 Dec 2010 113 000 33 % 4,994 M SEK 140 50,030 2011 figures Sandvik Construction © 2012 Logility, Inc. Sandvik Machining Solutions Sandvik Materials Technology Sandvik Mining Sandvik Venture Proprietary & Confidential Sandvik Mining and Sandvik Construction After Market Business www.logility.com Spare Parts, Service © 2012 Logility, Inc. Tools Proprietary & Confidential Characteristics of a supply chain – our starting point Low visibility - tail and head disconnected Long lead times www.logility.com Waste Unpredictable raw material supply High inventory © 2012 Logility, Inc. Low agility to market demand Proprietary & Confidential What is the most important competitive requirement for each sub-supply chain ?www.logility.com Parts Tools Supply Chain performance dimension Example metrics Delivery performance Flexibility and responsiveness Upside flexibility Supply chain response time Inventory and supply visibility Order fulfilment lead time (Time from order to delivery) Cost Distribution cost Inventory Days of supply (RM+WIP+FG) Cash-to-cash cycle time © 2012 Logility, Inc. Best Delivery performance to standard lead time Delivery performance to customer request Fill rate Order fulfilment lead time Assets Competitive Proprietary & Confidential Requiring two separate distribution supply chains with different characteristics www.logility.com 1 2 © 2012 Logility, Inc. Tools Parts Characteristics Fewer products, higher volumes Predictable demand Longer customer lead-times Competitive market place Own manufactured products Traditional product supply chain - Lean practices appropriate Transportation by sea and road (no air) Characteristics Many products, low volumes Un predictable demand Short customer lead-times Parts from external suppliers Spare parts supply chain – assortment is key High speed logistics Proprietary & Confidential One size doesn’t fit all is valid for supply chain as well www.logility.com © 2012 Logility, Inc. Proprietary & Confidential Why Sandvik Chose Logility… www.logility.com • World Class Software Solution Supports Original Equipment and Aftermarket Modular Approach Configurable Software, adapts to changing business environment • Ease of Use Intuitive, ‘user friendly’ system for successful user adoption “The solution handles complexity while being easy to understand” • Successful Implementations Quicker time to benefit than other solutions Track record of Successful Implementations • Customer Focus Many long standing customers, successful partnerships © 2012 Logility, Inc. Proprietary & Confidential Sandvik Results to Date www.logility.com • Immediate improvements on fill rates compared to previous months • After the 1st complete month, achieved a 100% fill rate on their targeted items. • 44% Reduction in transportation costs • Improved inventory planning to support safety stock policy to achieve a 98% service level. © 2012 Logility, Inc. Proprietary & Confidential Feel free to get in touch... www.logility.com James Lamptey jlamptey@logility.com 07917 708 870 Logility web site - www.logility.com Rich source of supply chain information, knowledge, best practice, case studies, videos, white papers... © 2012 Logility, Inc. Proprietary & Confidential www.logility.com © 2012 Logility, Inc. Proprietary & Confidential www.logility.com © 2012 Logility, Inc. Proprietary & Confidential