WE INNOVATE to close material loops
Herman Derache, Sirris
And we help you become factories of the future
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Closing material loops: challenges
 Necessary, rewarding
 Complex, multidisciplinary, multi-stakeholder
 Technical
 Logistical
 Juridical
 Economical
 Psychological (behaviour)
 And these aspects are linked
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Some technical challenges
Material characterisation (eg. waste streams)
Sorting technology
Recycling technology
(adaptation of) product design
 New material properties (recycled versus virgin)
 Design for recycling
 Reuse (eg. modular design)
 Production process adaptation
 Assessing life cycle impact (LCA)
 Standards & norms
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Sirris’ contributions
 Identification and prioritization of opportunities
 Matchmaking +
 Composing multidisciplinary teams (together with
our partner network)
 Setting up vertically integrated projects
 Bringing in the required techological expertise
 Project execution and coordination
 Collective actions and knowledge build-up
 Broader scope than typical Sirris (technological +)
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Sirris’ expertise
 Product design and development:
selection, modeling and
simulation, testing
 Manufacturing:
parameter optimisation,
simulation, characterisation,…
 Mechatronics:
sorting technology, internet of
things
 Multi-X projects
Sustainability
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SOFTWARE ENGINEERING
CLOUD COMPUTING
DATA INNOVATION
METALS
COMPOSITES
PLASTICS & HYBRIDS
COATINGS
NANOMATERIALS
FACTORIES OF FUTURE
WORLD CLASS TECHNOLOGIES
ADDITIVE MANUFACTURING
ECO-MECHATRONICS
SENSORIZED FUTURE
MODEL BASED DESIGN
Focus on metals, plastics and coatings
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Bottom-up and top-down
Systemic changes:
need for holistic approach
Learning by doing
need for small scale experiments
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Case: baby bottle reborn
Baby bottles from maternities: from waste incineration to material recycling
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Case: Verimpex
From discarded airplane tires to flooring mats.
Source: www.verimpex.be
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Case: CycLED
Recycling of critical metals in LEDs
Waste
prevention and
product reuse
Residues
Use
Residues
Residues
Waste
prevention and
industrial
symbiosis
Component
reuse
Assembling
Product
reuse
Residues
Industrial
symbiosis
Residues
Production
and
manufacturing
Preprocessing
of waste
material
Production waste for
recycling (new scrap)
Reuse of waste
materials for production
Waste
prevention and
industrial
symbiosis
Raw
materials
extraction
Residues
Legend:
Collection
of end-oflife
products
Existent material flow
Flow to be increased
Flow to be decreased
Material recovery
Natural
resources
www.cyc-led.eu
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SIM: an opportunity for “circular”
materials research
• ”Strategic Initiative Materials”
• Established in 2009 as a joint initiative by
Flemish academia and the materials industry
• Virtual Organisation
 own limited staff (lean)
 research is subcontracted to Flemish universities
& research centres (flexible)
• Funded by the Flemish Government
SIM SIBO programme structure and
• Phase 1: call for strategic programmes within SIM themes,
using long-term industrial roadmaps, presented and
managed by an industrial consortium (demand driven)
• Phase 2: call for projects within the approved programmes
• Final budget allocation by SIM depending on available budget
and SIM’s KPIs
• Essentially two types of projects:
– Strategic Basic Research (SBO)
– Industrial Cooperative Research (ICON)
SIM Themes
Market
Materials
for
Energy
& Light
Durable &
Sustainable
Structural
Materials
Recyclable
Materials
Sustainable materials
Sustainable
Cradle2Cradle
Tailored Nanomaterials
Predictive Modeling & Advanced Material Characterization
Technology
Closing the materials cycle loop
1. In SIM’s current programmes sustainability is
a crucial criterium (conditio sine qua non)
2. Within the additive manufacturing
programme recyclability of raw materials
(mainly plastics) is one of the major topics
3. Phase 1 programme call “recyclable
materials” is open!
Closing date June 2nd 2014
www.sim-flanders.be/call/call-11-recyclable-materials
Conclusions
Source : Ellen MacArthur foundation
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Critical succes factors
1. Stop the fragmentation
2. Top-down: smart specialization based on local
strengths and roadmaps (BE + EU)
1. EIP Raw Materials, KIC Raw Matters,…
3. Facilitate bottom-up experiments
1. Non-technological barriers & transition aspects
2. Continue to stimulate ecodesign and life cycle
thinking within manufacturing industry
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UITDAGING?
Welke transformaties zijn nodig opdat
productontwikkeling & productie
samen een duurzame toekomst hebben
in Vlaanderen
ondanks de context van hogere kosten?
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FABRIEK
VAN DE
TOEKOMST (FVT)
Kennisgedreven jobs
op alle niveaus
Materiaalverbruik
< 50%
Producten en diensten
met een toegevoegde
waarde x 2
Fabriek
van de
Toekomst
Globale
markt
Time to market 2 x sneller
Energieverbruik
< 50%
World class productiesystemen
flexibiliteit x2
EXCELLEREN
7
NAAR
FVT
DOOR
GEÏNTEGREERDE TRANSFORMATIES
WORLD-CLASS
PRODUCTION
TECHNOLOGIES
SIMULTANEOUS PRODUCT
& PRODUCTION
DEVELOPMENT
HUMAN-CENTERED
PRODUCTION
NETWORKED FACTORY
DIGITAL FACTORY
ECO-PRODUCTION
SMART PRODUCTION
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AANPAK
TRANSFORMATIE?
2. Nulaudit
T1 WORLD CLASS
PRODUCTIEMIDDELEN
5,0
4,0
T7 SLIMME FABRIEK
1. Intake /
Ambitieniveau
2,0
1,0
0,0
T6 ECO-PRODUCTIE
T3 DIGITALE FABRIEK
3. Ontwerp nieuw
productieproces
IWT 3 mio €
T4 HUMAN CENTERED
PRODUCTIE
T5 GENETWERKTE FABRIEK
Tenneco
6. Concurrentiepositie versterkt
T2 SIMULTANE PRODUCT- EN
PRODUCTIEONTWIKKELING
3,0
Factory of the Future
4. Start uitvoering
5. FvT Audit
T1 WORLD CLASS
PRODUCTIEMIDDELEN
5,0
4,0
T7 SLIMME FABRIEK
3,0
T2 SIMULTANE PRODUCT- EN
PRODUCTIEONTWIKKELING
2,0
1,0
0,0
T6 ECO-PRODUCTIE
T5 GENETWERKTE FABRIEK
T3 DIGITALE FABRIEK
T4 HUMAN CENTERED
PRODUCTIE
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Herman Derache, directeur
herman.derache@sirris.be
hermanderache
+32 498 91 93 95
hermanderache
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© sirris | www.sirris.be | info@sirris.be |
27.03.14