Page 1 HYDRAULIC CYLINDER POSITION SENSING TECHNOLOGY Patent applied for technology allows our externally mounted linear transducer to read through standard carbon steel cylinder walls over 25 mm (1”) thick. Magnet Assembly Smart cylinder machining costs reduced by up to 70% Product features External Transducer No deep hole / gun drilling needed No end cap machining needed reduced Easy &byquick access to linear transducer Smart cylinder machining costs up to 70%. simply mounted to outside of cylinder • No deep hole / gun drilling needed • No end cap machining needed Easy servicing of the cylinder or sensor Easy & quick access to linear transducer simply mounted to outside of cylinder One, two or even three linear transducers can • Easy servicing of the cylinder or sensor be mounted to one cylinder One, two or even three linear transducers can be to one cylinder Useful formounted critical applications • Useful for critical applications The transducer is removed from hydraulic pressure spikespressure or the highest oil temperature • The transducer is removed from hydraulic spikes hydraulic or the highest hydraulic oil temperature Ideal for small cylinders where difficult to fit. where transducers transducers Ideal for are small cylinders • The piston rod is not weakened by deep hole drilling are difficult to fit. Excellent for long cylinders The piston rod is not weakened by deep hole drilling Great for piston accumulators Excellent for long cylinders • No added nitrogen seal leakage problems Great for piston accumulators Finally a linear transducer solution for steering cylinders No added nitrogen seal leakage problems Finally a linear transducer solution for steering cylinders ELINTRO.02.01 Adress: Enebybergsvägen 10 B 182 36 Danderyd, Sweden Tel: +46 (0)8 - 756 72 20 Fax: +46 (0)8 - 756 76 80 Adress: Malmgatan 9 265 38 Åstorp, Sweden Tel: +46 (0)703 - 44 04 95 Rota Engineering Limited Adress: Ljungberghsgatan 1 568 30 Skillingaryd, Sweden Tel: +44(0)161 Tel: +46 (0)702 - 01 08 18 Wellington Street Bury, Manchester, U.K BL8 2BD 764 0424 Fax: +44(0)161 762 9729 e-mail: info@rota-eng.com Web: www.rota-eng.com Page 2 How does it work? A special magnet assembly is simply inserted into the piston head, as the piston is moved by the hydraulic fluid, the externally fitted linear transducer measures the piston stroke. How Is It Installed? 1. The piston head has a simple slot milled next to the seals/wear rings 2. The magnet assembly is placed in the slot 3. The cylinder is then assembled as normal 4. The linear transducer(s) is mounted to simple welded brackets pre-installed on the cylinder and retained by set screw etc 5. The transducer is connected electrically and automatically reads the piston stroke position Sensor Attributes The ELA external linear transducer is based on rota’s well proven extremely compact Internal cylinder sensor; using hall effect technology with the following features: • Ruggedised design for extreme environments • Solid state electronics • Proven pedigree in high shock and vibration applications • Absolute signal • Digital and analog outputs • 5-12, 9-32 Volt supply • High temperature rating • Long stroke length • I.P. 67 rating Magnet Attributes The ELA permanent magnet assembly is suitable for operating temperatures of –40o to 120oc (-40o to 250of) and hydraulic pressures of 600 bar (9000 psi) Adress: Enebybergsvägen 10 B 182 36 Danderyd, Sweden Tel: +46 (0)8 - 756 72 20 Fax: +46 (0)8 - 756 76 80 Adress: Malmgatan 9 265 38 Åstorp, Sweden Tel: +46 (0)703 - 44 04 95 Adress: Ljungberghsgatan 1 568 30 Skillingaryd, Sweden Tel: +46 (0)702 - 01 08 18 Page 3 ELA Standard Performance Data Resolution incl. ripple <0.5mm (0.02”) - any length - dependant on cylinder wall thickness Stroke Up to 10metres (33 feet) Operating Temp. Magnet -40°C to + 120°C Operating Temp. Sensor -40°C to + 105°C Surge Protection Tranzorb Protection Diode (BS EN 61000-4-5 Compliant) Short Circuit Protection L, F, G, V, H & A types protected to maximum input voltage Electrical Protection L, F, G, V, H & A types fully protected against incorrect connection (all wires) to maximum input voltage Insulation Resistance >1000MΩ @ 1000VDC Analogue Outputs 0.5 – 4.5V 0.25 – 4.75V 0.5 – 4.5V 0.5 – 5.0V 0.5 – 10.0V 3wire 4 - 20 mA Order Code L F G V H A** Input Voltage 5 – 12 V 9 – 32 V 9 – 32 V 9 – 32 V 13 – 32 V 13 – 32 V ±90ppm/°C (±0.005%/°F) ±70ppm/°C (±0.004%/°F) Temperature Co-efficient ±40ppm/°C (±0.002%/°F) Current Consumption 12 mA Digital Outputs Order Code P (1, 2, etc) Input Voltage Terminal Order WIRING DETAILS 15 mA + Signal P. W. M. 9 – 32 V Code W T M Input Red Red 1 Common Black Black 3 Signal White White 2 *Consult TR Electronic for higher accuracy **Output signal type “A” designed for a 24V Input, 500ohm load. For other input voltages and load resistances please inform TR Electronic Environmental Performance Sensor and Magnet Pressure Rating 600 Bar (9000 psi) Sensor Ingress Protection IP67 with individual wires IP67 with cable IP69K with M12 connector Aluminium 6082 T6 - - Stainless Steel available Enclosure Magnet Installation Cylinder wall material Magnet Speed ST52.3 Hydraulic Tube Up to 2 metres/second Note: For specials please contact Technical Department Subject to reasonable modifications due to technical advances. Adress: Enebybergsvägen 10 B 182 36 Danderyd, Sweden Tel: +46 (0)8 - 756 72 20 Fax: +46 (0)8 - 756 76 80 Adress: Malmgatan 9 265 38 Åstorp, Sweden Tel: +46 (0)703 - 44 04 95 Adress: Ljungberghsgatan 1 568 30 Skillingaryd, Sweden Tel: +46 (0)702 - 01 08 18