WELCOME
Jindal Aluminium Limited
Bangalore, INDIA
Babuji - The Visionary
“Man is the maker of his own destiny through self generation
of karmas / deeds for which he has got limited freewill and
gods role is like that of computer, generating results (justice)
besides forgiveness and mercy if sincerely prayed for. Effort
is the key to success in all understandings.”
Dr.Sitaram Jindal
JINDAL– a preview
• Established in 1968, First secondary Aluminium Extruder in
India.
• Largest Aluminium Extruder in India with installed production
capacity of 75000 TPA, with 7 presses under one roof.
• First Indian company in entire Aluminium Extrusion fraternity to
win - ISO 9001, American Bureau of Shipping (ABS) and
Hartford Steam Boiler (HSB) Certifications.
• Remarkable global presence in 30 countries.
• Pan India presence with 6 branch offices along with strong
network of 100 dealers throughout India.
Continues……
JINDAL– a preview
• Fully integrated plant with in - house Billet casting unit
with capacity of 1, 50,000 MT/annum.
• In house manufacturing of high precision and intricate
Dies, with capacity of above 200 dies per month.
• Credit rating: We possess a credit rating of P1+ (the
highest safety level) .
• Recently started (on going) Rolling Mill division
• Contribution in development of Nation by various CSR
activities.
ALUMINIUM – a brief
• It is the 3rd most Abundant Metal in the Earth’s crust
• Hans Christian Oersted produced the first few drops of
Aluminium in 1808
• Napoleon Bonaparte used aluminium spoon & fork in
1879; Aluminium was then considered more noble and
costlier than gold and silver.
• Hall–Héroult process is the major industrial process
for the production of aluminium and is invented in 1886,
made aluminium extraction economically viable.
Aluminium Extraction Process
Mining
Crushing &
Grinding
Treatment
Calcination
Electrolysis
Casting
• Mining of Bauxite
• Crushing and Grinding
• Treatment with Sodium Hydroxide (NaoH) to get Sodium
Aluminate
• Hydrated Alumina is then Calcinated to get Dry Alumina
• Fused salt electrolysis is done to get molten Aluminium
• Casting
Aluminium - Primary Products
Rolling / Slab casting
Direct Casting
Aluminium Primary Products
Ingot Casting
Log Casting
Benefits of Aluminium
• Light Weight
• Good strength to weight
ratio
• Corrosion Resistance
• High Electrical and
Thermal Conductivity
• Attractive and Aesthetic
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High Ductility
Weld ability
High Impact absorption
Odorless
Durability
Versatility
Recyclability
Our Presence
Domestic Marketing
• Production Unit & HO – Bangalore, Karnataka
• 6 Branch Office’s – Delhi, Mumbai, Chennai, Cochin, Pune
& Ahmadabad
• Dealers – 100 dealers Pan India
Export Marketing
• Exporting to more than 250 customers covering 30
countries.
Production Capacity - Enhancements
Growth path in TPA
79800
69800
46800
32800
21800
3000
4800
1968
1978
1982
1999
Year
2001
2006
2011
Foundry
• First to install Hot top casting facility from Loma, USA.
• 4 melting furnaces with capacity of producing 350 tones logs per day.
• Computerized Spectro Vac for analyzing liquid metal sample,
instantaneously.
• Ecologically friendly Nitrogen degassing system used instead of harmful
Chlorine gas.
• Continuous TIBAL grain refining and ceramic foam filtration system.
• Continuous online homogenizing process.
• Ultrasonic testing for logs to detect cracks
and porosity.
• Ultra modern filtering process for the
molten metal to avoid inclusions during casting.
Alloy Manufactured
• Electrical grade Aluminium conforming to E1E and E91E with high
conductivity.
• For aircraft industry, Produced Aluminium – Copper Alloy in 2014 and
2024 specification.
• For defence industry, Produced Aluminium – Zinc Alloy in 7075
specification.
• Corrosion resistant Aluminium – Manganese alloys in 3000 series for
chemical industry.
• Industrial alloys for marine application – Aluminium Magnesium alloy in
5000 series.
• Aluminium – Magnesium – Silicon alloy for architectural use such as
6005, 6061, 6063, 6066, 6082, 6351 and 6262 with Bismuth.
Tool Shop
• In house manufacturing of high precision and intricate Dies with complete
supporting tooling, with capacity of above 200 dies per month
• First extruder in India to have Hyper Xtrude simulation software to control
critical dimensions and tolerances.
• Latest CAD-CAM, Design, Drawing and Manufacturing facility.
• Latest CNC machines for Wire Cut, CNC Milling, and Spark Erosion.
• Imported heat resistant steel for dies such as QRO – 90 and H-13 in ESR
quality.
• Vacuum heat treatment facility with fully automatic programme from stress
relieving to final tempering.
• Surface treatment such as Nitriding and Tufftriding from Degussa, Germany.
• Equipped with a Bank of nearly 25000 dies for 8000 profiles.
Production - Process
Melting of
Ingots
Ageing
Casting of
Logs
Extrusion
Homogenizing
Billet Cutting
Packing
Production – Press Details
Equipped with 7 presses having PLC controls from renowned
manufacturers.
Press No.
 P1
 P2
 P3
 P4
 P5
 P6
 P7
Tonnage
750
1500
2100
1650
2200
4000
1650
Make
Jindal (indigenous)
Lowey, USA
SMS, Germany
Tecalex, Spain
SMS, Germany OVAL
SMS, Germany 12”
UBE, Japan
CCD
110
155
205
165
145
390
155
Billet Dia
121 mm
161 mm
214 mm
173 mm
153 x 258
304 mm
161 mm
Production – Capacities & Capabilities
• Installed production capacity of 75000TPA, with 7 presses under
one roof.
• Only extruder in India having Largest German make commercial
extrusion press of 4000 UST with capacity to extrude profiles up –
to 390 mm CCD.
• Can extrude flat of 425 mm wide, round tube of 256 mm dia and
round bar of 290 mm dia.
• Separate solution treatment plant for harder alloys.
• Ageing furnace with capacity to accommodate profiles up-to 11.8
mtr. length.
Applications
Automobile
Architectural
Construction
Industrial & Engineering
Applications
Transportation
Solar and Wind Power
Electrical & Electronics
Defense and Aerospace
Applications
Percentage of sales
Automobile
Architectural & Building
construction
1%
3% 4% 4% 4%
2%
Industrial & Engineering
Bar & Rods
21%
22%
Transportation
Electrical & Electronics
39%
Solar and Wind Power
Defense and Aerospace
Others
Quality Assurance
Computerized
Spectrometer
for metal analysis
Micro processor based
Aluminium Extrusion presses
with PLC.
Computerized
Universal Testing
Machine.
Hyper Xtrude simulation
software for checking
critical dimensions and
tolerances.
Profile measurement
facility up–to 500 mm
CCD – ROMIDOT
from Israel.
R&D Division recognized by
Department of Scientific
and Industrial
Research, Government of
India.
Value Added Services
We take responsibility for value additions in your product through our
approve vendors for following facilities
Anodizing
Chromotizing.
Powder Coating /
PVDF coating.
Secondary
operations –
precision
cutting, punching,
drilling,
welding etc.
Aluminum vs UPVC
Finishes
Surface Burns/Scratches
Resistance
Aluminium
Good with customized shaded
UPVC
Limited scope
Rework possible
Not Possible
Joinery
Neat Flush Finish
Wielding joints, aesthetically not
pleasing
Environmental Friendly
Recyclable. Green metal
Not Recyclable, manufacturing
of UPVC is highly toxic
Discoloring
The colors are long lasting
Becomes yellow or sometimes
Pink over a period of time
Severe Extreme Temperatures No change
Cracking & Warping
Structural Strength
Good structural strength
Week in strength
Broken Glass Replacements
It is easy and can be done at the The shutter needs to be
location
dismantled at the work shop
Achievements
First Indian extruder
awarded with ISO
9001:2000
Only Indian extruder with
ABS and HSB certification.
Export Awards
Winning EEPC award for Star Performer in exports from last 7
consecutive years by Government of India
Triple Bottom Line & Sustainability
Integrates well being of
company, employees
and community
Minimize
environmental
impact and use of
non- renewable
energy
consumption
Profitability with
corporate
responsibility
Eco-friendly Policy
It has established 12.04 MW Wind
Power Mill for meeting 100% of the
companies energy requirements
and exporting excess power.
Tree Planting in excess of 15000
trees in the campus to establish a
green cover.
Recently awarded with 10 MW
solar power project
Established waste water treatment
plant and recycling the water for
agricultural purposes resulting in
zero discharge.
Corporate Social responsibility
• The S R Jindal Prize of 1 crore each to intend to encourage and inspire those
engaged in serving humanity and promoting moral values, corruption free society,
peace, harmony, health, education, patriotism, national integration and religious
tolerance without motive of personal gain. (www.sitaramjindalfoundation.org)
Corporate Social responsibility
Jindal Naturecure Institute where
drugless healing therapy using
Naturopathy, Yoga and diet are
practiced.(www.jindalnaturecure.org)
Two Jindal Charitable
Hospitals for meeting
health needs of nearly
2000 patients per day
Four Mobile medical vans
visits 100 villages in a
week providing medical
facilities to 600 patients
daily at their door step.
Corporate Social responsibility
• Jindal Public School with nearly 1800 children from neighboring
villages.
• Jindal Pre-University College with nearly 400 girl students.
• Jindal Degree College for Girls, In Computer Science and
Commerce,
• Mahila Arts and Crafts Institute for teaching the art of garment
stitching, computer literacy, etc. for village destitute.
• Adoption and completion of over 100 villages in Karnataka.
• Extending financial support to more than 500 charitable
institutions annually.
• More than 10000 scholarships awarded to students for pursuing
education.
• Gold medals at various Universities and Colleges.
We Believe in ….
“Meeting the needs of the present, without compromising the
ability of future generations to meet their own needs.”
Thank You