Orbital Presentation

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EU EN R2.D - MAY 2013
Company Data
ESTABLISHED:
1985
HEAD OFFICE:
Mumbai
TURNOVER (FY 2012):
6 Million USD
EMPLOYEES:
100
CERTIFICATIONS:
ISO 9001
COMPETENCES:
Mechanics
Electronics
Software
Robotics
Vision
Special purpose machines
1985
1985
Company founding
In Mumbai
1998
First Export
(U.S.A.)
1990
1995
2000
1994
S.O.P.
Light Curtains
2004
S.O.P.
Assembly Automation
2005
2010
2012
EU-based cooperation
establishment
2015
2000
S.O.P.
Cam Index Table
2008
ISO9001
QMS Certification
Facts & Figures
1988
Additional works
in Nasik set-up
Head Quarters
NASHIK
MUMBAI (NEW)
Mumbai
Works
Mumbai (400 sqm)
Nashik (4650 sqm)
Mumbai (2800 sqm - opens 2Q 2013)
Offices
Ludhian
a
Delhi (2 sales, 2 service, 1 controls)
Pune (2 sales, 1 service)
Bangaluru (1 sales, 1 service)
Chennai (1 sales, 1 service, 1 controls)
Delhi
Nashik
Nagpur
Jamshedp
ur
Kolkata
Aurangab
ad
Mumbai
Pune
Bangalu
ru
Representatives / Dealers
Hyderaba
d
Ahmedabad
Košice
SLOVAKIA
Chennai
Kochi
Turin
ITALY
Indore
Hyderabad
Jamshedpur
Kolkata
GLOBAL SERVICE POINTS
MEXICO
china
Saltillo, Coahuila
Hangzhou
canada
poland
london, on
Bielsko-biala
Sacel Srl (EU Joint Venture)
Nagpur
Turin
(Italy)
Aurangabad
2 Plants
Locations
Ahmedaba
d
DIRECT (74)
8
12
4
7
18
10 (+12*)
5
3
3
4
(*) ADDITIONAL 12 PEOPLE IN SEPARATE GROUP’S COMPANY
INDIRECT (24)
DESIGN DEPT.
QUALITY CONTROL DEPT.
TOOL MACHINING SHOP
FINAL ASSEMBLY AREA
Human Resources
PROJECT MANAGEMENT:
MECHANICAL DESIGN:
ELECTRIC / PNEUMATIC DESIGN:
PC /SPS SOFTWARE:
MECHANICAL ASSEMBLY:
MACHINING:
ELECTRICAL ASSEMBLY / WIRING:
DOCUMENTATION:
QUALITY ASSURANCE:
CUSTOMER SERVICE & CARE:
ORBITAL RIVETING
HEADS / STATIONS
HYDRO-PNEUMATIC /
HYDRAULIC PRESSES
CLINCHING
HEADS / STATIONS
SAFETY LIGHT
CURTAINS
SCREWING STATIONS
GLOBOIDAL CAM
INDEX DRIVES
Product Portfolio
STANDARD PRODUCTS (MANUFACTURED)
INTERNATIONAL PARTNERS
ASSEMBLY AND TESTING EQUIPMENTS
METAL PUNCHING DIES
METAL /PLASTIC DIRECT MATERIALS PRODUCTION
HELIUM LEAK TESTING EQUIPMENT
ROBOTIC CELLS
SMART VISION APPLICATIONS
Know-How
ROBOTIC CELLS
HANDLING SYSTEMS
Market
REFERENCE CUSTOMERS
Assembly & Test Equipment
CUSTOM EQUIPMENT FOR FACTORY AUTOMATION
BENCHES
AUTOMATIC
MODULES
ROBOTIC CELLS
Product Portfolio
ROTARY INDEXING
TABLES
COMPETENCIES
ASSEMBLY
ROBOTICS
KAN-BAN / PALLETIZERS
LASER MATERIAL PROCESSING
ORBITAL RIVETING
CLINCHING
RESIN DISPENSING
PLASTIC WELDING
CONTROLLED SCREWING
HYDRAULIC CALIBRATION & TEST
LEAK TEST (AIR & HELIUM)
CAMERA SYSTEMS
INDUSTRIAL CUSTOMIZED SW
PRODUCT CO-DESIGN
LEAN MANUFACTURING
Product Portfolio
ELECTRIC CALIBRATION AND TEST
CUSTOMER: Aditya Auto Pvt. Ltd. - Ford (Bangalore)
APPLICATION:
Riveting & Greasing Machine for car latch
Machine features
Rotary Indexer
Riveting machine Model 012
Metered quantity Greasing
Component presence checking
Arrangement for component assembly &
Inspection
PLC & Pneumatic Controls
Reject component bin arrangement
Table structure with anti -vibration pads.
Application Examples
Basic Operation:
Riveting,
Greasing,
Assembly Inspection.
CUSTOMER: Magneti Marelli Shock Absorber Pvt. Ltd. (Pune)
APPLICATION:
Piston Valve + Rod / Foot Valve Assembly
Piston Valve + Rod Assembly
Foot Valve Assembly
Rotary Indexer
Auto sequence for loading of component.
Bowl feeder for positioning component
08 variants of the Valve
Coining with Force/Stroke measurement and monitoring
Application Examples
Rotary Indexer
Auto sequence for loading of component.
Bowl feeder for positioning component
08 variants of the Piston rod
Loctite Dispensing
A-Class Screwing
CUSTOMER: Epcos India Ltd. (Nashik)
APPLICATION:
Semiautomatic Capacitor Can Assembly Machine
Machine features
Auto Feeding & Loading of the Can
Component presence checking
Element Pressing
Grooving and pressing
Auto Unloading by Pick & Place
Jacking arrangement to accommodate length
variety.
Application Examples
Basic Operation:
Grooving on Aluminium can 0.5mm thick and
diameter 25mm to 70mm.
Pressing the same groove to form a thin step
inside the Aluminium can.
CUSTOMER: Asmo (Japan)
APPLICATION:
Wiper Motor Rotor Assembly
Commutator Press fitting
Pneumatic press
Auto Sliding mechanism
Poka Yoke
PLC & HMI
Application Examples
Shaft Press fitting
Hydraulic 10T press
Manual Indexing mechanism
Poka Yoke
PLC & HMI
CUSTOMER: LYTE Industries LTD (Swansea, UK)
APPLICATION:
Ladder Riveting SPM
Six point riveting at a time
Transfer mechanism.
Auto Lubrication before riveting to improve
finish.
17 variants of the Ladder
Roller Conveyors for inputs and Output
material handling
Application Examples
(2013 NEW EQUIPMENT WILL INCLUDE
ROBOTIZED MIG-WELDING CELL)
CUSTOMER: Nuclear Fuel Complex (Hyderabad)
APPLICATION:
Automated Density Measuring System
3- GRIPPERS
PICK AND PLACE
IN-WATER
WEIGHTING
IN-AIR
WEIGHTING
OUTPUT
TRAY
Application Examples
INPUT
TRAY
CUSTOMER: Cogeme Precision Parts India Pvt. Ltd. (Pune)
APPLICATION:
Variable Geometry Turbocharger Assembly
HYDROPNEUM. PRESS (4
TONs)
005 ORBITAL RIVETING
HEAD
X-Y AXIS CNC TABLE
NOZZLE PIPE RIVETING
FIXTURE
NOZZLE RING RIVETING
FIXTURE
PIN & ROLLER PIN
PRESSING FIXTURE
PROCESS
CONTROL
LOAD CELL
FIXTURE
LOCKING
UNIT
PUNCH
HOLDER
ASSLY
FIXTURE
DE-CLAMPING
UNIT
Application Examples
PIN & ROLLER PIN
SENSING UNIT
Application Examples
CUSTOMER: Savera Furniture – IKEA (Aurangabad)
APPLICATION:
Chair Frame Welding with ABB 6 axis Robot
European Presence
SACEL SRL
1975
HEAD OFFICE:
San Giorgio Canavese (TO) - ITALY
TURNOVER:
18,5 Million Euro
EMPLOYEES:
140
PRODUCTION
(ITALY)
TOOL-MAKER
(ITALY)
PRODUCTION
(SLOVAKIA)
METAL STAMPED PARTS
OVERMOLDED , ASSEMBLED, WELDED PARTS
PLASTIC INJECTED PARTS
FACTORY AUTOMATION, DIES DESIGN AND MANUFACTURING
MARKETS
QUALITY CERTIFICATIONS
ISO 9001
ISO/TS 16949
ISO 14001
Sacel - EU Partner
ESTABLISHED:
SACEL SRL
OZEGNA (TO)
1800SQM – 30 EMPLOYEES
HEAD-QUARTERS, SALES, ACCOUNTING, R&D , TOOL SHOP, AUTOMATION
SAN GIORGIO (TO)
4500SQM – 60 EMPLOYEES
Košice 3000SQM – 35 EMPLOYEES
METAL STAMPING , PLASTIC INJECTION , OVER-MOLDING, ASSEMBLY, LOGISTIC,
QUALITY, TOOL-MAINTEINANCE, INDUSTRIALIZATION
Sacel - EU Partner
METAL STAMPING , PLASTIC INJECTION , LASER WELDING, ASSEMBLY, LOGISTIC,
QUALITY, MFG. ENG.
SACEL SRL
SINCE 2005 SACEL STARTED TO PRODUCE ASSEMBLY & TEST EQUIPMENT FOR ITS INTERNAL USE.
ALONG LAST YEARS HAS BEEN DEVELOPING SEVERAL LINES (WITH SINGLE MARKET VALUE UP TO 500.000€) .
Brushless-fan Baseplate (Automotive)
Pacemaker (Medical)
Lamp Connector (Automotive)
Advantages:
Short set-up time
Use std. press for progressive dies
Totally integrated in the tool
AUT.E.L. (Automation End of Line)
Operations attended:
1) Picking parts from high-speed process (i.e. stamping press)
2) Moving the parts to one or more checking stations (camera or other test)
3) Moving the parts to the final packing
Productivity: 360-1800 pcs/hr.
Project financed by MANUNET (EC Research project)
Sacel - EU Partner
ROTO-TRANSFER
(Automation
on Tools)
FURTHERMORE,
TWO STANDARD
SYSTEMS
ARE IN A DEVELOPMENT STAGE:
PARTNERSHIP BENEFITS AND ROLES
•
BENEFITS
•
ROLES
•
•
TO EXPAND ITS BUSINESS VOLUME IN
AUTOMATION BUSINESS WITHIN
EUROPEAN MARKET.
TO GROW UP ITS POSITION OF
AUTOMATION QUALIFIED SUPPLIER IN
INDIAN MARKET, THANKS TO
TECHNOLOGICAL IMPROVEMENT
OBTAINED WORKING WITHIN EUROPEAN
CUSTOMERS AND ITALIAN QUALIFIED
TEAM.
EQUIPMENT DESIGN, CONSTRUCTION
AND SET-UP.
SUPPORT IN EUROPE (IF REQUIRED).
SACEL
•
•
TO EXPAND ITS BUSINESS VOLUME BY
APPROACHING AUTOMATION BUSINESS
TO OTHER COMPANIES.
TO CREATE NEW LINKS AND BUSINESS
POTENTIAL OPPORTUNITIES WITH
CUSTOMERS APPROACHED THROUGH
THE NEW VENTURE FOR ITS TRADITIONAL
BUSINESS UNIT.
•
SALES AND PROJECT MANAGEMENT.
•
EQUIPMENT COMPLETION (IF REQUIRED).
•
DELIVERY, COMMISSIONING, FINAL
ACCEPTANCE, AFTER-SALES IN EUROPE.
Sacel - EU Partner
ORBITAL SYSTEMS
ORBITAL SYSTEMS (BOMBAY) PVT. LTD.
Headquarters :
F-129, 109, Ansa Ind. Est.
Saki Vihar Road,
Mumbai - 400072
INDIA
Nashik Works:
F-19, Street No 18,
MIDC, Satpur
Nasik – 422007
INDIA
Tel : +91-22-28473312
Fax : +91-22-28476675
Tel : +91-0253-6695800
Fax : +91-0253-6695858
www.orbitalsystems.net
[email protected]
D&B D-U-N-S® N. 91-583-4683
SACEL S.R.L.
Headquarters:
Località Risera
10080 Ozegna(TO)
ITALY
San Giorgio C.se Works:
Str. del Paschetto S/N
10090 San Giorgio C.se (TO)
ITALY
SacelEst s.r.o.
Juzna Trieda 125
04001 Košice
SLOVAKIA
Tel : +39-0124-424077
Fax : +39-0124-27794
Tel : +39-0124-452991
Fax : +39-0124-4529920
Tel : +421-557995542
Fax : +421-918629124
www.sacelgroup.com
[email protected]
D&B D-U-N-S® N. 33-886-1797
Contacts
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