Contributions of Japan to Power Electronics and Motor Drive Systems Overview •Brief History of IPEC •Power Electronics and Drive Technologies in Japan •Future Trends of Power Electronics and Drives Kouki Matsuse Professor Meiji University , Japan Fellow, IEEJ & IEEE IPEC-Hiroshima Invited Speech 2014. 5. 19 1/34 1. Brief History of IPEC A few significant events in global history of power electronics and drives 1879 –2.2kW electric locomotive drew 3 coaches in Berlin industrial exposition as the first electric rail 1881 –First electric vehicle with a rechargeable battery as power source was introduced 1891 --Ward-Leonard speed control was introduced 1948 --Transistor was invented at Bell Labs 1953 – Prof. Kawamura was born in Yamaguchi, Japan! 1956-1957 --Power diode and thyristor(SCR) was introduced by GE 1961 --Impulse-commutated inverter was introduced 1964 --“Principles of Inverter Circuit” was published (almost all AC drive main circuit topologies using thyristors were introduced) 1964 –First high-speed railway “Shinkansen” using DC drive with diode rectifiers began operation in Japan 1964 –Electric vehicle “Electrovair1” using IM drive of thyristor inverter with Silver-Zinc Battery was introduce by GM 2 1. Brief History of IPEC A few significant events in global history of power electronics and drives 1969 --Dissertation on dynamic speed controlled drive was introduced by Dr. Hasse 1971 --Flux detecting vector control was introduced by Siemens 1974 –PWM technique for single-phase converter in rail application was introduced in Germany 1975 --Giant transistor GTR was commercialized in Japan 1978 --Power MOSFET was introduced 1980 --High-power GTOs were commercialized in Japan 1981 --3 level inverter was introduced 1987 --IGBT was commercialized in Japan 1996- First mass-produced and purpose-designed electric vehicle was introduced by General Motors. (Prototype in 1990) 1997 –Hybrid electric vehicle “PRIUS” was commercialized by TOYOTA 2009 –Electric vehicle “i-MiEV” was commercialized by Mitsubishi Motors 2012 –Large-capacity SiC diode was introduced in rail application of Japan 3 1. Brief History of IPEC Japanese Attendees in Major P.E. Conferences in the 1970s 1977* Dr. E. Reimers was the general chair and host scientist of this conference. Prof. R.G.Hoft proposed to hold the P.E. Intr. conference in Japan. *An important milestone. 4 1. Brief History of IPEC A Commemorative International Event The US-Japan Cooperative Science Seminar on Analysis and Design in Power Electronics Sessions *General analysis of power electronics, *Simulation of power electronics *Analysis and design of static converters *Analysis and design of motor drives, and *Workshop on microprocessor application in power electronics with 29 separate papers. Nov. 25-29, 1981 International Conference Center, Kobe, Japan 5 1. Brief History of IPEC US Members of the Seminar US participants U. S. Observers Richard G. Hoft Laszlo Gyugyi John G. Kassakian William McMurray Thomas A. Lipo B. J. Min Donald W. Novotny Third Country Observers Robert D. Middlebrook Sashi B. Dewan Thomas G. Wilson Klemens Heumann 6/34 1. Brief History of IPEC Japanese Members of the Seminar Japanese participants Tung Hai Chin Yasuhiko Dote Hiromasa Haneda Kosuke Harada Fumio Harashima Tagao Hirasa Toru Maruhashi Takuro Mochizuki Yoshishige Murakami Akira Nabae Noriaki Sato Yuzuru Tsunehiro Japanese observers Yoshihisa Hirane Yoshitaka Ikeda Kenzo Kamiyama Yasuo Miki Mutsuo Nakaoka Eiichi Ohno Yukio Takeda Hiroshi Watanabe 7 1. Brief History of IPEC IPEC-Tokyo 1983 8 1. Brief History of IPEC 9 1. Brief History of IPEC IPEC-Tokyo 1990 10 1. Brief History of IPEC 11 1. Brief History of IPEC 12 1. Brief History of IPEC 13 1. Brief History of IPEC Keynote Speech 1983: in Tokyo S.Saba ,”Electric Challenges for Innovation in Industrial and Social Systems” R.G.Hoft ,”Power Electronics: Historical Review Present Status and Future Prospect” 1990: in Tokyo E.Ohno,”The Semiconductor Evolution in Japan-A Four Decade Long Maturity Thriving to an Indispensable Social Standing” K.Heumann,”Power Electronics-State of the Art” M.Nishihara ,”Power Electronics Diversity” 1995: in Yokohama T.A.Lipo,”Converter Fed Motors; A New Family of Electrical Machines” K.Imai, ”Power Electronics strives to be friendly to the Environment” 14 1. Brief History of IPEC Painted by Prof. M.Matsui 15 1. Brief History of IPEC 16 1. Brief History of IPEC 17/34 1. Brief History of IPEC 18 1. Brief History of IPEC 19 1. Brief History of IPEC 20 1. Brief History of IPEC Keynote Speech 2000: in Tokyo Y.Kaya ,”Response Strategies for Global Warming and the Role of Power Technologies H.Stemmler,”State of the Art and Future Trends in High Power Electronics” L.Gyugyi,”Converter-based FACTS Technology: Electric Power Transmission in the 21st Century” 2005: in Niigata T.Fukao,”Energy Environment and Power Electronics” J.G.Kassakian,” Innovation, Technology and Power Electronics” L.Lorenz ,”Power Semiconductors State of the Art and Future Development” 2010: in Sapporo E.Masada ,”Railway Technologies in the Next Decade and Power Electronics” G.Snitchler,”Progress on High Temperature Superconductor Propulsion Motors and Direct Drive Generators” P.K.Steimer,”Enabled by High Power Electronics- Energy Efficiency, Renewables and Smart Grid” 21 1. Brief History of IPEC Foreigners Sessions Participants Sessions Japanese Year Sessions and participants of IPECs 22 1. Brief History of IPEC Road to the Worldwide Events 5 - General purpose ac motor drives up to 75kW IPEC Niigata 4 IPEC Yokohama No. of Units (Million) 3 2 IPEC Tokyo IPEC Sapporo IPEC Tokyo IPEC Tokyo 1 Estimated 0 1970 1980 JEMA Data 1990 Practical applications of technologies 2000 2010 growth of industry. JEMA: The Japan Electrical Manufacturers' Association 23 2 Power Electronics and Drive Technologies in Japan 2014 24 2. Power Electronics and Drive Technologies in Japan Some New Technologies from Japan Flux control based on slip frequency type vector control (1978) Neutral-Point-Clamped PWM inverter (1981) PWM control applying instantaneous space voltage vector (1983) PWM control to make maximum sinusoidal line to line voltage (1983) Quick response torque and flux control of IM (1985) Signal injection method for estimating two parameters simultaneously(1993) 25 2 Power Electronics and Drive Technologies in Japan Series 300 Power Converter Width 2400mm 2200mm 100 Length 3250mm S. 700 The weight of Series 300 is set to 100 3200mm 80 60 40 2180mm S. N700A 3250mm 1630mm 20 S. N700 3250mm 0 1,120kg Series 300 700 N700 1990 GTO 1997 IGBT 2007 N700A Traction converter weight comparison Transition of Traction Converters in Shinkansen by Dr. K.Sato, JR Central 26/34 2. Power Electronics and Drive Technologies in Japan Future Needs 1) Requirement for high efficiency, fewer resources, high packaging density, and lower cost power electronics and drive systems. 2) Pursuit for high reliability of the whole drive system requires sensor-less control of not only speed sensor but also other sensors as the intrinsic solution. 3) Advancing SiC and GaN based power conversion technologies for high efficiency and high temperature operation. 4) Major factors for riding comfort are loudness, vibration, EMI noise and so on. These drive systems must control such factors within a permissible range for comfort of passengers. 5) In transportation applications, smooth acceleration and deceleration, sufficient starting torque, re-adhesion control against slips, and coasting operations are necessary. 27 3. Future Trends of Power Electronics and Drives Power Electronics for More Electric Aircraft Power Optimized Aircraft K. Rajashekara, Converging Technologies, SAE Power Systems, 2010, http://www.terrafugia.com/ 28/36 3. Future Trends of Power Electronics and Drives Electricity RAICHO-I Specifications Battery capacity :26 [kWh] Motor maximum speed :6,480 [min-1] Motor rated power :45 [kW] Motor maximum power :80 [kW] Motor maximum torque :200 [Nm] Boat Length* Beam* Depth :10.00* 2.30* 1.20 [m] Weight :1.3 [ton] Speed :12 [knots] Crew :12 Lithium-ion battery CHAdeMO Rapid charging system 100VAC 200VAC Battery control unit Connector for rapid charger On-boad charger Main controller Junction box Inverter Screw propeller propulsion system Plug-In Electric boat “RAICHO-I” Motor Cooling System Electrical system diagram Referred by Tokyo University of Marine Science and Technology Plug-in Electric Boat by Dr. H. Hara, Yasukawa Elec. 29 3. Future Trends of Power Electronics and Drives INTERNATIONAL ELECTROTECHNICAL COMMISSION Future standardization landscape Facing future trends in TC 22 - a discussion Technical Trends *Increased appearance of power electronics *More power electronics in the grid (less rotating mass) *Increased importance of grid codes *Functional Safety for power electronics *Security of systems (to be discussed) *Environmental aspects (e.g. Energy Efficiency and CO2) *Merging of functions from different products in one system Lots of merged products What product category is it? Holger Laible Chairman IEC SC 22E 30 Version: 2013-09-27 3. Future Trends of Power Electronics and Drives Example for future standards architecture Page 31 3. Future Trends of Power Electronics and Drives Changes Overhauled standardization landscape *More requirements in group standards, less requirements in product standards. *Product standards use group standards as reference document. *Addition of further group standards based on specific topics like: •EMC / EMF Grid connection Functional Safety ...... *Movement towards topic experts, rather product specialists ? Challenges Renewal of structures Larger working groups Achieving speed Changing mindsets Changed responsibility of subcommittees 32/34 3. Future Trends of Power Electronics and Drives IEC TC22 NWIP of bi-directional grid connected power converter The Japanese National Committee for IEC TC 22, 2013-09-27, 2014.1.30 Background *The big theme is the reduction of power consumption and diversification of power generation sources. *The 2nd motivation is a measure against a big blackout that could come just after a major disaster. Object *In order to optimize the power consumption of a home, it is necessary to combine a generator with a storage unit to control optimally. *For stable growth of a market, extendibility, and compatibility, energy conservation is important. Product certification based on new standard will advance the development. 33 3. Future Trends of Power Electronics and Drives Typical example of bi-directional grid connected power converter Bi-directional GCPC is combined with multiple power sources for unified home power supply which provides electricity power to home appliances. Meter Bi-directional grid connected power converter Power source (PV,---) DC/DC Power source, battery(FEV,HEV, EV,….) DC/DC DC/AC: Grid side inverter DC/DC: Application side d.c. converter Power source: generator or storage DC-port interface DC/AC Public mains Distribution board Home appliances DC-connection interface Finally, I think the world needs more power electronics, and power electronics is spreading to new applications to give a bright future. Thank you very much for your kind attention. 34