WELCOME TO THE CORPORATE PRESENTATION OF M/s INDUSTRIAS DEL RECAMBIO INDIA PRIVATE LIMITED Industrias Del Recambio India Pvt Ltd INDUSTRIAS DEL RECAMBIO INDIA PVT.LTD is a strategic Spanish venture. A state–of-the art sheet metal industry with TS 16949 certification having its core activity being manufacture and export of automobile ancillary components. This technology intensive company further manufactures pressed, machined and fabricated components to meet the growing needs of the automobile industry globally. The Company is currently catering and European OEM & Aftermarket. to the Indian , American The Fully Integrated divisions of the company employ over 250 technically qualified engineers, managers and technicians equipped with modern machineries and infrastructure of international standards. The company has invested in advanced technology to meet the demanding quality standards and to achieve an excellence in customer focus and service. Industrias Del Recambio India Pvt Ltd IR GROUP BACKGROUND M/s Industrias Del Recambio - Spain, established in 1976 , located in Pamplona , North of Spain in a rich region with a great industrial activity. IR plant devotes 12000 m2 to product assembly and commercialization and 6000 m2 to product processes such as metal pressing, welding, casting, machining, etc. Industrias Del Recambio’s main activity is the production of suspension parts for the automotive Aftermarket which has been exported to more then 42 countries. Their sole product line is suspension control arms and their components. They are specialists and market leaders in this field. Their range of parts is the widest in the market and well known for high quality and good service. Industrias Del Recambio India Pvt Ltd M/s Industrias Del Recambio - Spain Industrias Del Recambio India Pvt Ltd OTHER IR - GROUP COMPANIES Talosa - Spain DYS – Spain IRKO S.L – Spain Industrias Del Recambio – Brazil Industrias Del Recambio – Argentina CMP- IR India Private Limited - MEPZ - India Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd Geographical Location Industrias Del Recambio India Pvt Ltd Plot A-7, SIPCOT ,Orgadam CHENNAI , INDIA . (SOUTH) Chennai Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd IR India Manufactures of … • Control arm for Automotives. • Sheet metal pressed & welded parts to OEM, After market and other ancillaries. • Fabricated components as per customer requirements. Industrias Del Recambio India Pvt Ltd Mr. PEDRO OJER MANAGEMENT CHAIRMAN Mr. IGNACIO SOTO Managing Director IR India Pvt Ltd Mr. N.G. NALLASIVAM Chief executive officer IR India Pvt Ltd Mr. MK.SUKUMARAN General Manager-Tools IR India Pvt Ltd. Chennai Industrias Del Recambio India Pvt Ltd IR India Control arm & Stamping parts.. Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd IR India Stamping Facilities Industrias Del Recambio India Pvt Ltd IR INDIA STAMPING & TOOL MANUFACTURING CAPACITY • Stamping capacity from 30T to 315 T • Stamping tools for 30 T to 600 T Presses • Tools Weight upto 2 Tons • We Make Stage , Progressive , Deep Draw Casting tools and Moulds • We use Solid Works and Edge cam for our Design and Manufacture • We have a total strength of two hundred and fifty well qualified, trained pool of Managers, Engineers and operators. • Our Pressing capacity boasts of FIFTY Mechanical & Hydraulic presses. • Our welding capacity boasts of Fanuc & ABB robotic welding machines. • Our Quality assurance dept is well equipped with UTM, CMM & all essential digital measuring instruments. • A State of Art sheet metal industry with TS 16949. • Control arm manufacturing capacity is 70000/ month. • So far 30 lac Control Arms had been manufactured and delivered. Industrias Del Recambio India Pvt Ltd Details of IR India Stamping Facilities Equipment Capacity Mechanical Press Mechanical Press Mechanical Press Mechanical Press Mechanical Press Mechanical Press Mechanical Press Mechanical Press Mechanical Press Mechanical Press Mechanical Press 315 Ton 250 Ton 200 Ton 160 Ton 125 Ton 110 Ton 63 Ton 50 Ton 40 Ton 30 Ton 25 Ton Industrias Del Recambio India Pvt Ltd Details of IR India Stamping Facilities Equipment Capacity Hydraulic Press Hydraulic Press Hydraulic Press Hydraulic Press Hydraulic Press Hydraulic Press 315 Ton 250 Ton 200Ton 160 Ton 100 Ton 63 Ton Industrias Del Recambio India Pvt Ltd Details of IR India Stamping Facilities Equipment Capacity Gilletin Shearing Gilletin Shearing Welding Spm Welding Spm Welding Spm Welding Machines CO2 Welding Machines CO2 Projection Welding Machine Rotary Welding SPM IT GUN Robot Welding Machine (Fanuc & ABB) Stud Welding Machine 10 mm x 3200 mm 6 mm x 3200 mm 2.1 Meters 1.6 Meters 1 Meter 10.4 KVA 6.9 KVA 75 KVA 400 x 400 mm dia 48 KVA 20 KVA 1 KVA Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd DESIGN & DEVELOPMENT OF TOOLS INCORPORATED DESIGN SOFTWARES SOLIDWORKS AUTOCAD 3D Industrias Del Recambio India Pvt Ltd Customer enquiry Tool Validation(PPAP) Receipt of customer drawing /sample Feasibility review(CFT) Customer Acceptance Sample submission Tool Mfg, Assly & Trial Insp. Preparation of quote ORDER PROCESS FLOW Tool Design Concept Drawing Pre launch control plan Order acceptance Preparation of comp & stage drg. Process flow diagram Process Failure Mode Effective Analysis Industrias Del cambio India Pvt Ltd RM receipt RM Inspection Shearing Dispatch Press processing Packing MANUFACTURING PROCESS FLOW First Off & Patrol Inspection Welding Final Inspection Weld Tests & inspection Industrias Del Recambio India Pvt Ltd Details of Tool Room Facilities ……. Equipment Capacity Vertical machining centre EDM wire cut machine (submerged) Jig Boring machine Surface grinding machine Milling machine Radial drilling machine Hydraulic Milling machine Cylindrical grinding machine Shaping Machine 1100x 510 x 600 1000x 700 x 300 1000 x 600 1000 x 250 600 x 250 030 1000 500 x 300 200 x 600 800 x 400 Industrias Del Recambio India Pvt Ltd Details of Tool Room Facilities ……. Equipment Capacity Hydraulic press 250 Ton Mechanical Press 100 Ton Hydraulic Press 25 Ton AIR Compressor TC 600 Generator 82.5 KVA Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd CNC Vertical Machining Center VMC – Hartford F1 series LG-1000 Industrias Del Recambio India Pvt Ltd CNC Wire cut WIRE CUT – Electronica Ultracut S2 Industrias Del Recambio India Pvt Ltd Some of our Stamping Tools … Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd Quality Assurance Industrias Del Recambio India Pvt Ltd List of Measuring Instruments NON MAGNETIC V BLOCK WITH U CLAMP 63 X63 X80 2 4 NON MAGNETIC V BLOCK WITH U BLOCK 80 X80 X100 2 75-100 2 SURFACE TABLE WITH STAND 630 X630 X130 1 VERNIER 0-200 1 SURFACE TABLE WITH STAND 1000 X1000 X150 1 VERNIER 0-300 1 ROCKWELL HARDNESS TESTER 60HRB-120HRB 1 DIAL VERNIER 0-150 1 TORQUE WRENCH 0-12NM 1 BEVET PROTECTOR - 1 HEIGHT GAUGE 0-600 1 LEVER DIAL 0-0.5 1 HEIGHT MASTER 0-600 1 RADIUS GAUGE R1-R7 1 SLIP GAUGE BOX 0.5-100 1 PROFILE PROJECTOR 300 1 RADIUS GAUGE R0.4-R6 1 SURFACE ROUGHNESS TESTER - 1 THREAD PITCHGAUGE 0.35-6 1 DIGITAL CALIPER-INSIDE 10-30 MM 1 FEELER 0.05-1 1 DIGITAL CALIPER-INSIDE 30-50 MM 1 MAGNETIC V BLOCK 75 X75 X56 2 DIGITAL CALIPER-OUTSIDE 0-30 MM 1 MAGNETIC V BLOCK 100 X95 X70 2 UTM 20 T 1 MICRO METER 0-25 5 MICRO METER 25-50 5 MICRO METER 50-75 MICRO METER Industrias Del Recambio India Pvt Ltd Industrias Del Recambio India Pvt Ltd Our Clientele INTERNATIONAL Industrias Del Recambio – Spain Caucho Metal Productos - Spain Arvin Meritor – USA CF Gomma – Italy Delta Gom – Italy Ruter Caucho – Spain Industrias Del Recambio – Brazil JD Norman – USA FEBI - Germany DOMESTIC LMW – Coimbatore Brakes India Ltd Caparo India Private Limited Repco Amalgamations Ltd. Industrias Del Recambio India Pvt Ltd Let us join hands to meet our ambitious growth …