WELCOME
TO
THE CORPORATE PRESENTATION
OF
M/s INDUSTRIAS DEL RECAMBIO
INDIA PRIVATE LIMITED
Industrias Del Recambio India Pvt Ltd
INDUSTRIAS DEL RECAMBIO INDIA PVT.LTD is a strategic Spanish
venture. A state–of-the art sheet metal industry with TS 16949
certification having its core activity being manufacture and export of
automobile ancillary components. This technology intensive company
further manufactures pressed, machined and fabricated components
to meet the growing needs of the automobile industry globally.
The Company is currently catering
and European OEM & Aftermarket.
to
the
Indian , American
The Fully Integrated divisions of the company employ over 250
technically qualified engineers, managers and technicians equipped
with modern machineries and infrastructure of international standards.
The company has invested in advanced technology to meet the
demanding quality standards and to achieve an excellence in customer
focus and service.
Industrias Del Recambio India Pvt Ltd
IR GROUP BACKGROUND
M/s Industrias Del Recambio - Spain, established
in 1976 ,
located in Pamplona , North of Spain in a rich region with a
great industrial
activity.
IR plant devotes 12000 m2 to
product
assembly
and commercialization and 6000 m2 to
product processes
such as metal pressing, welding, casting,
machining, etc.
Industrias Del Recambio’s main activity is the production
of
suspension parts for the automotive Aftermarket which has been
exported to more then 42 countries. Their sole product line is
suspension control arms and their components. They are specialists
and market leaders in this field. Their range of parts is the widest in the
market and well known for high quality and good service.
Industrias Del Recambio India Pvt Ltd
M/s Industrias Del Recambio - Spain
Industrias Del Recambio India Pvt Ltd
OTHER IR - GROUP COMPANIES
Talosa - Spain
DYS – Spain
IRKO S.L – Spain
Industrias Del Recambio – Brazil
Industrias Del Recambio – Argentina
CMP- IR India Private Limited - MEPZ - India
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
Geographical Location
Industrias Del Recambio India Pvt Ltd
Plot A-7, SIPCOT ,Orgadam CHENNAI , INDIA .
(SOUTH)
Chennai
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
IR India Manufactures of …
• Control arm for Automotives.
• Sheet metal pressed & welded parts to OEM, After market and
other ancillaries.
• Fabricated components as per customer requirements.
Industrias Del Recambio India Pvt Ltd
Mr. PEDRO OJER
MANAGEMENT
CHAIRMAN
Mr. IGNACIO SOTO
Managing Director
IR India Pvt Ltd
Mr. N.G. NALLASIVAM
Chief executive officer
IR India Pvt Ltd
Mr. MK.SUKUMARAN
General Manager-Tools
IR India Pvt Ltd.
Chennai
Industrias Del Recambio India Pvt Ltd
IR India Control arm & Stamping parts..
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
IR India Stamping Facilities
Industrias Del Recambio India Pvt Ltd
IR INDIA STAMPING & TOOL MANUFACTURING CAPACITY
• Stamping capacity from 30T to 315 T
•
Stamping tools for 30 T to 600 T
Presses
•
Tools Weight upto 2 Tons
•
We Make Stage , Progressive , Deep
Draw Casting tools and Moulds
•
We use Solid Works and Edge cam
for our Design and Manufacture
•
We have a total strength of two
hundred and fifty well qualified,
trained pool of Managers, Engineers
and operators.
• Our Pressing capacity boasts of FIFTY
Mechanical & Hydraulic presses.
• Our welding capacity boasts of Fanuc
& ABB robotic welding machines.
• Our Quality assurance dept is well
equipped with UTM, CMM & all
essential digital measuring instruments.
• A State of Art sheet metal industry with
TS 16949.
• Control arm manufacturing capacity is
70000/ month.
• So far 30 lac Control Arms had been
manufactured and delivered.
Industrias Del Recambio India Pvt Ltd
Details of IR India Stamping Facilities
Equipment
Capacity
Mechanical Press
Mechanical Press
Mechanical Press
Mechanical Press
Mechanical Press
Mechanical Press
Mechanical Press
Mechanical Press
Mechanical Press
Mechanical Press
Mechanical Press
315 Ton
250 Ton
200 Ton
160 Ton
125 Ton
110 Ton
63 Ton
50 Ton
40 Ton
30 Ton
25 Ton
Industrias Del Recambio India Pvt Ltd
Details of IR India Stamping Facilities
Equipment
Capacity
Hydraulic Press
Hydraulic Press
Hydraulic Press
Hydraulic Press
Hydraulic Press
Hydraulic Press
315 Ton
250 Ton
200Ton
160 Ton
100 Ton
63 Ton
Industrias Del Recambio India Pvt Ltd
Details of IR India Stamping Facilities
Equipment
Capacity
Gilletin Shearing
Gilletin Shearing
Welding Spm
Welding Spm
Welding Spm
Welding Machines CO2
Welding Machines CO2
Projection Welding Machine
Rotary Welding SPM
IT GUN
Robot Welding Machine (Fanuc &
ABB)
Stud Welding Machine
10 mm x 3200 mm
6 mm x 3200 mm
2.1 Meters
1.6 Meters
1 Meter
10.4 KVA
6.9 KVA
75 KVA
400 x 400 mm dia
48 KVA
20 KVA
1 KVA
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
DESIGN & DEVELOPMENT OF TOOLS
INCORPORATED
DESIGN
SOFTWARES
SOLIDWORKS
AUTOCAD 3D
Industrias Del Recambio India Pvt Ltd
Customer enquiry
Tool Validation(PPAP)
Receipt of customer drawing /sample
Feasibility review(CFT)
Customer Acceptance
Sample submission
Tool Mfg, Assly &
Trial Insp.
Preparation of quote
ORDER PROCESS
FLOW
Tool Design
Concept Drawing
Pre launch control plan
Order acceptance
Preparation of
comp & stage drg.
Process flow diagram
Process Failure Mode
Effective Analysis
Industrias Del cambio India Pvt Ltd
RM receipt
RM Inspection
Shearing
Dispatch
Press processing
Packing
MANUFACTURING
PROCESS FLOW
First Off &
Patrol Inspection
Welding
Final Inspection
Weld Tests &
inspection
Industrias Del Recambio India Pvt Ltd
Details of Tool Room Facilities …….
Equipment
Capacity
Vertical machining centre
EDM wire cut machine
(submerged)
Jig Boring machine
Surface grinding machine
Milling machine
Radial drilling machine
Hydraulic Milling machine
Cylindrical grinding machine
Shaping Machine
1100x 510 x 600
1000x 700 x 300
1000 x 600
1000 x 250
600 x 250
030
1000 500 x 300
200 x 600
800 x 400
Industrias Del Recambio India Pvt Ltd
Details of Tool Room Facilities …….
Equipment
Capacity
Hydraulic press
250 Ton
Mechanical Press
100 Ton
Hydraulic Press
25 Ton
AIR Compressor
TC 600
Generator
82.5 KVA
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
CNC Vertical Machining Center
VMC – Hartford F1
series LG-1000
Industrias Del Recambio India Pvt Ltd
CNC Wire cut
WIRE CUT – Electronica
Ultracut S2
Industrias Del Recambio India Pvt Ltd
Some of our Stamping Tools …
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
Quality Assurance
Industrias Del Recambio India Pvt Ltd
List of Measuring Instruments
NON MAGNETIC V BLOCK
WITH U CLAMP
63 X63 X80
2
4
NON MAGNETIC V BLOCK
WITH U BLOCK
80 X80 X100
2
75-100
2
SURFACE TABLE WITH STAND
630 X630 X130
1
VERNIER
0-200
1
SURFACE TABLE WITH STAND
1000 X1000 X150
1
VERNIER
0-300
1
ROCKWELL HARDNESS TESTER
60HRB-120HRB
1
DIAL VERNIER
0-150
1
TORQUE WRENCH
0-12NM
1
BEVET PROTECTOR
-
1
HEIGHT GAUGE
0-600
1
LEVER DIAL
0-0.5
1
HEIGHT MASTER
0-600
1
RADIUS GAUGE
R1-R7
1
SLIP GAUGE BOX
0.5-100
1
PROFILE PROJECTOR
300
1
RADIUS GAUGE
R0.4-R6
1
SURFACE ROUGHNESS TESTER
-
1
THREAD PITCHGAUGE
0.35-6
1
DIGITAL CALIPER-INSIDE
10-30 MM
1
FEELER
0.05-1
1
DIGITAL CALIPER-INSIDE
30-50 MM
1
MAGNETIC V BLOCK
75 X75 X56
2
DIGITAL CALIPER-OUTSIDE
0-30 MM
1
MAGNETIC V BLOCK
100 X95 X70
2
UTM
20 T
1
MICRO METER
0-25
5
MICRO METER
25-50
5
MICRO METER
50-75
MICRO METER
Industrias Del Recambio India Pvt Ltd
Industrias Del Recambio India Pvt Ltd
Our Clientele
INTERNATIONAL
Industrias Del Recambio – Spain
Caucho Metal Productos - Spain
Arvin Meritor – USA
CF Gomma – Italy
Delta Gom – Italy
Ruter Caucho – Spain
Industrias Del Recambio – Brazil
JD Norman – USA
FEBI - Germany
DOMESTIC
LMW – Coimbatore
Brakes India Ltd
Caparo India Private Limited
Repco Amalgamations Ltd.
Industrias Del Recambio India Pvt Ltd
Let us join hands to meet our ambitious growth …