Joint stock company «BORISOV PLANT OF AGGREGATES» (JSC «BZA») ОАО ММЗ Joint stock company «BORISOV PLANT OF AGGREGATES» In 1878 the first sawmill was built on the present-day territory of the plant at the expense of treasury and a shipyard was founded. By the beginning of 1900 759 people worked at the mill. It was the only enterprise in the town at that time. In 1957 the shipyard was liquidated because of the small production volume and a workshop of Minsk Tractor Plant was established on its base. This was the foundation for the development of a new branch in the town, that was machine building. In 1961 the branch of MTP was transformed into an independent plant of hydraulic equipment and from the 1st of January 1970 it was renamed into Borisov Plant of Aggregates. 1400 people work here at the present time. There are more than 1000 units of equipment in the workshops. Nowadays the plant is a modern rapidly developing enterprise related to the Ministry of Industry of the Republic of Belarus. ОАО ММЗ Joint stock company «Borisov Plant of Aggregates» Production department ОАО ММЗ Certifications ОАО ММЗ The product of the enterprise The aggregates of smearing, cooling and filtration system Oil pumps, water pumps, filters, rockers, drives engines D-243, D-245, D-260, D-262, D-263 and their modifications of JSC «MMP» engines D-120, 130, 144 Vladimir tractor plant ОАО ММЗ The product of the enterprise Turbochargers ТКР6, ТКР6.1 ТКР6,5.1 engines D-245 and modifications of JSC «ММP» and modifications ТКР7, ТКР7.1, ТКР7Н and modifications engines D-260 and modifications of JSC «ММP» engines of JSC «КамАZ» engines SMD ТКР8,5Н Public Joint Stock Company «Orjonikidze ТКР8,5С and modifications Tractor Plant, Kharkov» Volgogradsky motor plant ТКР11Н engines SMD ТКР11С and modifications Public Joint Stock Company «Orjonikidze Tractor Plant, Kharkov» ОАО ММЗ The product of the enterprise Compressors JSC «ММP»; JSC «МТP»; JSC «GAS» А29 and modifications АМS «ZIL»; JSC «МАZ» JSC «ММP»; JSC«PАZ» ПК 155 Vladimir tractor plant and modifications Altaisky motor plant ПК 214-30 JSC «КамАZ» ПК 310 JSC «LiАZ» 5336 and modifications JSC «ММP»; Аutomobile Plant «ZIL»; JSC «МАZ»,JSC «BеlАZ»; RUE «Gomselmash» JSC «Аutomobile Plant «Ural» ОАО ММЗ The product of the enterprise The aggregates for engines corresponding to EURO-3 Turbochargers, oil pumps, water pumps, filters engines D-245 and modifications of JSC «ММP» engines D-262, D-263 and modifications of JSC «ММP» ОАО ММЗ The product of the enterprise The aggregates for engines corresponding to EURO-4 Oil pump 260-1011020 Compressor 5336-3509012-10-03 Oil pumps 263-1011020/ 249-1011020 Compressor 5336-3509012-02 Water pump with electromagnetic clutch 245-1307015-01 Тurbocharger ТКР 6,5.1 ОАО ММЗ Main conveyor enterprises Name Specific gravity of total volume selling, %,2012 In the Republic of Belarus MMP MAZ 53,60% 4,00% MZKT Gomselmash BelAZ 0,01% 0,50% 0,10% Ural Rostselmash KamAZ LiAZ ZIL 1,20% 0,11% 0,14% 0,07% 0,07% AvtoКraz 0,18% KhTP 0,30% In the Russian Federation In the Ukraine ОАО ММЗ The structure of sales in the regions in 2012 ОАО ММЗ Sale of ready-made product Analysis of selling the product of JSC “BZA" on the secondary market In 2012 Turbochargers 35 340 Compressors А29, PC155 20 810 Compressors 5336/PC214-30/PC310 44 710 Water pumps 89 100 Oil pumps 28 200 Oil filters 14 580 Net profit (millions $) 3,0 Sales profitability (%) 10,5 ОАО ММЗ Investment to the main capital of JSC “BZА” 2011-2015 ОАО ММЗ Acquired hi-tech equipment Machining center DBZ, the Republic of Belarus ДМС 55Н Germany Plate-measuring engine, АССURA 5/7, Germany ОАО ММЗ Acquired hi-tech equipment Lathe SPINNER, PD/A-S-V3 ,Germany Vertical 5-axes machining center with programmed numerical control, HERMLE C-20, Germany ОАО ММЗ Acquired hi-tech equipment Electric rotary furnace for residue and calcination of casting-forms, Russia Horizontal machining center with programmed numerical control, HERMLE C22U, Germany ОАО ММЗ Testing laboratory of Chief Designer Department Bench testing for compressor reliability Parametric testing bench for turbochargers ОАО ММЗ INTRODUCTION OF PROGRESSIVE TECHNOLOGIES IN FOUNDRY INDUSTRY The place of manufacturing castings of compressor’s wheels We use progressive technology which doesn’t have analogs in our country. This technology allows to manufacture thin-side profilecomposite aluminium castings with high accuracy at the expense of using elastic model which mould single-used gypsum form for manufacturing casting of compressor’s wheels using the method of vacuum suction . The place of manufacturing castings of turbine wheels We use a modern technology of manufacturing castings of turbine wheels consisting of high-temperature alloy with using unique equipment - vacuum installation of induction type followed by crystallization in the inductors and electric rotary furnace for residue and calcination of casting-forms. ОАО ММЗ Investment proposal Project name: Project aim: norms Euro -4. Production units for completing engines with ecological norms Euro-4. Product innovation – units for completing engines with the ecological Product describtion: units for completing engines with the ecological norms Euro -4 and higher: oil and water pumps, turbochargers and compressors. Main consumers: the Republic of Belarus, Russia. Total investment: total amount: $ 14, 3 million, including capital expenditures: $ 13,6 million. Funding sources: $ 14,3 million, including: $ 5,2 million– internal funds; $ 9,1 million– borrowed funds. Investment structure: Acquisition of hi-tech equipment. ОАО ММЗ Investment proposal Anticipated date of the project: 2011-2015 . volume of sales revenue (without VAT): $ 5,3-8,6 million. Extra Sales income (without VAT): $ 2,9-3,9 million Sales profitability: till 15,8 % by 2015 Project payback period (simple/dynamic): 5 years 7 months/7 years 4 months Net present value: $ 220,7 million. Internal rate of return: 22,3 % Contacts: telephone: work 8-0177722635 fax: 8-0177720511 E-mail: info@bza.by ОАО ММЗ ОАО ММЗ