TMDE Program Life Cycle Conference Modernization and Calibration Measurement Requirement Summary CMRS Greg Hogan NSWC Corona Det Seal Beach Life Cycle Stages • TMDE Program Life Cycle Conference Technical Measurement Requirement Developed from Prime System requirements • Contracting/Active Procurement Working with Industry to get best value • Warranty Coverage Included in contract negotiation, ideally 3-5 years if available • Post-Warranty Support RCC or OEM, most logistically efficient • • Legacy Support Designated Overhaul Point establishment and/or ‘Fly-tilFail’ with technology back-up or alternative/shift Obsolescence If requirement still exists, then process recycles TMDE Program Life Cycle Conference Known Life Cycle BITRs (Bumps In The Road) Technical Measurement Requirement Definition System developmental lead time may be insufficient to support fielding of TMDE in time for deployment schedules Obsolescence DRMO may not be option if capability still required but no longer supported by industry Legacy Support Commercial & DoD infrastructure capabilities may not exist Contracting and Procurement Technology may no longer be available or cost effective Warranty Coverage May not be of sufficient duration, cost effective, or OEM may not be willing to accept risk Post-Warranty Support Maintainability of technology may be proprietary/unique TMDE Program Life Cycle Conference Activity Interaction RMC Calibration Centers INPUT FEEDBACK NAVSEA TMDE TYCOMS & FLEET REPS RMCs (Subject Matter Experts) PS/E Acquisition Programs Engineering & Lifecycle Logistics Team Individual System Assessment Grouped System Requirements (Measurement Requirements) PS/E ISEAs SUPPLY (Purchase Description and Contract Award) Defined Measurement Disciplines (Functional Groups) Categorized Measurement Requirements (SCATs) TMRs Functional Groups 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Signal Generator Digital Multimeters Baseband Generator Synchro Resolver Spectrum Analyzer Calibrator Logic Analyzer Oscilloscope Voltmeter Frequency LAN/WAN Telcomm Analyzer Power Supply Bit Error Rate Tester Comm Analyzer Recorder Insulation Breakdown Power Analyzer Component Test Impedance Matcher Field Strength Noise 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. Radar Test Set Modulation Analyzer Probe Power Meter Attenuator Fiber Optics Distortion Data Analyzer Electrical Safety Network Analyzer Resistor Scalar Analyzer Photo Tachometer Resistance Capacitor Amplifier Humidity Dummy Load Temperature Transformer Time/Freq-Domain Reflectometry TMDE Program Life Cycle Conference 44. 45. 46. Ph Phase Sequence Audio Analyzer 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. Sound Level Termination Data Acquisition Modulator Adapter Coupler Detector Divider Filter Conductivity Earth Ground Echo Box Isolator Battery Analyzer PCB Test Impedance 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. Vibration Oxygen Switch Potentiometer Mixer Power Limiter Antenna Inductor Torque Earth Ground Signature Analyzer Teletype Monitor TMDE Program Life Cycle Conference Obsolescence Issues • • • • • Model obsolete without immediate direct replacement. Model no longer on contract. OPN requirements forefront of identifying obsolete GPETE. Conflicting equipment availability reports. Vendors not being proactive in reporting model obsolescence. Past Year Efforts SCAT_CD MOD_DESCP_ABBP_TX 4017 METER RADIATION NBM-520+2 PRB 4019 METER RADIATION NBM-520+4PRBS 4025 ANALYZER LOGIC 102 CH 100MHZ 4115 POWER SUPPLY 50VDC 1.5AMPS 4122 OHMMETER HI-RESOLUTION 2K OHMS 4236 METER CLAMP-ON AC 1000A 700V 4245 MULTIMETER 3.5 DGT AC,DC 1000V 4249 MULTIMETER 4.5 DGT AC/DC 1000V 4306 OSCILLOSCOPE FOUR TRACE 400MHZ 4553 TESTER SEMICONDUCTOR IC 4584 ANALYZER VOICE FREQ 42.5+425HZ 5359 TORQUE CALIBRATOR 0-800FT-LB 4541 MEGOHMMETER 0-5000V 100GOHM 4465 LAN CABLE TESTER 4405 GENERATOR, FUNCTION TMDE Program Life Cycle Conference In Progress SCAT_CD MODEL DESCPRIPTION 4070 SYNCHRO TESTER 60+400HZ 4195 VOLTMETER 0DB/1V 100U-1000V 4262 METER DEVIATION FM 4-1000MHZ 4290 TIME DOMAIN REFLECTOMETER 4298 TIME DOMAIN REFLECTOMETER 4341 ANALYZER SPECTRUM 99HZ-1800MHZ 4344 ANALYZER DISTORTION 4362 GENERATOR FM/AM 50KHZ- 550MHZ 4363 GENERATOR AM/FM 9KHZ-2GHZ 4473 ANALYZER ANTENNA 2-1600 MHZ 4475 ANALYZER NETWORK 10MHZ-110GHZ 4659 TRANSFORMER ISOLATION 4:1 5KHZ 4734 ANALYZER SPECTRUM .1- 100KHZ 4940 POWER METER PK 0.1-18.0GHZ 200KHZ TMDE Program Life Cycle Conference Upcoming • TMDE Program Life Cycle Conference In process to evaluation next obsolescence SCAT codes for review. Possible candidates. 1. SCAT 4349 Audio Analyzer 2. SCAT 4466 Network Analyzer 3. SCAT 4591 Bit Rate Error Tester 4. SCAT 4567 Optiview II Network Analyzer 5. SCAT 4573 Network Analyzer 6. SCAT 4310 OTDR SM 7. SCAT 4318 OTDR MM 8. Fleet Input ___ CMRS TMDE Program Life Cycle Conference •The Calibration and Measurement Requirements Summary is a form used to document the measurements O-Level maintainers could be required to make on a specific Prime System, and to calculate the test equipment that will be required to support those measurements. • Actual Prime System measurements are defined: Category I • Volts, Amps, MHz, RPM, etc. • Required accuracies • Unique conditional requirements (rare) Category II • Sufficiently capable test equipment is matched to each measurement using 4-to-1 Test Accuracy Ratio Category III • Sufficiently capable cal standard or procedure is matched to the test equipment listed (also 4:1 TAR) CMRS Responsibilities ISEAs/PEOs maintain Category I Data only (Prime System) TMDE Program Life Cycle Conference NAVSEA TMDE Team will maintain Categories II and III (Test Equipment and Cal Standards) CMRS Documentation TMDE Program Life Cycle Conference Once Prime System measurement requirements (Category I) are documented, NAVSEA completes remainder of CMRS. ISEA is then only responsible for updating Olevel maintenance parameters when necessary. Requirement TMDE Program Life Cycle Conference Consolidation NAVSEA uses consolidated CMRS data for all serviced PS/E to develop the best match of GPETE requirements to cost. Prime System Measurement Parameter ISEAprovided Category I data Meas 1 (Volts) Meas 2 (Acc) Meas 3 (Res) Meas n PS/E #1 PS/E #2 PS/E #n System 1 System 2 System n 850 Vdc 4% < 3.4 V 795 Vdc 5% <4V 815 Vdc 10 % < 8.2 V The Bottom Line: TMDE Program Life Cycle Conference Make use of GPETE whenever possible. • Once an ISEA completes the Category I data portion of the CMRS, NAVSEA then calculates and completes Category II and III. The complete CMRS for each system is then validated by the ISEA. Once validated, the responsibility to maintain a sufficiently capable and reliable inventory of GPETE and calibration standards rests with NAVSEA 04RM. • Assuming the O-Level maintenance requirements for a given system do not change, the only further ISEA action in support of CMRS is to keep POC data current. • NAVSEA will advise ISEAs when compatibility or technology advance/obsolescence compels a change in Category II equipment, and will resolve any needed shifts with the ISEA. Over 120 CMRS completed to date AN-BYK-6(V)1 CMRS AN_BYH-1 CMRS AN_BST-2 Cmrs form BSR-1 Cmrs Template AN-BSQ-9(V)4 CMRS AN_BSQ-9(V) CMRS AN_BRA-24 CMRS AN_BQQ-10(V)4 CMRS BLQ-10 CMRS AN_APX-118 Cmrs AN_USQ-172(V) CMRS BQH-9V1 Cmrs AN_SYQ-27 CMRS AN_SXY-1 CMRS AN_SSX-1 CMRS AN_SSQ-137(V) CMRS AN_SMQ-11D & E CMRS AN_SSH-9 CMRS AN_SSH-6 CMRS AN_SPQ-9 CMRS AN_SSW-2 CMRS TMDE Program Life Cycle Conference TMDE Program Life Cycle Conference Questions?? Greg Hogan Gregory.hogan@navy.mil 562 626-7192 DSN 873