Solar Inverter from Delta The heart of your PV system Solar Inverter Training LOB Green Energy Topics About us – Delta Group – “Green Energy“ Engagement – LOB Green Energy Solar Inverter – Product Overview SOLIVIA – Accessories Efficiency Customer Questions to Service LEDs and Display Delta Service Software Fault Analysis Installation Service & Support References Advantages of Delta Solar Inverter V1.1 www.solar-inverter.com 2 About us V1.1 www.solar-inverter.com Delta Group „to provide innovative, clean and efficient energy solutions for a better tomorrow“ Founded: 1971 World’s No. 1 supplier of Switch Mode Power Supplies and DC brushless fan Headquarters in Taipei, Taiwan Sales of about US$ 6 billion Worldwide presence 60,000 employees V1.1 www.solar-inverter.com Product Range Green Energy high-efficiency String + Central LED Solutions Innovative, high-efficiency modularized designs V1.1 Power Management high-end semi-custom solution for Telecom Automotive Electronics EV / HEV starters battery packs Display Solutions Components High brightness full HD projectors from 5,000 to 30,000 lumens World's No.1 supplier of DC brushless fans Industrial Automation Networking Inverters, dedicated server Energy-saving networking industrial controllers wireless broadband solutions www.solar-inverter.com Solar target markets Europe Tennigen, Germany Research & Devlopment Sales and Support Seoul, Korea Sales and Support USA City of Industry, CA Sales and Support Taipei, Taiwan Headquarters Australia Sales and Support India Bangalore – Karnataka Sales and Support V1.1 Bangkok, Thailand Production Sales and Support www.solar-inverter.com Solar Facilities in Europe Netherlands ( Germany) Sales Belgium ( Germany) Sales France ( Germany) Sales Czech Republic( Slovakia) Sales Dubnica nad Váhom ( Slovakia) Produktion, Sales & Support Teningen und Soest, Germany Marketing, Sales & Support, R&D, Qualifikation, Produktion Uznach, Switzerland Sales & Support, R&D Bologna, Italy Sales & Support Madrid, Spain Sales & Support Portugal ( Spain) Sales V1.1 www.solar-inverter.com 7 R&D Expert teams for Innovation Management, Research Programs, Design and Custom Solutions 10 application teams Over 75 years of experience and knowledge in the field of power conversion Advanced development team: Topologies, implementation of new components, materials and manufacturing techniques,… Technical support team R&D coordination with Delta’s worldwide engineering groups V1.1 www.solar-inverter.com 8 Equipment EMI / RFI: Test Rooms – – – – – – Conducted and radiated emission RF immunity HF conducted immunity Surge and burst, ESD Voltage variations, dips and drop outs Harmonics, flicker Environmental Tests – Shock and vibrations – Temperature (-70 °C to +180 °C max.) – Humidity (10 % to 95 %) V1.1 www.solar-inverter.com 9 Equipment Component Stress Burn In Shock Vibration HiPot EMC IP65 Test Automatic Final Test Life Test: Own PV installation in order to test the new developed Solar Inverters V1.1 www.solar-inverter.com 10 Production Facilities in Slovakia Production area: 12.000 m² Production capacity: 500 Megawatt Employees: 865 Production of Solar Inverters, Power Supplies for medical engineering and industrial automation applications V1.1 www.solar-inverter.com 11 Production Facilities in Thailand Production area (Bangpoo): 72.300 m² Production capacity: 900 Megawatt (Asia) Employees : 10.420 Production of Solar Inverters, DC-DC Converters, Automotive Electronics, Telecom Power Systems, Power Supplies for medical engineering and industrial automation applications V1.1 www.solar-inverter.com 12 What our customers expect today and in future… High reliability (Quality) Long economic lifetime High efficiencies Wide operating temperature ranges Full digital control Reliable and fast worldwide support Training programs Easy installation V1.1 www.solar-inverter.com 13 SOLIVIA Inverter Asia-Pacific V1.1 www.solar-inverter.com SOLIVIA Brand SOLar Inverters for Versatile and Intelligent Applications V1.1 www.solar-inverter.com 15 SOLIVIA Features One model for all countries One unit can be used in six countries in the Asia-Pacific region (Australia, China, India, Korea, Taiwan and Thailand) simply with the click of a button! The multi-country models will help Delta and our customers to save costs in production, warehousing and logistics. State of the art display We improved the usability of our inverters with a new display that is brighter, offers a wider viewing angle and consumes less power. Easy handling and installation Packaged with each inverter is a mounting plate that makes the mounting of the inverter on a wall as easy as 1-2-3. By incorporating a HF transformer design, units are up to 50% lighter than standard transformer based inverters. V1.1 www.solar-inverter.com 16 SOLIVIA Features Versatile applications The SOLIVIA string and central inverters can be used with all common photovoltaic module types, even with rear-side contact modules and thin-film modules that require positive or negative DC grounding. With the optional grounding kit from Delta, the SOLIVIA inverters are a perfect fit for these applications. All SOLIVIA string inverters can be installed indoors or outdoors (IP65 housing). Due to the wide input voltage range of 125V to 540V, the inverters are suitable for a broad range of photovoltaic installation types. Efficiency & temperature improvements The brand new SOLIVIA 2.5, SOLIVIA 3.0 and SOLIVIA 3.3 have a maximum efficiency of 96%. Compared to the transformer-based inverters from our competitors, the SOLIVIA inverters deliver the maximum efficiency over a much wider power range. Full power up to 57 °C ensures maximum yield. V1.1 www.solar-inverter.com 17 String Inverter SOLIVIA AP with HF-Transformer - Product Availability by Country SOLIVIA 5.0 Available Q2 2011 V1.1 www.solar-inverter.com 18 String Inverters SOLIVIA AP with HF-Transformer SOLIVIA 5.0 SOLIVIA 2.5 SOLIVIA 3.0 SOLIVIA 3.3 Nominal power(W) 2750 3300 3630 5500 Voltage range (V) 125 … 540 125 … 540 125 … 540 125 … 540 Nominal current (A) 9.8 11.8 13.0 17.2 Nominal power (W) 2500 3000 3300 5000 Voltage range (V) 210…264 (Australia) 210…264 (Australia) 210…264 (Australia) 210…264 (Australia)) 10.9 13.0 14.4 22.0 Max. Efficiency(%) 96.0 96.0 96.0 95.6 Efficiency EU (%) 94.8 94.8 94.8 94.6 Humidity (%) 0 … 98 0 … 98 0 … 98 0 … 98 Protection class IP65 IP65 IP65 IP65 Input Output Nominal current (A) * AC voltage and frequency range will be programmed according to the individual country requirements V1.1 www.solar-inverter.com 19 Solar Inverters for Asia-Pacific String Inverter with HF-transformer SOLIVIA 2.5 V1.1 SOLIVIA 3.0 SOLIVIA 3.3 SOLIVIA 5.0 www.solar-inverter.com Technical Details – SOLIVIA 2.5, 3.0, 3.3 and 5.0 SOLIVIA 2.5 SOLIVIA 3.0 SOLIVIA 3.3 Solar Panel SOLIVIA 5.0 Interleaved Booster V1.1 Resonant Converter with HF Transformer Pulsating HF Inverter www.solar-inverter.com 21 Technical Details – SOLIVIA 2.5, 3.0, 3.3 and 5.0 SOLIVIA 2.5 SOLIVIA 3.0 SOLIVIA 3.3 SOLIVIA 5.0 125 540 V V1.1 www.solar-inverter.com 22 Design Layout SOLIVIA 2.5, 3.0, 3.3 High-Frequency Trafo Bulk-Elkos DC Control-Board Auxiliary Power AC Inverter Booster AC Control-Board ENS Relais DC Filter AC Filter AC Out DC In V1.1 RS485 www.solar-inverter.com 23 Communication SOLIVIA 2.5 SOLIVIA 3.0 SOLIVIA 3.3 SOLIVIA 5.0 Product features RS485 interface USB via adapter Standardized software protocol – Based on ANSI x 3.28 Standard – 16bit checksum for error checking – Data packages wrapped by STX and ETX Baud rate 19200, 8 bits, none parity, 1 stop bit Submitted data Measured data – AC (voltage, current, power, frequency) – DC (voltage, current, insulation resistance) – Total kWh, grid impedance Statistics – kWh per day, week, month Inverter status – Operational status, error status SOLiViA Monitoring Software (web) included with RS-485 to Ethernet Gateway V1.1 www.solar-inverter.com 24 SOLiViA Monitoring Software V1.1 www.solar-inverter.com Accessories V1.1 www.solar-inverter.com Accessories Grounding kit – Delta V1.1 www.solar-inverter.com 27 PV System dimensioning V1.1 www.solar-inverter.com 28 Efficiency V1.1 www.solar-inverter.com 29 Efficiency 9% (amorphous) Solar Inverter 3.3 AP 95% 15% (crystalline) 1000W Solar Modules 1% Improvement in efficiency V1.1 Grid 90W – 150W 85,5W – 142,5W Loss: 850W-910W Loss: 4,5W-7,5W 10W Solar Modules 0,9W – 1,5W Solar Inverter www.solar-inverter.com 30 Technical Data SOLIVIA 3.3 Efficiency V1.1 Derating www.solar-inverter.com 31 Advantages of Delta Inverters V1.1 www.solar-inverter.com 32 Technical Advantages Advantage Delta Inverter Delta, founded in 1971, has worldwide locations in more than 40 countries World’s largest manufacturer of internal switch-mode power supplies with more than 60,000 employees and revenues of $6 billion US State-of-the-art production facilities ensure availability and fulfill highest quality standards of e.g. solar industry, automotive industry and medical applications Highly motivated solar team offer Delta customers professional training courses on request as well as fast service via the Solar Support Hotline set up especially for this purpose High efficiency in higher MPP range High efficiency in higher and lower power range V1.1 www.solar-inverter.com Technical Advantages Advantage Delta Inverter IP65 is important for lifetime of more than 20 years (dustproof) All connections and settings can be made without opening the inverter Delta Service Software allows for effective troubleshooting, settings and system check via the RS485 interface without opening the inverter SOLIVIA - Solar Inverters for Asia-Pacific: One model can used in more than six countries in the Asia-Pacific region (Australia, China, India, Korea, Taiwan and Thailand) Full output power up to 57°C ambient temperature At a nominal PV power of < 20%, one booster section will be turned-off leading to higher efficiency and life time V1.1 www.solar-inverter.com Technical Advantages Advantage Delta Inverter Technische Vorteile unserer Inverter We have built in reverse current protection Lifetime is increased thanks to assembly of 105°C electrolytic capacitors Thanks to switching the semiconductors in resonant mode, the lifetime of the transistors will increase significantly Reduced repair costs due to clear separation of DC and AC side The calculated MTBF (theoretical fault rate) = 26 years (EXAR 8.0) We have our own EMV-, Vibration- and Temperature tests. Delta has a long experience over decades in development of AC/DC, DC/DC and DC/AC power converters Customers like Microsoft, Apple, Siemens, Nokia, IBM, Sony and of course major customers from the solar field trust in Delta products V1.1 www.solar-inverter.com Customer Questions to Service V1.1 www.solar-inverter.com 36 Plant-Configuration, Limits Limited performance of the Solar Inverter Too many PV modules → High PV output → Power or current limitation of Solar Inverter Not enough PV modules → Low PV output → Low-load range of Solar Inverter is unfavourable V1.1 www.solar-inverter.com 37 Where is the Ideal Solar Inverter Operating Point? Maximum efficiency range Solar Inverter should be operated in upper MPP voltage range V1.1 www.solar-inverter.com 38 Why the upper MPP voltage range? A higher DC voltage from the PV modules leads to lower currents and helps to reduce the cross section of solar cables Higher efficiency of Delta Solar Inverters The Solar Inverter’s shutdown threshold (lower limit of DC voltage) will not be reached if the module temperature rises V1.1 www.solar-inverter.com 39 Calculation with module characteristic data Calculation PNom UMPP IMPP UOC ISC = 173W = 26.4V = 6.55A = 34.1V = 7.29A Power coefficient Module characteristics acc. to STC conditions Ambient temperature 25°C Irradiation E = 1000 W/m² AM (Airmass) 1.5 -0.40% / °C Voltage coefficient -0.36% / °C module -0.692W/°C -0.123V / °C with no-load operation, per -0.095V / °C at MPP, per module Current coefficient +0.03% / °C +0.0022A / °C with short circuit, per module +0.0020A / °C at MPP, per module V1.1 www.solar-inverter.com 40 Max. voltage on Solar Inverter Calculation UOC=34.1V UOC_total=34.1V x 10=341V Max. possible voltage on Solar Inverter at -20°C? = -0.123V/°C 1 1 Voltage coefficient for 10 modules = -1.230V/°C 2 . . . . . 2 . . . . . 10 10 Voltage coefficient for 1 module Temperature difference between +25°C and -20°C = -45°C -1.230V/°C x -45°C= 55.3V voltage difference at -20°C Inverter DC AC 20 modules At -20°C, the OC voltage will increase by 55.3V. UOC @ -20°C = 341V + 55.3V = 396.3V V1.1 www.solar-inverter.com 41 Min. possible voltage on Solar Inverter at module temperature of +70°C? Calculation At +70°C, the MPP voltage decreases by 43V to 221V. The max. OC voltage of this system is 396V. The min. operating voltage of our system is 221V. With 2 parallel strings, the current is 2 x IMPP = 2 x 6.55A = 13.1A In total, there are 20 modules. PDC Nom = 20 modules x 173W = 3460W According to the data sheet, our SI 3300 would be right at home here. MPP operating range 150V...470V, rated current 13A, rated power 3630 W V1.1 www.solar-inverter.com 42 Unfavourable Module Configuration Calculation One string with 6 modules in series UOC = 204V 1 3 strings in parallel IMPP = 20A PDC Nom = 18 modules x 173W = 3112W 2 . . . . . Inverter DC AC 6 UOC @ -20°C = 237V max. voltage 18 modules UMPP @ +70°C = 133V min. voltage V1.1 www.solar-inverter.com 43 Most unfavourable power condition at a module temperature of +70°C Calculation Power coefficient: -0.40%/°C per module -0.692 W/°C Module power 173Wp Temperature difference between +25°C and +70°C = 45°C P70°C = -0.692W / °C x 45°C = -31.14W At a module temperature of 70°C, we have power losses of 31 W per module. Each module supplies 142W only - instead of its rated output power of 173W. This means that the whole system with its 20 modules can only supply 2840W instead of 3460W. V1.1 www.solar-inverter.com 44 Reduced Output due to Contamination Reasons for reduced power V1.1 www.solar-inverter.com 45 Reduced Output Power due to Shading Reasons for reduced power Bypass diode 1 2 18 19 20 36 Module with 36 cells approx. 21V V1.1 www.solar-inverter.com 46 Reduced Output Power due to Shading Reasons for reduced power V1.1 www.solar-inverter.com 47 Reduced Output Power due to Shading Reasons for reduced power V1.1 www.solar-inverter.com 48 Reduced Output Power due to Shading Reasons for reduced power V1.1 www.solar-inverter.com 49 Reduction Reasons caused from DC Side Reasons for reduced power DC line cross section and length → Cable losses Temperature of the modules → PV voltage drops → Reduced output power Insulation fault V1.1 → Solar Inverter disconnected from grid www.solar-inverter.com 50 Reduction Reasons caused from AC Side Reasons for reduced power Cross section and length of AC line → Impedance problem → Overvoltage trip Failure scenario: Inverter frequently disconnected from grid AC over/under-voltage on Solar Inverter Grid stability from electric utility (voltage and frequency limits) V1.1 www.solar-inverter.com 51 Reduced Output Power caused by Solar Inverter Reasons for reduced power Internal fault, component defects → Display: ”Error 301” or ”Relay Error” Shutdowns (temperature sensor limit, insulation fault, overvoltage or undervoltage) Solar Inverter’s location, e.g. direct sunlight → Derating V1.1 www.solar-inverter.com 52 Installation Failures Reasons for reduced power V1.1 www.solar-inverter.com 53 Installation Failures Reasons for reduced power V1.1 www.solar-inverter.com 54 Good Installation V1.1 www.solar-inverter.com Conclusion Reasons for reduced power Reduced output power caused due to - PV system dimensioning - Solar Inverter dimensioning - Series and parallel connection of PV modules - Dirty PV modules - Shaded cells - DC side - AC side - Solar Inverter - Utility requirements V1.1 www.solar-inverter.com 56 LEDs and Display V1.1 www.solar-inverter.com 57 LEDs for Operating Mode and Trouble Indication LEDs and Display LED (A), green: Operation LED (B), red: Earth Fault LED (C), yellow: Failure V1.1 www.solar-inverter.com 58 Display LEDs and Display Button (A), ESC: For quitting each submenu and returning to the main menu. Buttons (B) and (C): For displaying the data in the sub-menu and changing settings in the setup menu. Button (D), ENTER: – For confirming entries – For resetting error messages – For activating the display lighting V1.1 www.solar-inverter.com 59 Seven Different Menus LEDs and Display Menus D, W, M, Y, and T can be used for evaluating the daily, weekly, monthly, annual and total output statistics. Here, you can read out the Output power in kWh Feed-in remuneration in AUD Operating duration of the Solar Inverter in respect of the relevant period (day, week, month, year, total) V1.1 www.solar-inverter.com 60 Menu S - Setup Menu LEDs and Display Here, you can change the following settings: LCD display contrast Backlight ”on” or ”auto” Select Start Menu Assign ID numbers for each Solar Inverter Choose ISO / GND settings Country settings(Parameter) Setting of actual time and date – Please don`t forget to set to current values after installation Setting of feed-in remuneration in AUD/kWh Firmware level V1.1 www.solar-inverter.com 61 Menu N – Now (Delivery Status) LEDs and Display Display: Current AC output power Current AC output voltage Current AC output current Current AC mains frequency Current DC - PV cell voltage Current DC - PV cell current Current time and date V1.1 www.solar-inverter.com 62 First Use - Operating States LEDs and Display Input voltage on Solar Inverter < 100 V No function, all LEDs ”Off” Input voltage on Solar Inverter approx. 120 V Initialisation, all 3 LEDs ”On” Input voltage on Solar Inverter > 150 V Green LED flashes Display message: ”Synchronize to AC” Checking of grid voltage, grid frequency, insulation resistance on DC side and varistor function. After 1 Minute, the Solar Inverter switches to standard grid input mode. Inverter output connects to AC grid. The green LED lights up continuously. V1.1 www.solar-inverter.com 63 Service Software V1.1 www.solar-inverter.com Servicesoftware SOLIVIA V1.1 Fast check of the Plant Fast Troubleshooting Fast Upgrade Read out the Log File www.solar-inverter.com Fault Analysis V1.1 www.solar-inverter.com 66 Display Messages and Explanations Fault Analysis V1.1 www.solar-inverter.com 67 Display Messages and Explanations Fault Analysis V1.1 www.solar-inverter.com 68 Display Messages and Explanations Fault Analysis V1.1 www.solar-inverter.com 69 Installation V1.1 www.solar-inverter.com 70 Installation Requirements SOLIVIA 2.5, 3.0, 3.3, 5.0 Mounting: A mounting plate is delivered together with the Solar Inverter For wall mounting, please use suitable screws Hook-in Solar Inverter to the mounting plate and tighten the 2 locking screws V1.1 www.solar-inverter.com 71 Installation Location Please do no install on a combustible surface (otherwise: risk of fire) Can be installed inside or in a protected outdoor area Higher ambient temperature will reduce output power Please respect the distances around the inverter for air circulation V1.1 www.solar-inverter.com 72 Connections SOLIVIA (1) Connections for solar modules (2) Grid connection (5) (3) Interface connection RS485 (EIA485) (4) (4) Display for status messages and keypad for operation (5) Light-emitting diodes for operational status display (1) V1.1 (2) www.solar-inverter.com (3) 73 DC and AC Connections SI 3300, 2500 SOLIVIA Electrical connections are realized using plug-in contacts. For connection purposes, it is not necessary to open the Solar Inverter! DC connection (MC4) AC connection Close DC isolator Close circuit breaker on AC side V1.1 www.solar-inverter.com 74 AC Connection SOLIVIA Use Wieland RST25i3S AC connector (included in packaging box) Turn-off AC grid and disconnect prior to installation work Cable cross section: min. 2.5 mm² - max. 4.0 mm². When using rigid cables: First, please bend and cut to required length. Then strip the insulation! Connect a Circuit Breaker with rated current of 25 A (type B tripping characteristic) between Solar Inverter and AC grid. Check this! V1.1 www.solar-inverter.com 75 References V1.1 www.solar-inverter.com 76 Reference Installation Taiwan - 1MW V1.1 www.solar-inverter.com 77 Installations Germany V1.1 www.solar-inverter.com Installations Germany V1.1 www.solar-inverter.com Installations Czech Republic V1.1 www.solar-inverter.com Installations Italy V1.1 www.solar-inverter.com Installations Spain V1.1 www.solar-inverter.com Own PV installation Delta Teningen - Germany Installation Information: Address: Delta Energy Systems (Germany) GmbH Tscheulinstr. 21 79331 Teningen Germany Total kW: 46 (6kW + 40kW) Quantity and type of inverters: 12 x SI 3300 3 x SI 3300 Quantity and type of modules: 175 pcs of Tenesol TE2200/230W 30 pcs of Tenesol Tenesa V1.1 www.solar-inverter.com 83 Thank you for your attention! V1.1 www.solar-inverter.com 84