Importance of Arc Flash Analysis (“Arc Flash Loss Prevention”) Provides minimum requirements to prevent hazardous electrical exposures to personnel and ensure compliance with regulatory requirements applicable to electrical systems Regulatory Requirements (elements necessary for Worker Safety) OSHA = Shall Provide Worker Safety NFPA 70E = How to provide Worker Safety Employer Responsibility = Execution • Focus on safety, promote training, use best practices Electrical Hazards Consist of: Electric Shock Arc Flash Arc Blast Other Hazards Electric Shock An electric shock occurs when electric current passes through the body. This can happen when touching an energized part. If the electric current passes through the chest or head, death can result. Effects of Electrical Current in the Human Body Below 1 milliampere: - Generally not perceptible 1 milliampere: - Faint tingle 5 milliamperes: - Slight shock felt; not painful but disturbing. Average individual can let go. Strong involuntary reactions can lead to other injuries. 6–25 milliamperes (women): - Painful shock, loss of muscular control* 9–30 milliamperes (men): - The freezing current or " let-go" range.* Individual cannot let go, but can be thrown away from the circuit if extensor muscles are stimulated. 50–150 milliamperes: - Extreme pain, respiratory arrest, severe muscular contractions. Death is possible. 1,000–4,300 milliamperes: - Rhythmic pumping action of the heart ceases. Muscular contraction and nerve damage occur; death likely. 10,000 milliamperes: - Cardiac arrest, severe burns; death probable* If the extensor muscles are excited by the shock, the person may be thrown away from the power source. Source: W.B. Kouwenhoven, " Human Safety and Electric Shock," Electrical Safety Practices, Monograph, 112, Instrument Society of America, p. 93. November 1968. Arc Flash/Blast An arc flash (also known as arc blast) is a sudden, explosive electrical arc that results from a short circuit through air. The air in the vicinity of an arc flash is heated to between 5,000 and 35,000 degrees in no more than 1/1000 of a second, becoming an electrically-conductive plasma. The sudden heating can cause a shock wave blast equivalent to several sticks of dynamite and carrying vaporized metal and shrapnel Safe Work Practices OSHA 1910.333 NFPA 70E 110.8 • Potential for shock or other injury • Requires deenergizing • Working on or near live exposed parts • Requires worker to be qualified • Practices must be consistent with the extent of the hazard • Requires hazard analysis • Electrical work permit NFPA 70E Requirements for Working on or Near Live Parts Perform Arc Flash Analysis Select Personal Protective Equipment (PPE) Complete Energized Electrical Work Permit Complete Task Specific Training Complete a job briefing session Arc Flash Analysis Establish Shock Protection Boundary • (approach boundaries) – used to reduce shock hazard Conduct Flash Hazard Analysis Establish Flash Protection Boundary • Used to reduce arc flash hazards and may reduce arc blast hazards Select Personal Protective Equipment Analysis per NFPA 70E requires update every 5yrs Approach Boundary to Live Parts Limited (42 in) Restricted (12 in) Prohibited (1 in) Based on system voltage = 480V NFPA 70E, Annex C, Figure C.1.2.4 Flash Protection Boundaries (FPB) Using NFPA 70E, the methods to determine FPB • Defaults (i.e. tables) • Perform Analysis that uses Calculation Methods Levels of Exposure Personal Protective Equipment (PPE) PPE Designed to protect specific areas of the body • Eye Protection • Neck, Face, Head, Chin • Arm & Hand Protection • Body Protection • Leg & Foot Protection PPE - Gloves Voltage rated gloves are REQUIRED for all voltage testing above 50 volts OSHA/NFPA 70E General Industry Requirements OSHA 1910.355(a) • Employees exposed to potential electrical hazards shall use protective equipment that is appropriate for the specific areas of the body to be protected and for the work to be performed Protective Equipment NFPA 70E 130.7 • Provides standards for equipment • Hazard Risk Table • PPE Matrix • Extensive detail for worker protection OSHA Fines For non-compliance, OSHA may audit a facility and issue fines Most recently: U.S. Postal Service $420,000 (pending) – single facility A Facility’s Electrical System A facility’s electrical system operates as a single, dynamic system. Its performance is dependent on the properties of each component and the loads connected to it. Many facilities expand project by project using different design and construction teams. Even though each specific project may be well planned and designed, it’s often the case that the area of work specific to the project is limited to only a portion of the existing electrical distribution system. In addition, due to the need for maintenance and emergency repairs, system components are often replaced with devices that are different than originally installed due to availability and cost. Because of these occurrences, it’s common that no one has an overall and complete understanding of the entire electrical system. Tools Most firms that provide arc flash services utilize specially designed software for electrical system modeling in short circuit and arc flash studies. • Such as SKM Power System Tools Process/Approach to Complete a Study As-built Documentation • The usual starting point is to gather all existing drawings an Owner has and sort it by location and date. (One-Line Documentation) Verification • Survey each site and verify one-line documentation. Acquire missing info. • PD types/sizes/settings, cable lengths, Xfmr impedance values Loading • Load the information into SKM and run Short Circuit, Coordination, Arc Flash Ex: How to Initiate a Study “Large School System” Herndon HS Pyramid Langley HS Pyramid McLean HS Pyramid Aldrin ES Churchill Road ES Chesterbrook ES Armstrong ES Colvin Run ES Franklin Sherman ES Clearview ES Forestville ES Haycock ES Dranesville ES Great Falls ES Kent Gardens ES Herndon ES Spring Hill ES Timber Lane ES Hutchison ES Cooper MS Longfellow MS Herndon MS Langley HS McLean HS Herndon HS Herndon HS Cluster Analysis Approach (5) field survey teams composed of (2) people each assigned to various sites within a cluster. All survey is schedule/time dependent. CLUSTER SITES PYRAMIDS TEAM EST. TIME (mo.) C1 22 3 A 8 - 12 C2 28 3 B 10 - 12 C3 27 3 C 9 - 11 C4 28 3 D 10 - 12 C5 22 3 E 8 - 10 Following C1-C5 C6 22 3 A/E 5-7 C7 25 3 C 9 - 11 C8 25 3 B/D 6 -8 1ST Step - Collect Hard Copy Data Existing Building Documents -Electrical One-Line Diagrams -Floor Plans -Maintenance Documents 2nd Step - Field Survey Types of Equipment Surveyed Gathering of Information During Survey Process Protective Device Information • Location, (Room/Panel/What’s it feeding?) • Make, Model, Manufacture • AIC and Trip Plug Rating • Settings 3rd Step - Load the Data Build SKM One-Line Diagrams for each site • Verify accuracy of information • Acquire Utility Company contribution information Run/Review Short Circuit Calculations • The maximum fault current can be calculated at each electrical buss in the system by knowing the properties of the power sources that will provide the current, and using the impedance values of the circuits that connect the busses • Understanding the “Duty Rating” of the equipment by comparing the available fault current to the rating of the “protective device” Build the Model in the Software Dominion Power 13800.0 V SC Contribution 3P 10000.0 Amps SC Contribution SLG 1000.0 Amps X/R 3P 8.000 X/R SLG 8.000 C-UTILITY FEEDER 2 -#500, 120ft P S T-UTILTIY FEEDER 300.0 kVA 13800/480V 5.0 %Z C-SWITCH BOARD-M AIN 1 -#500, 30ft PD-SWITCH BOARD-M AIN Sensor/Trip 800A /400A PD-PP1 Sensor/Trip 250A /200A C-PP1 1 -#2/0, 56ft PD-AC/1 Sensor/Trip 250A /100A C-AC/1-DISC 1 -#4, 20ft SWITCH BOARD 480.0 V PD-LP Sensor/Trip 400A /300A C-T-LP 1 -#350, 40ft P PD-PP1-MAIN Sensor/Trip 150A PP1 480.0 V PD-AC/1-DISC Sensor/Trip 80A AC/1-DISC 480.0 V S T-LP 45.0 kVA 480/208V 5.0 %Z C-LP 1 -#2, 10ft C-AC/1 1 -#4, 20ft M -AC/1 60.0 hp PD-LP-M AIN Sensor/Trip 125A LP 208.0 V Run a Short Circuit Study Dominion Power 3P Contribution 10000.0 Amps SLG Cont ribut ion 1000.0 Amps X/R 3P 8.000 X/R SLG 8.000 Compare Protective Device Ratings Breakers/fuses Against the available C-UTILITY FEEDER P S T-UTILTIY FEEDER 300.0 kVA 13800/480V 5.0 % Z C-SWITCH BOARD-M AIN PD-SWITCH BOARD-M AIN Rating 65kA Device Rating PD-PP1 Rating 65kA Device Rating C-PP1 PD-PP1-M AIN Rating 25kA Available Fault Current PP1 6472 Amps 3P 5916 Amps SLG PD-AC/1 Rating 65kA Device Rating C-AC/1-DISC PD-LP Rating 65kA C-T-LP Device Rating P PD-AC/1-DISC Rating 200kA Device Rating AC/1-DISC 6731 Amps 3P 6183 Amps SLG C-AC/1 M -AC/1 60.0 hp 72.4A SWITCH BOARD 7238 Amps 3P 7034 Amps SLG Available Fault Current S T-LP 45.0 kVA 480/208V 5.0 % Z Device Rating 3-phase and SLG Fault currents. Available Fault Current C-LP PD-LP-M AIN Rating 30kA LP 2111 Amps 3P 2177 Amps SLG Device Rating Available Fault Current Selective Coordination In order to be assured that all over current protection devices are coordinated, it is necessary to look at the time vs. current characteristic of each device and compare it to the characteristics of any upstream devices. Coordination Example Dominion Power 13800.0 V SC Contribution 3P 10000.0 Amps SC Contribution SLG 1000.0 Amps X/R 3P 8.000 X/R SLG 8.000 CURRENT IN AMPERES 1000 PD-SWITCH BOARD-MAIN C-UTILITY FEEDER 2 -#500, 120ft 100 P S T-UTILTIY FEEDER 300.0 kVA 13800/480V 5.0 %Z C-SWITCH BOARD-M AIN 1 -#500, 30ft PD-AC/1 Sensor/Trip 250A /100A C-AC/1-DISC 1 -#4, 20ft PD-PP1 SWITCH BOARD 480.0 V PD-LP 1 Sensor/Trip 400A /300A C-T-LP 1 -#350, 40ft P PD-PP1-MAIN Sensor/Trip 150A PP1 480.0 V PD-AC/1-DISC Sensor/Trip 80A AC/1-DISC 480.0 V S T-LP 45.0 kVA 480/208V 5.0 %Z M -AC/1 60.0 hp 0.10 C-LP 1 -#2, 10ft C-AC/1 1 -#4, 20ft PD-LP-M AIN Sensor/Trip 125A LP 208.0 V TIME IN SECONDS 10 PD-SWITCH BOARD-M AIN Sensor/Trip 800A /400A PD-PP1 Sensor/Trip 250A /200A C-PP1 1 -#2/0, 56ft SQUARE D DS/DSL, Digitrip RMS 510/610/810/PowerLogic 810D DS-206E Trip 600.0 A Plug 600.0 A Settings Phase LTPU (0.5-1.0 x P) 1 (600A) LTD (2-24 Sec.) 24 STPU (2-10 x LTPU) 2 (1200A) STD (0.1-0.5 Sec.) 0.1 (I^2t Out) INST (2-12 x P) M1 (4800A) 0.01 SQUARE D DS/DSL, Digitrip RMS 510/610/810/PowerLogic 810D DS-206E Trip 600.0 A Plug 400.0 A Settings Phase LTPU (0.5-1.0 x P) 0.8 (320A) LTD (2-24 Sec.) 2 STPU (2-10 x LTPU) 5 (1600A) STD (0.1-0.5 Sec.) 0.4 (I^2t Out) INST (2-12 x P) 6 (2400A) PD-PP1-MAIN SQUARE D KA KA Trip 70.0 A Settings Phase Thermal Curve INST LO (350A) 0.5 1 10 100 1K tcc1.tcc Ref. Voltage: 480V Current in Amps x 1 10K 100K Poor Coordination Main Breaker Trips, Shutting Down the Entire Switchboard Dominion Power 13800.0 V SC Contribution 3P 10000.0 Amps SC Contribution SLG 1000.0 Amps X/R 3P 8.000 X/R SLG 8.000 CURRENT IN AMPERES 1000 PD-SWITCH BOARD-MAIN C-UTILITY FEEDER 2 -#500, 120ft 100 P S T-UTILTIY FEEDER 300.0 kVA 13800/480V 5.0 %Z C-SWITCH BOARD-M AIN 1 -#500, 30ft PD-AC/1 Sensor/Trip 250A /100A C-AC/1-DISC 1 -#4, 20ft PD-PP1 SWITCH BOARD 480.0 V PD-LP 1 Sensor/Trip 400A /300A C-T-LP 1 -#350, 40ft P PD-PP1-MAIN Sensor/Trip 150A PP1 480.0 V PD-AC/1-DISC Sensor/Trip 80A AC/1-DISC 480.0 V S T-LP 45.0 kVA 480/208V 5.0 %Z M -AC/1 60.0 hp 0.10 C-LP 1 -#2, 10ft C-AC/1 1 -#4, 20ft PD-LP-M AIN Sensor/Trip 125A LP 208.0 V TIME IN SECONDS 10 PD-SWITCH BOARD-M AIN Sensor/Trip 800A /400A PD-PP1 Sensor/Trip 250A /200A C-PP1 1 -#2/0, 56ft SQUARE D DS/DSL, Digitrip RMS 510/610/810/PowerLogic 810D DS-206E Trip 600.0 A Plug 600.0 A Settings Phase LTPU (0.5-1.0 x P) 1 (600A) LTD (2-24 Sec.) 24 STPU (2-10 x LTPU) 2 (1200A) STD (0.1-0.5 Sec.) 0.1 (I^2t Out) INST (2-12 x P) M1 (4800A) 0.01 SQUARE D DS/DSL, Digitrip RMS 510/610/810/PowerLogic 810D DS-206E Trip 600.0 A Plug 400.0 A Settings Phase LTPU (0.5-1.0 x P) 0.8 (320A) LTD (2-24 Sec.) 2 STPU (2-10 x LTPU) 5 (1600A) STD (0.1-0.5 Sec.) 0.4 (I^2t Out) INST (2-12 x P) 6 (2400A) PD-PP1-MAIN SQUARE D KA KA Trip 70.0 A Settings Phase Thermal Curve INST LO (350A) 0.5 1 10 100 1K tcc1.tcc Ref. Voltage: 480V Current in Amps x 1 10K 100K Adjustments to be Made Settings CURRENT IN AMPERES 1000 PD-SWITCH BOARD-MAIN 100 SQUARE D DS/DSL, Digitrip RMS 510/610/810/PowerLogic 810D DS-206E Trip 600.0 A Plug 600.0 A Settings Phase LTPU (0.5-1.0 x P) 1 (600A) LTD (2-24 Sec.) 24 STPU (2-10 x LTPU) 2 (1200A) STD (0.1-0.5 Sec.) 0.1 (I^2t Out) INST (2-12 x P) M1 (4800A) . • LTPU - Long time pick up These devices are not coordinated. By adjusting the settings on each devices we can improve coordination. • LTD – Long time delay • STPU – Short time Pickup TIME IN SECONDS 10 PD-PP1 1 0.10 0.01 SQUARE D DS/DSL, Digitrip RMS 510/610/810/PowerLogic 810D DS-206E Trip 600.0 A Plug 400.0 A Settings Phase LTPU (0.5-1.0 x P) 0.8 (320A) LTD (2-24 Sec.) 2 STPU (2-10 x LTPU) 5 (1600A) STD (0.1-0.5 Sec.) 0.4 (I^2t Out) INST (2-12 x P) 6 (2400A) • I²t – Short time delay bend • INST – Instantaneous • GFPU – Ground Fault Pick up PD-PP1-MAIN SQUARE D KA KA Trip 70.0 A Settings Phase Thermal Curve INST LO (350A) 0.5 1 • STD – Short time Delay • GFD – Ground Fault Delay 10 100 1K tcc1.tcc Ref. Voltage: 480V Current in Amps x 1 10K 100K • GFI²t – Ground Fault Delay bend Improved Coordination Dominion Power 13800.0 V SC Contribution 3P 10000.0 Amps SC Contribution SLG 1000.0 Amps X/R 3P 8.000 X/R SLG 8.000 CURRENT IN AMPERES 1000 PD-SWITCH BOARD-MAIN C-UTILITY FEEDER 2 -#500, 120ft P S 100 T-UTILTIY FEEDER 300.0 kVA 13800/480V 5.0 %Z C-SWITCH BOARD-M AIN 1 -#500, 30ft PP1 480.0 V PD-AC/1-DISC Sensor/Trip 80A AC/1-DISC 480.0 V PD-PP1 SWITCH BOARD 480.0 V PD-LP Sensor/Trip 400A 1 /300A C-T-LP 1 -#350, 40ft P PD-PP1-MAIN Sensor/Trip 150A S T-LP 45.0 kVA 480/208V 5.0 %Z C-LP 1 -#2, 10ft TIME IN SECONDS PD-AC/1 Sensor/Trip 250A /100A C-AC/1-DISC 1 -#4, 20ft . These devices are now coordinated. PD-PP1 will know trip before the Switchboard Main. 10 PD-SWITCH BOARD-M AIN Sensor/Trip 800A /400A PD-PP1 Sensor/Trip 250A /200A C-PP1 1 -#2/0, 56ft SQUARE D DS/DSL, Digitrip RMS 510/610/810/PowerLogic 810D DS-206E Trip 600.0 A Plug 600.0 A Settings Phase LTPU (0.5-1.0 x P) 1 (600A) LTD (2-24 Sec.) 7 STPU (2-10 x LTPU) 2 (1200A) STD (0.1-0.5 Sec.) 0.2 (I^2t Out) INST (2-12 x P) 5 (3000A) 0.10 SQUARE D DS/DSL, Digitrip RMS 510/610/810/PowerLogic 810D DS-206E Trip 600.0 A Plug 400.0 A Settings Phase LTPU (0.5-1.0 x P) 0.8 (320A) LTD (2-24 Sec.) 7 STPU (2-10 x LTPU) 2 (640A) STD (0.1-0.5 Sec.) 0.1 (I^2t Out) INST (2-12 x P) 2 (800A) PD-PP1-MAIN SQUARE D KA KA Trip 70.0 A Settings Phase Thermal Curve INST LO (350A) C-AC/1 1 -#4, 20ft M -AC/1 60.0 hp PD-LP-M AIN 0.01 0.5 1 Sensor/Trip 125A LP 208.0 V 10 100 1K tcc1.tcc Ref. Voltage: 480V Current in Amps x 1 10K 100K 4th Step - Arc Flash Evaluation Arc Flash Evaluation • To calculate the available arc flash energy, it is necessary to perform a short circuit study to determine the magnitude of the current that will flow in a fault condition, and also a coordination study to determine the length of time it takes for an Over Current Protection Devices (OCPD) to clear the fault. Arc Flash Analysis Dominion Power C-UTILITY FEEDER P T-UTILTIY FEEDER S C-SWITCH BOARD-M AIN PD-SWITCH BOARD-M AIN PD-PP1 PD-AC/1 PD-LP SWITCH BOARD Energy 23.9 Cal/cm^2 @ 18 inches PPE Class 3 C-AC/1-DISC C-PP1 PD-PP1-M AIN C-T-LP PD-AC/1-DISC P T-LP S PP1 Energy 0.2 Cal/cm^2 @ 18 inches PPE Class 0 AC/1-DISC Energy 0.2 Cal/cm^2 @ 18 inches PPE Class 0 C-AC/1 M -AC/1 C-LP PD-LP-M AIN LP Energy 0.1 Cal/cm^2 @ 18 inches PPE Class 0 Arc Flash Analysis CURRENT IN AMPERES 1000 Arc Flash Current PD-SWITCH BOARD-MAIN Dominion Power SQUARE D DS/DSL, Digitrip RMS 510/610/810/PowerLogic 810D DS-206E Trip 800.0 A Plug 800.0 A Settings Phase LTPU (0.5-1.0 x P) 1 (800A) LTD (2-24 Sec.) 24 STPU (2-10 x LTPU) S1 (6400A) STD (0.1-0.5 Sec.) 0.1 (I^2t Out) INST (2-12 x P) M2 (10160A) The Switchboard Main breaker clear the fault in 60 seconds. C-UTILITY FEEDER 100 P T-UTILTIY FEEDER S C-SWITCH BOARD-M AIN TIME IN SECONDS 10 PD-SWITCH BOARD-M AIN PD-PP1 PD-PP1 PD-AC/1 SQUARE D DS/DSL, Digitrip RMS 510/610/810/PowerLogic 810D DS-206E Trip 600.0 A Plug 400.0 A Settings Phase LTPU (0.5-1.0 x P) 0.8 (320A) LTD (2-24 Sec.) 2 STPU (2-10 x LTPU) 3 (960A) STD (0.1-0.5 Sec.) 0.4 (I^2t Out) INST (2-12 x P) 4 (1600A) PD-LP 1 SWITCH BOARD Energy 23.9 Cal/cm^2 @ 18 inches PPE Class 3 C-AC/1-DISC C-PP1 PD-PP1-M AIN C-T-LP 0.10 PP1 Energy 0.2 Cal/cm^2 @ 18 inches PPE Class 0 P PD-AC/1-DISC PD-PP1-MAIN S SQUARE D KA AC/1-DISC KA Trip 70.0 A Settings Phase Energy 0.2 Cal/cm^2 Thermal Curve @ 18 inches INST LO (350A) PPE Class 0 C-AC/1 0.01 M -AC/1 T-LP 0.5 1 C-LP PD-LP-M AIN 10 100 1K LP Energy 0.1 Cal/cm^2 tcc1.tcc Ref. Voltage: @ 480V 18 inchesCurrent in Amps x 1 PPE Class 0 10K 100K 5th Step – Review Results/Recommendations Reports are generated based Existing (as is) conditions. Identifies the problem areas with bad coordination and high incident energy categories Reports are generated based on Recommendations (best scenario) to better coordinate devices and lower arc flash incident energy categories Begin Training Process ON-SITE ELECTRICAL SAFETY TRAINING A balance of safety & technical training is essential for continuous improvement Designed to protect lives, prevent disabling injuries, and prevent damage to your facility & equipment. Personnel learn about personal safety for working on or around electrical systems Understand the proper use of materials and procedures for doing electrical work Hands-on practical instruction that they can immediately apply when they go back to their workplace Who should be trained? Anyone who works on or around any electrically energized equipment Sample Arc Flash Label Definition Qualified Person OSHA • One who has received training in and has demonstrated skills and knowledge in the construction and operation of electric equipment and installations and the hazards involved. NFPA 70E • Skills and knowledge related to the construction and operation of the equipment and has received safety training on the hazards involved. Qualified Person Are they qualified to be working on live exposed electrical parts? Perception of a Qualified Person Licensed Electrician = qualified employee Training Certificates Years of Experience “I have never been hurt” Summary Don’t assume that a person is qualified When in doubt, ask!!!! Their qualifications can affect you, your co-workers, and your company, the facility, etc… Best Practice: Whenever possible, work on electrical equipment de-energized Remember, regulations are minimum requirements Utilize best resources available Develop a principle directive (Golden Rule!) Quick Facts Multi-Disciplined Team Partial Client List Established in 1981 75 employees 4 office locations Massachusetts North Carolina Vermont Virginia Health Care 25 Mechanical 25 Electrical & Controls 15 Instrument Technicians 10 CAD/Admin Geographically Percent of fee revenue VT Region MA Region 40% 40% 20% Burlington Community Health Ctr. Astra Zeneca Fanny Allen Hospital Baxter Bioscience Fletcher Allen Health Care Covidien Littleton Hospital Genzyme University Health Care Johnson & Johnson University of Vermont, Given Medical LifeNet Upper Connecticut Valley Hospital Lonza Biologics VA Hospital Mylan Technologies Novartis Pfizer Global R&D Siemens Medical Solutions Services Stryker Biotech Percent of fee revenue Wyeth Engineering Commissioning 35% Mid-Atlantic Region BioTech & Pharmaceutical 30% 35% Markets Percent of fee revenue Life Sciences, Health Care, R&D, Higher Education 70% Systems Integration Electrical systems design is at the core of our well established MEP firm. Leveraging our knowledge and expertise we can conduct arc flash analysis with precision, and provide recommendations based on our vast experience. A comprehensive study of the electrical system can provide the Owner the necessary tools to predict possible system failures, as well as the data necessary for safety, maintenance, and future planning. Industrial 15% 15% Microelectronics