LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Engineered Tooling Solutions
• Multi - Location Tool Rooms
• High Precision and Hi-tech CNC Machines
• High Degree of CAD/CAM Application,
CAD/CAM Integration and Complete Networking
with R & D, Product Engineering and Tool
Rooms for collaborative working
• Tool Design and Manufacturing Capability at
par with Global Tool Rooms
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Our Mission

Build Customer driven tooling service

Provide a ‘One-Stop Shop’ for Tooling Solutions

Build in-house competence in key areas of
technology

Pursue various Improvement Initiatives for Cost
and Quality Leadership

Provide tools and services of World Class
Quality
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Quality Management

Well established Quality, Environment and
Safety Systems conforming to the
requirements of
ISO 9001-2000, ISO 14001 and OHSAS 18001

Certified by BVQI – UK
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Quality Documentation

Detailed documentation and specifications

Process Charts

Validation reports

Traceability to national / international
standards

Conformance to customer requirements
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Improvement Initiatives

TQM

JIT

Kaizen

5S of House Keeping

TPM

Six Sigma

Value Engineering
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
People
• Selected from premium engineering institutes
• Post Graduate Engineers in Tool Engineering courses
• Graduate Engineers in Mechanical and Production
Engineering
• Post Diploma and Diploma Engineers in Mechanical and
Advanced Plastics Engineering.
• Skilled labour trained in in-house Training School
Cat.
Nos.
Post
Grad Post
Grads Engrs Dip
2
15
5
Diploma
Engrs
Tech
Staff
21
17
Skilled
Trainees Total
Labour
95
29
184
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Training

Classroom and hands-on training for workmen

Specialised training for engineers

Monthly information sharing meetings for
engineers and supervisors

Participation in exhibitions, workshops, seminars

Avg 10 mandays per person per year
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Development Activities

People oriented

Technological

Quality related

Process related

Productivity related
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Domain Knowledge

Press Tools for Sheet Metal Working – ferrous,
non-ferrous materials and cladded metals

Injection Moulds for Advanced Engineering
Thermoplastics like PBT, PET, PC, ABS, SAN,
Acrylic, Nylon, PPO, PPS, Polyacetal,
Polysulphone, Polyaralamide etc.

Injection, Compression and Transfer Moulds for
Thermosets like Phenolics, Melamine, Glass filled
polyester resins (like SMC / DMC).
…contd.
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Domain Knowledge …… contd.

Pressure Die Casting Dies for Aluminium and
Zinc Alloys

Cold Extrusion and Compaction Dies

Jigs, Fixtures, Gauges

Precision Machining

Heat Treatment

Inspection & Quality Control
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
ETS Functions

Tool Engineering and Design

Process Planning and Electrode Design

Manufacturing

Fitting and Assembly

Heat Treatment

Inspection

Tool Trial and Proving

Trouble Shooting

Training
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
CAD Facilities
• Pro/Engineer & Pro/Mould work stations
networked through Fibre-optic backbone
• AutoCAD 2000i
• 3-D modeling of moulded and sheet metal
parts
Supported by 22 engineers and 6 technical staff
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Manufacturing
CNC Wire EDM
CNC Machining Centre
CNC Milling M/c
CNC Surface Grinding M/c
CNC Machining Centre
CNC Jig Grinding M/c
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
CNC Machining Facilities
• Wire EDMs – Agie 120AC & Makino U32K
• EDM Sinking machine – Agie MONDOSTAR 50
• Vertical Machining Centers – Deckel Maho
DMC 100V hi-dyn and Makino FX 650
• Milling machines – Makino KE55, Bridgeport
EZTRAK, Deckel FP3 NC, BFW BMC 3200
• Jig Grinding machine – Hauser CNC S35-200
• Surface grinding m/c - Jones Shipman Format 5
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
CAM Facilities
• Pro/Engineering - 2001
• Pro/Manufacture - 2001
• Unigraphics - Ver. NX
• MasterCAM - Ver. 9
• AutoCAD rel. 2000i
• Vericut - Ver. 5.2
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Precision Machining Facilities
• Jig Boring machines – SIP Hauser MP42 /
Lindner LB150 / Perrin AV3 / Deckel
LKDB / LKS
• EDM Sinking machines – Agie EMS15,
and Electronica EZNC (2nos.)
• Universal tool milling machines – Deckel
FP2 / FP3, FP3 AB, LB, NCB, FP4M,
Bridgeport Ram Turret
• Die Sinking machines – Deckel KF2,
GORTON.
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
General Machining Facilities
• Universal Cylindrical Grinding machines –
Landis / Churchill / Micromatic.
• Surface Grinding machines – Elbschliff /
Thomson / Praga / HMT
• Other machines like lathe, shaping, milling
etc.
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Inspection & Calibration
Facilities
• CMMs – Brown & Sharpe.
• Profile Projectors – Nikon with Data
Processor
• Entire range of Precision Measuring
Instruments
• Measurement accuracy : 1 micron
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Other Facilities
• Hardening and Tempering Furnaces
• 63T Power Presses for trial of press tools.
• R.H. Windsor 130 T Moulding Machine for
trials of Compression and Transfer Moulds
• ARBURG 320D 75 T Moulding Machine for
trials of Injection Moulds
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Sourcing Capabilities
Well developed vendor base for support in areas of :

Pre-cut and pre-machined steels

Tool Design and CAD services

3D Modeling and CAM programs

CNC machining and EDM operations

Hardening, surface treatments, polishing etc.

Manufacture and supply of full tools
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Product list
•
Electrical and Electronics products
•
Medical Electronics
•
Automobile parts
•
Industrial Consumables
•
Aerospace, Aviation and Nuclear Power
projects
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
Our esteemed customers
•
Larsen & Toubro Limited
•
Kie Hin Fie Limited
•
Bajaj Auto
•
Balmer Lawrie Van Leer Limited
•
Tata Infotech
•
Seeger-Orbis GmbH, Germany
•
EATON Corporation, USA
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
…. and likely addition
•
ISOLA Composites, Germany
•
General Motors, USA
•
J&J, USA (for moulds)
•
Pratt & Whitney, Connecticut, USA
•
Total Moulding Solutions, Michigan, USA
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
What we have ……
•
•
•
•
•
•
World Class Capability to Design and
Manufacture Wide Range of tools - Multi-cavity
and Repeat Tools for Interchangeability of
components
Excellent Work Environment and Fully
Developed Infrastructure
Large Pool of Highly Experienced and Skilled
Manpower
Value Addition and Total Solution Capability
Wide network of well developed vendors
History of four decades of Successful Working
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
What we give ……
• Superior quality – Design, Materials,
Processes
• Shortest time for tool proving and validation
• Trouble free working – No stoppage, least
downtime
• Least cost per part :
– Long life
– No rejections
– Consistency of dimensions
LARSEN & TOUBRO LIMITED
Engineered Tooling Solutions
What you get ……
• Total Solution – “One Stop Shop”
• Ease of Production, Easy Tool
Maintenance, Higher Productivity
• Quality, Dependability, Durability,
Reliability, Economy
• And above all ……..
…. Total Satisfaction