Australian Inhibitor Mining Industry VCI products & Services About Australian Inhibitor • • • • • • • • • • • • • Celebrated recently 50 years of service to the engineering ,automotive and more recently mining industry. Manufacturers of specialised VCI inhibitor products for protection of ferrous and non ferrous metals. Kraft paper,coated and scrim laminates supplied in rolls cut to specific sizes or die cut shapes VCI mono and co-extruded,laminate barrier bags virtually moisture proof also form an integral part of total packaging supply. Ferro Film and Metalguard™ film is supplied in centrefold,layflat tube, sheet ,bag on roll To protect a wide range of ferrous and non ferrous metals. FerroForm™ rigid plastic and FerroFlute™ corrugated plastic sheet can also be provided to protect vital parts. G15 Aerosol and Heavy Duty Liquid rust preventatives are supplied in 20 litre and 200 litre drums Silica gel and Emitters also form part of total supply . Research and Development Australian Inhibitor has been at the forefront in developing new and recent award winning VCI packaging materials accompanied by rigorous laboratory testing in all aspects of corrosion protection for Mining and Engineering associated industries What are VCI’s ? 1 Are temperature sensitive 2 Vapourise 3 Attracted to surface 4 Passivate metal surface 5 Creates a barrier 6 Prevents oxidation 7 Keeps working VCI Paper products Cylinder head in VCI paper Bronze hoops in VCI paper Fly wheel in VCI paper Pistons in VCI paper Barrier Materials def 1000 MIL-B-121 Type 1 Grade C Class 2 Conforming wrap –follows irregular shaped products Grease proof ,waxed both sides Applications • ship valves,submarine valves, end shafts • gas pipes • sprinkler systems •gun parts Lab checks –brass valves Packaging Materials –silica gel • chemically pure • preferred for electronics • strong particle less dust • remains dry even when saturated • versatile 2gm,10gm,100gm, 500gm, 1kg and 25kg loose. Applications moisture control management storage and export. Rust preventatives –Aerosol & Liquids 400 gram aerosol & 20litre/200 litre liquid. • Thermally stable -40ºC to + 260º C • Thixotropic • Sunlight resistant • Lubricates and penetrates • Non stain CAT Parts Packaging End shaft using mouldable wrap Corroded pins ex USA Wrapped in VCI paper only Pin re cleaned and packed –VCI triple layer film Vacuum sealed CAT Parts Packaging Water pump 10R-8660 Wrapped in VCI paper only Severe rust ion arrival Water Pump re packaged in VCI Triple Layer 175 vacuum sealed for ultimate protection VCI packaging –VCI mono film • • • • heavy duty VCI film bags 200 um base sheet sealed to bag air ecvacuated for final seal machine is ready for export overseas VCI Packaging –VCI triple layer- co ex • Machine bolted to pallet • base sheet is sealed to bag top layer 25um l.l.d.p.e. blue/print low slip /U.V. inhibitor ----------------------------middle layer 150um l.d.p.e. -------------------------------Inside layer VCI 25um l.d.p.e. • Machine is ready for export Mining Drive Shafts • Mining Drive shafts packed in VCI film Caterpillar Triple layer VCI film Protection Side elevation of Back hoe Back hoe with zipper Opening Front elevation of Back hoe CAT Teleporter –export Teleporter preparation for export Triple layer shrink wrapped or vacuum Sealed Laboratory Testing • All aspects of Corrosion testing Types of tests 1 Accelerated Corrosion Test 2 Kreig Corrosion Test 3 Colour -Spectro Densitometer 4 MVTR Test 5 FTIR Analysis 6 Coefficient of Friction 7 Falling dart impact 8 9 10 11 12 Micrometer testing Weatherometer testing Heat Seam seal Testing Die fitment Test Gas Chromatography