Switch Products Jane Mensour Switch Education • Anatomy of a Switch: Actuator: Toggle, Pushbutton, Rocker, Lever Moveable Contacts: Gold, Silver, Nickel Terminal Types: Metal portion of the switch exterior to body that is used to connect the switch to an electrical circuit Screw (standard or Clamp), Solder, Quick Connect, Wire leads, Plug In, Wire Wrap Switch Education What is a Switch? A switch is a device that will either open or close a circuit. The switch will establish a connection between two or more circuits: Poles: Number of circuits a switch controls Throws: Number of conductors to which a switch can complete a circuit Positions: Number of stops the switch actuator makes Normally Open (NO)-circuit is open when actuator is in relaxed or normal position Normally Closed (NC)-circuit is closed when actuator is in relaxed or normal position Switch Education • Switch Rating: Maximum electrical load the switch is capable of handling • Voltage: – AC Alternating current (minimum UL requirements) – Horsepower – DC –Direct Current (minimum UL requirements) – Horsepower (for switches designed to control small motor loads) Switch Education Contacts: Gold Flash A plating of gold typically less than 10 millionths thick. Used only as a barrier to oxidation or corrosion of terminals to maintain solderability Gold plating should be used when the switch’s voltage and current multiple is no greater than 0.4 VA and the voltage is not greater than 20 VDC or peak AC. Switch Education Momentary Vs. Maintained Single Pole Single Throw SPST (two position)/On-Off: The is the simplest and most basic circuit. Only one circuit is closed by the switches single pole. Double-Throw Without Center Off (two position)/On-ON: SPDT It is seen electrically On-On. The switch has two manual positions and reflects two independent electrically ON positions. Two circuits can be closed by the switches single pole. Examples of applications include a selector function, such as 6 or 12V on a battery charger or HiLow on a automobile headlight switch. Switch Education Double-Throw with Center Off (three position): Hi-Off-Low: It has two independent ON switches, it can be considered On-Off or Hi-Off-Lo Circuit for the exhaust fan in a kitchen range hood. Double-Throw Momentary Action with Center Off (three position): Momentary or non maintained. Momentary is electrically On or Off, generally has spring loading. Examples are UP-Down for projector screens, tailgate windows, and forward/reverse for electric drills and screw drivers Important to Know: We can modify….. Did you know TE has Over 6000 Switches and over 100 Different Switch Types TE Advantage •A leading global provider of engineered electronic components, network solutions, wireless systems and undersea telecommunication systems •Experience in a diverse customer base and industry base •Global reach and scale •Established track record of innovation leadership in many products TE Advantage Alcoswitch is a strong and proven brand name. Alcoswitch product line has been in use for over 50 years Some TE switch lines/types are the broadest in the industry Use TE Switches as a up sell your existing sale What’s new •Industrial Control line is obsolete. Currently evaluating potential replacement lines •Ultra Miniature Micro switch line is in the process of being developed and expanding •Power Rocker line has expanded! Over 66 new part numbers • •RoHs Tiny Toggle and Tiny Pushbutton products available Seven Qualifying Questions What type of actuator? Pushbutton, Rocker, Rotary, Slide, Tactile, Key lock or Toggle What is your size restriction? Ultra-miniature, sub-miniature, miniature, standard What are the electrical requirements? Voltage, Current (6A @ 125VAC), numbers of poles. Resistive, motor load What type of terminations? Solder lug, screw, terminals, PCB, SMT, QC How is it mounted into device? Panel bushing mount (threads), snap in panel mount, PCB Mount, SMT Are there any unique requirements? What is the application? Sealed, Illuminated Switch Guide and Match DIP Switch Slide Switch Toggle Switch Push Button Micro Switch Knobs Tactile Rocker TE Switch Product Guideline DIP Switches Why TE • Full line of DIP switches with different actuator styles and profiles. • Strong position in rotary DIP switches with different body sizes available • Through hole and SMT available • Piano and slide style DIP switches that don’t need to be sealed to withstand solder wash process DIP Switches Applications • Time clocks • Parking gate systems • Refrigeration control systems Series Attributes GD Tape sealed, Low profile AD Tape seal not required 7000 Ganged actuators MRD 7mm rotary DRD 9mm rotary DIP shunts Permanent programming Slide Switches Why TE: • One of the broadest lines in the industry. • Variations from SP to 6P, ST to 10T, .4VA to 13 amp. • Many profiles and actuator styles • Many grades for the best cost to performance choice. Slide Switches Applications • Toys • Clock radios • Telecom systems Series Series ASE/ASF MMS S/SE SSB STS SSA SDS SLS TSS CST MSS/MSSA MLL MHS SSJ Toggle Switches Why TE: • Wide range of physical sizes and current ratings. • PCB or panel mount, vertical or right angle. Many toggle styles available • Agency approvals available • Process seal options • Up to IP67 Rated Toggle Switches Applications • Hand held radios • Test equipment/Small App. • Aerospace and Defense • Commercial appliances Series Rating AT/ATE .4VA TST .4VA TT .4VA & 3A Gemini .4VA & 5A Green 6A Power 8-20A Pushbutton Switches Why TE: • Wide range of physical sizes, current ratings & actuator travel. • PCB or panel mount, vertical or right angle • Agency approvals available • Momentary and maintained • Process sealed versions Pushbutton Switches * All ratings over .4VA are 125Volts Series AP TSP TP MPA/MPB 3A Green MPS MSP MSPF MSPM JLS Rating .4VA .4VA .4VA & 1A 6A 3A 3A .5A .1A 1A Applications • Hand held radios/Commercial App • Test equipment and Medical instruments • Aerospace and Defense Tactile Switches Why TE: • Hundreds of combinations of actuators, terminals, actuation forces and mounting styles in the 6mm size. • Through hole and SMT. • T&R packaging option • Sealed versions available Tactile Switches Series Attributes FSM 3.5 x 6, vertical FSMJ 6 x 6, vertical FSMRA 6 x 6, right angle FSM100 12 x 12, vertical FSMCT 5 x 5, vertical Many more Applications • Small appliances • Garage door openers • Sprinkler systems • Set top boxes/video games Rocker Switches Why TE: • Many styles of actuators, terminations, mountings and ratings. • Agency approvals • Momentary and maintained • Illuminated rockers available in PR series Rocker Switches Series Rating TRD .4VA & 3A Gemini .4VA & 5A PR 7A, 10A & 16A, 20A Applications • Small appliances • Power strips • Vacuums • Tools PRAD Series Power Rocker Switch Why TE: • DPST & DPDT • 13.0mm x 19.2mm panel cut-out • Solder or quick connect terminals • UL Recognized Ratings • 12A @ 125 VAC • 6A @ 250 VAC Applications • Power tools • Small appliances • Medical instruments PRC Series Power Rocker Switch Why TE: • SPST, SPDT, DPST & DPDT • Sealed to IP66 • 21.2mm x 36.6mm panel cutout • Screw, solder or quick connect terminals • UL Recognized Ratings • 20A @ 125 VAC • 10A @ 250 VAC • ¾ hp 12A @ 250 VAC • ¾ hp 10A @ 277 VAC Applications • Vacuums, Power tools Knobs Why TE: • Large selection of phenolic and aluminum knobs • 1/4 or 1/8 inch shaft options • Customization available Applications • Medical instruments • Welders • Test equipment • Instrumentation Knobs Series Actuator KAluminum PPhenolic Microswitches Why TE: • 3 industry standard sizes available Miniature, Subminiature, Ultraminiaturize • Current ratings from .1A to 16A • Multiple lever & roller options • Solder, PC or quick connect terminals • 40 to 350 gram operating force • Electrical life from 100,000 to 1,000,000 cycles • Agency approvals Microswitches Applications Appliances Office equipment HVAC equipment High Power Tamper Switch Why TE: • SPST-NO • 21A @ 125/250 VAC, ¾ • .250 quick connect terminals • UL Recognized Applications • Used in furnaces to shut off power when a panel is removed. • Can be used as a tamper switch in any type of product. • Look for high current applications. • Similar switches are used in the appliance industry although the current is lower. This switch is too costly for the majority of appliance applications. High Power Tamper Switch Part Number • 147903-1 Pushbutton & Toggle Boots (Actuator Seal) Why TE: • Silicone rubber material • Superior quality to our competitor • Environmental Seal • Protect a non IP Rated Switch • Enhance to splash resistance • No Cure Date • Enhance Durability against multiple chemicals Applications • Beverage dispensers • Medical equipment AirCraft Tactile Knobs Toggle Pushbutton Micro Toggle Pushbutton Tactile Micro Toggle Toggle Toggle Rocker Tactile DIP Knobs Pushbutton AirCraft DIP Rocker SLIDE SLIDE Knobs SLIDE Pushbutton DIP