GEOSYNTHETICS V.K.PATIL BOMBAY TEXTILE RESEARCH ASSOCIATION L.B.S.MARG, GHATKOPAR (W),MUMBAI-400086. WEB : btraindia.com e-mail : btra@vsnl.com GEOTECH Geosynthetics Polymeric, planar products used with soil, rock or other geotechnical related materials as an integral part of a man-made project, structure or system GEO-TECHNICAL PRODUCTS: GEOTEXTILES GEONETS GEOGRIDS GEOMEMBRANES GEOCOMPOSITES Geosynthetic Clay Liner ( GCL ) Turf Reinforcement Mats (TRM) GEOFOAMS Rigid Cellular Polystyrene Geofoam Expanded Polystyrene (EPS) Geofoam DRAINS Geocomposite Pavement Panel Drains Vertical Strip Drains Prefabricated Vertical Drains ( PVD ) Erosion Control Blankets ( ECB ) Alternative Daily Covers (ADC) Prefabricated Bituminous Geomembranes (PBGM) GEO-TECHNICAL PRODUCTS: GEOTEXTILE : A flexible, permeable fabric used with foundation, soil, rock, earth, or other geotechnical engineering related material as an integral part of a man made project, structure, or system. GEONET: A netlike polymeric material formed from intersecting ribs integrally joined at the junctions used for drainage with foundation, soil, rock, earth or any other geotechnical-related material. GEOGRID: An open grid structure of polymeric material used primarily for tensile reinforcement. GEOMEMBRANE : An essentially impermeable membrane. GEOCOMPOSITE : A manufactured material using geotextiles, geogrids and/or geomembranes in laminated or composite form. GEOCELL: A three-dimensional structure filled with soil, thereby forming a mattress for increased stability when used with loose or compressible soils. Geosynthetic Clay Liner : Factory-manufactured hydraulic barriers consisting of a layer of bentonite clay or other very low permeability material supported by geotextiles and/or geomembranes and mechanically held together by needling, stitching or chemical adhesive. GEO-TECHNICAL PRODUCTS: Turf Reinforcement Mats (TRM) : cost effective and environmentally friendly alternative to hard armor erosion protection solutions such as concrete and riprap. UV and chemical resistant synthetic polyolefins are manufactured to create a flexible three-dimensional matrix. Seed and soil are held in place within the matrix. As the vegetation matures, roots and stems inter-twine with the matrix, creating a "Biotechnical Composite" that is permanently anchored to the soil greatly enhancing the turfs’ ability to withstand high shear stresses and flow velocities. GEOFOAMS : Rigid Cellular Polystyrene Geofoam: block or planar rigid cellular foam polymeric material used in geotechnical engineering applications Expanded Polystyrene (EPS) Geofoam : EPS geofoam is a lightweight, rigid foam plastic that is approximately 100 times lighter than most soil and at least 20 to 30 times lighter than other lightweight fill alternatives DRAINS Geocomposite Pavement Panel Drains Vertical Strip Drains Prefabricated Vertical Drains ( PVD ): A geotextiles constructed from specially conditioned geotextile fabrics and plastic cores used for consolidation of soil & ground improvement Erosion Control Blankets ( ECB ) : A temporary protective blanket laid on top of bare soil vulnerable to erosion, commonly made of mulch, wood fibre or synthetics. Alternative Daily Covers (ADC): A cover material other than earthen material placed on the surface of the active face of a municipal solid waste landfill at the end of each operating day to control vectors, fires, odors, blowing litter, and scavenging. Prefabricated Bituminous Geomembranes (PBGM) : A geotextile impregnated & coated with bituminous binder. RAW MATERIALS Fibers : Synthetic Polypropylene Polyester Polyamide Glass Polyethylene ( HDPE / LDPE ) PVC Natural Banana Coir Kenaf Jute MAJOR FIBRE PROPERTIES Polyester Polyamide Polypropylene Polyethylene Strength H M L L Elastic modulus H M L L Strain at failure M M H H Creep L M H H Unit weight H M L L Cost H M L L stabilized H M H H Unstabilized H M M L Alkalis L H H H Fungus, vermin M M M H Fuel M M L L Detergents H H H H Resistance to: U.V. light GEOTECHNICAL PRODUCTS GEOTEXTILE GEOCELL ALTERNATE DAILY COVERS GEOSYNTHETIC CLAY LINER PREFABRICATED VERTICAL DRAIN TURF REINFORCEMENT MAT EROSION CONTROL BLANKET GEOFOAM GEOCOMPOSITE GEOMAT GEOGRID GEONET Applications of Geosynthetics: •Soil separation •Landfill •Drainage •Filtration •Erosion control •Weed control •Earth reinforcement •Root barriers •Structure drainage •Railways •Unpaved roads , Paved roads and parking lots •Industrial yards •Septic systems •Recreational facilities •Landscaping •Pond liners •Sediment control •Flood control APPLICATION OF GEOSYNTHETICS Road Railway River / Sea Landfill Dam & Canal MANUFACTURING TECHNOLOGY FOR GEOTEXTILES Weaving Technology Warp Knitting Technology Multiaxial Technology Needle Punch Technology Spunbond Technology Spunlace Technology Stitchbond Technology Melt blown Technology WEAVING TECHNOLOGY WARP KNITTING TECHNOLOGY MULTIAXIAL TECHNOLOGY NEEDLE PUNCH TECHNOLOGY SPUNBOND TECHNOLOGY SPUNLACE TECHNOLOGY MELT BLOWN TECHNOLOGY STITCHBOND TECHNOLOGY MAJOR MANUFACTURERS OF GEOSYNTHETICS NONWOVENS SUPREME NONWOVENS Pvt. Ltd., VAPI JEEVAN PRODUCTS, NAVI MUMBAI HITKARI FIBRES, MAHARASHTRA SVM NONWOVENS ( CHARMINAR ) Pvt.Ltd., HYDRABAD POLYFELT GEOSYNTHETICS, HYDRABAD UNIPRODUCTS (I) Pvt. Ltd. HARYANA PACIFIC HARISH INDUSTRIES Ltd., GUJRAT OBEETEE TEXTILES, UTTARANCHAL KHOSLA PROFILES, MUMBAI TECHFAB INDIA Ltd., DAMAN AMBIKA POLYMERS, AHEMDABAD MAJOR MANUFACTURERS OF GEOSYNTHETICS WOVEN GEOTEXTILES / GEOGRIDS GARAWARE WALL ROPES Ltd, PUNE KUSUMGAR CORPORATES, MUMBAI TECHFAB INDIA Pvt. Ltd. SILVASSA Hi Tech Speciality Fabrics, Pvt. Ltd. Baroda POLYFELT GEOSYNTHETICS, HYDRABAD AMBIKA POLYMERS, Pvt. Ltd., AHEMDABAD STRATA GEOSYSTEMS (I) Pvt. Ltd., DAMAN SKAPS INDUSTRIES INDIA Pvt. Ltd., AHEMDABAD JAI CORP Ltd., SILVASA MACHINE MANUFACTURERS / SUPPLIERS Machines Manufacturers Agents Needle punching plant DILO, Germany Voltas Ltd Needle punching plant Oerlikon Neumag Oerlikon Neumag, Mumbai Needle punching plant Erko Trutzler ATE Enterprises, Mumbai Needle punching plant China Textile Machineries Knitting Karl Mayor ATE Enterprises, Mumbai Knitting LIBA ICC International Agencies, Mumbai Looms Sulzer Itma weaving, Mumbai Looms Dornier Dornier , Mumbai Coating machines Coaetma Cormatex, Mumbai, Deeco Marketing, Mumbai GROWTH RATES TO INDUSTRIAL TEXTILES 2004 – 2010 (IN %) Indutech Buildtech Geotech Packtech Agrotech Sporttech 30 25 20 15 10 5 00 2000 – 2004 % 2004 – 2010 %