Samo Gazvoda Technical Director, TECOS Slovenia

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:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
YOUR RELIABLE PARTNER IN DEVELOPMENT OF NEW
PRODUCTS, TOOLS AND TECHNOLOGIES
TECOS AS A SUPPORT
ENVIRONMENT TO R&D ORIENTED
PRODUCTION COMPANIES
Samo Gazvoda Technical Director, TECOS Slovenia
Togliatti, Russia, 17th October 2013
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
Who we are?
 Technology center for applied research and development in the
fields of toolmaking and production technologies
 Established in 1994
 17 employees, 1,2 MIO income (2012)
CELJE
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
Who we are?
 OUR VISION
To become the long-term strategic development partner of
production companies in Slovenia and the wider region.
Furthermore, to become a renowned European technological
centre in the areas of the development of new products,
moulds and technologies.
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
Who we are?
 non-profit institution
 our funding sources are services for the industry (~40%),
prototype production (~10%) and industry or public funded
R&D projects (~50%)
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
The beginnings
 Established in 1994
 Initiative was raised by the toolmakers, the main goal was to
help them on entering the high demanding western markets
(transition from the Yugoslavian markets)
 We received start-up funds of roughly 75.000 € from our cofounders
 our income is strictly earned on the market (roughly 50% from
the industry, the rest from public funded R&D projects) – no
government funding
 until 1997 only training and technology transfer
 in 1997 introduction of R&D dept., soon after investments into
Moldflow and PamStamp
 in 2006 investment into first injection moulding machines
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
What we do?
 engineering services:

turnkey projects in product development (from concept to
real prototype)

design optimisation & reducing of material costs

eliminating trial by error costs, reducing time to market
and production start up costs

troubleshooting and problem solving in production

dimensional inspection, 3D-scanning and reverse
engineering
 applied R&D in manufacturing technologies
 technology transfer
 specialised training, bespoke training on-demand
 networking activities
Slika 13: Meritve vzorca – barvna skala in GD&T (ETI GUM).
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
Structural
analyses
How we do it?
Designing &
3D modeling
Simulation of production
processes of plastic and
metal parts
Fluid flow modeling
3D scanning & reverse
engineering
II SOTA rotazilatigid-D3
rotazilatigid inčitodzerb inčitpo :piT

:)mm v erem esv( ajčombo anlireM
,03x25x56
,082x082x053
,031x041x571
,06x08x001
ni 046x046x008 ,044x044x005
51x82x53

mμ 2 :tsončnatan avijlgesoD

intsovijlčolokosiv 2
)kčot 4201 x 0821(

]mm[ 051 x 011 x 045 ~ :ejiznemiD

iremak-DCC
o
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
.II SOTA rotazilatigid-D3 :3 akilS
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
How we do it?
Testing and (prototype) production (thermoplasts,
thermosets, multi-component, LSR, MIM)
ni stroj ARBURG
UNDER 170 S 150 – 70
v 2011)
precizni brizgalni stroj za
ganje
termoplastov,
oplastov
in
prašnatih
st
alna grupa Babyplast
erialov (PIM)
na brizgalna enota za
stroj
KraussMaffei
KM
prt krmilni
sistem
na
dvokomponentnih
klasičnih brizganih
za sila: 15 t
iralna
ila: 6t
a teža izdelka (druge
e): 4 g
nih
izgalni stroj za brizganje
nih
lastov
Slika 8: Mobilna brizgalna grupa Babyplast 6/10.
na sila: 80 t
Slika 5: Brizgalni stroj ARBURG
ALLROUNDER 170 S 150 – 70.
uge
Slika 8: Mobilna brizgalna grupa Babyplast 6/10.
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
Position in the business environment
UNIVERSITIES,
BASIC RESEARCH
INDUSTRIAL
ASSOCIATIONS
engineering services, contract R&D, technology
transfer, training, joint infrastructure
INDUSTRY
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
Position in the suppy chain
Raw Material Manufacturer
Tier 3/4/5
Tier 2
Tier 1
OEM
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
International cooperation
 Cooperation with renowned European R&D centers
 R&D cooperation with OEMs
 Cooperation in EU R&D programmes and initiatives
medium to large scale R&D projects in larger consortiums (10-30
partners)
~ 300.000 EUR income (30%) on yearly basis
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
International cooperation
 Coordination of manufuture.si platform
The mission of Manufuture is in short to promote
manufacturing technologies to the EU commission
 Coordination of Slovenian activities on ISTMA (International
Special Tooling and Machining Association)
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
Applied R&D projects:


contract R&D (industry or public funded)
set-up of R&D projects
o
o

long term project 3-5 years (public funded)
mid term projects 1-3 years (public & industry funded)
consortium building
o
research institutes, universities, companies from Slovenia and
abroad

selection of appropriate national and EU funding
mechanisms for the projects (7th FP, EUREKA,
EUROSTARS, Manunet, Cornet, MNT-ERA.net, etc.)

preparation and submission of project proposals

coordination and execution of R&D projects

implementation of project results

dissemination activities within funded R&D projects
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
Internal research projects

Focused on polymer processing (injection moulding)
RESEARCH AREAS:
Courtesy of prlog.com
Courtesy of injection-moldings.com
Biodegradable materials
Metal Injection Moulding
Micro Injection Moulding
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
Networking activities

TECOS is also an industrial association with aprox. 80
members
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
Networking activities

ICIT&MPT – Biennial International Conference on Industrial
Tools and Material Processing Technologies
ICIT&MPT conferences have since 1997 attracted
more than 700 guests from 40 countries.
You are cordially invited to participate on ICIT&MPT 2014!
Visit tecos.si/icit for more information
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
:: www.tecos.si
:: info@tecos.si
:: cae@tecos.si
Thank you for your
attention!
QUESTIONS?
samo.gazvoda@tecos.si
+386 31 800 306
:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013
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