:: www.tecos.si :: info@tecos.si :: cae@tecos.si YOUR RELIABLE PARTNER IN DEVELOPMENT OF NEW PRODUCTS, TOOLS AND TECHNOLOGIES TECOS AS A SUPPORT ENVIRONMENT TO R&D ORIENTED PRODUCTION COMPANIES Samo Gazvoda Technical Director, TECOS Slovenia Togliatti, Russia, 17th October 2013 :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si Who we are? Technology center for applied research and development in the fields of toolmaking and production technologies Established in 1994 17 employees, 1,2 MIO income (2012) CELJE :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si Who we are? OUR VISION To become the long-term strategic development partner of production companies in Slovenia and the wider region. Furthermore, to become a renowned European technological centre in the areas of the development of new products, moulds and technologies. :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si Who we are? non-profit institution our funding sources are services for the industry (~40%), prototype production (~10%) and industry or public funded R&D projects (~50%) :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si The beginnings Established in 1994 Initiative was raised by the toolmakers, the main goal was to help them on entering the high demanding western markets (transition from the Yugoslavian markets) We received start-up funds of roughly 75.000 € from our cofounders our income is strictly earned on the market (roughly 50% from the industry, the rest from public funded R&D projects) – no government funding until 1997 only training and technology transfer in 1997 introduction of R&D dept., soon after investments into Moldflow and PamStamp in 2006 investment into first injection moulding machines :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si What we do? engineering services: turnkey projects in product development (from concept to real prototype) design optimisation & reducing of material costs eliminating trial by error costs, reducing time to market and production start up costs troubleshooting and problem solving in production dimensional inspection, 3D-scanning and reverse engineering applied R&D in manufacturing technologies technology transfer specialised training, bespoke training on-demand networking activities Slika 13: Meritve vzorca – barvna skala in GD&T (ETI GUM). :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si Structural analyses How we do it? Designing & 3D modeling Simulation of production processes of plastic and metal parts Fluid flow modeling 3D scanning & reverse engineering II SOTA rotazilatigid-D3 rotazilatigid inčitodzerb inčitpo :piT :)mm v erem esv( ajčombo anlireM ,03x25x56 ,082x082x053 ,031x041x571 ,06x08x001 ni 046x046x008 ,044x044x005 51x82x53 mμ 2 :tsončnatan avijlgesoD intsovijlčolokosiv 2 )kčot 4201 x 0821( ]mm[ 051 x 011 x 045 ~ :ejiznemiD iremak-DCC o :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 .II SOTA rotazilatigid-D3 :3 akilS :: www.tecos.si :: info@tecos.si :: cae@tecos.si How we do it? Testing and (prototype) production (thermoplasts, thermosets, multi-component, LSR, MIM) ni stroj ARBURG UNDER 170 S 150 – 70 v 2011) precizni brizgalni stroj za ganje termoplastov, oplastov in prašnatih st alna grupa Babyplast erialov (PIM) na brizgalna enota za stroj KraussMaffei KM prt krmilni sistem na dvokomponentnih klasičnih brizganih za sila: 15 t iralna ila: 6t a teža izdelka (druge e): 4 g nih izgalni stroj za brizganje nih lastov Slika 8: Mobilna brizgalna grupa Babyplast 6/10. na sila: 80 t Slika 5: Brizgalni stroj ARBURG ALLROUNDER 170 S 150 – 70. uge Slika 8: Mobilna brizgalna grupa Babyplast 6/10. :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si Position in the business environment UNIVERSITIES, BASIC RESEARCH INDUSTRIAL ASSOCIATIONS engineering services, contract R&D, technology transfer, training, joint infrastructure INDUSTRY :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si Position in the suppy chain Raw Material Manufacturer Tier 3/4/5 Tier 2 Tier 1 OEM :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si International cooperation Cooperation with renowned European R&D centers R&D cooperation with OEMs Cooperation in EU R&D programmes and initiatives medium to large scale R&D projects in larger consortiums (10-30 partners) ~ 300.000 EUR income (30%) on yearly basis :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si International cooperation Coordination of manufuture.si platform The mission of Manufuture is in short to promote manufacturing technologies to the EU commission Coordination of Slovenian activities on ISTMA (International Special Tooling and Machining Association) :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si Applied R&D projects: contract R&D (industry or public funded) set-up of R&D projects o o long term project 3-5 years (public funded) mid term projects 1-3 years (public & industry funded) consortium building o research institutes, universities, companies from Slovenia and abroad selection of appropriate national and EU funding mechanisms for the projects (7th FP, EUREKA, EUROSTARS, Manunet, Cornet, MNT-ERA.net, etc.) preparation and submission of project proposals coordination and execution of R&D projects implementation of project results dissemination activities within funded R&D projects :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si Internal research projects Focused on polymer processing (injection moulding) RESEARCH AREAS: Courtesy of prlog.com Courtesy of injection-moldings.com Biodegradable materials Metal Injection Moulding Micro Injection Moulding :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si Networking activities TECOS is also an industrial association with aprox. 80 members :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si Networking activities ICIT&MPT – Biennial International Conference on Industrial Tools and Material Processing Technologies ICIT&MPT conferences have since 1997 attracted more than 700 guests from 40 countries. You are cordially invited to participate on ICIT&MPT 2014! Visit tecos.si/icit for more information :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013 :: www.tecos.si :: info@tecos.si :: cae@tecos.si Thank you for your attention! QUESTIONS? samo.gazvoda@tecos.si +386 31 800 306 :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013