Tool Vending Machines
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GÜHRING INTERNATIONAL:
- World-wide Gühring quality standard thanks
43 Subsidiaries
43 sales companies
to Gühring universal grinding machines (own
25 Dealers
development)
25 sales & marketing partners
31 Production plants
- Technical support from internationally active
31 production plants
specialists (i.e. component management)
GÜHRINGtoolINTERNATIONAL:
36 Service Centres
36 service centres
- Quick response times thanks to global
network of sales and production centres
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The Management Board
Dietmar Pfränger
Dr. Jörg Gühring
Oliver Gühring
Bernd Schatz
Executive Board
Sole proprietor
Executive Board
Executive Board
Technology, Production and Procurement
Chairman of Executive Board
Sales and Marketing
Finance and Administration
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Gühring – Business Divisions
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Tools
Carbides
Service
Machines
and
Equipment
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Business Division Services – Departments
Business Division Services
Tool Maintenance
Tool Vending Machine
Tool Management
Regrinding
• Stand-Alone Solution
• Installation within Logistic
Tool Management Projects
• Software GTMS
De-coating / Recoating
Sub-contract Coating
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Tool Management Projects
of different sizes, up to
the full responsibility for
customer´s complete
Tool Management System
Cost Driver in Tool Procurement
Ordering Costs
(Conducted orders by ERP System, accounting,
handling all suppliers, etc.)
Personnel Cost
(Purchasing dep., receiving area, incoming
inspection, Warehouse, etc.)
Reduction in tied capital
(Tied up capital for tools and equipment)
Tool Costs
Ordering Costs
Personnel Costs
Tied Capital
Stock Value
Reduction in stock value
(Amortization for obsolete tools)
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Gühring Tool Management Software - GTMS
Identification
Cost allocation according to 3 cost criteria
Tool selection
Characteristics of the Gühring Tool Management Software:
 Identification by PIN, Employee ID-Card, Rfid Chip or finger print
 Intuitional operator guidance in the software
 Software available in different languages: German, English, French, Italian, Dutch, Polish, Danish,
Hungarian, Czech, Spanish, Portuguese, Korean, Chinese (traditional)
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Software – Gühring Tool Management Software - GTMS
• Each tool movement is stored in the database
• Cost allocation due to cost hierarchy with three levels e.g. product, machine line, operation
• New and reground tools are handled separately
• Consumption analysis according established cost hierarchy also in combination with further features, e.g.
user, supplier, time period or tool
• ABC-Analysis with user defined class sizes
• Supervision of minimal stock level
• Management of regrinding orders
Booking summary
Example for CCP Analysis
Tool Performance Analysis
Tool Life Analysis
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Top 10 Analysis per Costs
Software – Registration with PIN-Code
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Software – Selection Menu
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Software – Cost allocation according to 3 cost criteria
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Software – Tool Selection
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Software – Booking Summary
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Software – ABC-Analysis
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Hardware – Product Range
Fully Automatic System
-TM Vending Machine-
• 24 hour availability
• For customer with high production volume
(serial production)
• Motorized drawers and spirals
• 100% control of stored tools
• Individual analysis functions
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09-01-223
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Semi Automatic System
-ECO-
• 24 hour availability
• Economically priced
• For customer with small business
(small batch series)
• Monitoring tool consumption
• Individual analysis functions
Hardware – Semi automatic system – ECO
Different compartment sets available
ECO – Basic unit
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09-01-224
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Channel set
Partitions
Lockable
compartments
Box inserts
Non-slip mat
Tool holders
Hardware – Dimensions of Semi Automatic System – ECO
ECO Basic Unit
with Terminal
ECO Extension Unit
Different drawer height available:
75 mm/100 mm/125 mm/150 mm/200 mm/250 mm/300 mm
Effective height of drawer = height of drawer (value above) – 15mm
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Side view with
opened drawer
Hardware – Lockable Compartments for Semi Automatic System – ECO
Number
of Compartments
Inside dimensions
width x depth
32
96 mm x 112 mm*
24
96 mm x 162 mm
24
129 mm x 112 mm
18
129 mm x 162 mm
16
96 mm x 262 mm
16
192 mm x 112 mm*
15
155 mm x 162 mm
12
129 mm x 262 mm
10
155 mm x 262 mm*
8
192 mm x 262 mm*
* Only for drawer with height 100mm
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Hardware – Fully Automatic System – TM Vending Machine
Motorized drawer
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Unit with spirals
Hardware – Dimensions of Fully Automatic System – TM Vending Machine
Basic unit
Terminal with
2 x rows with drawer
Extension unit with
2 x rows with drawer
Extension unit with
big cabinet door for
restocking of
60/70/80 spirals
Extension unit with
6 spiral drawer for
multi supplier capability
Side view of
TM vending machine
Dimension of motorized drawer:
• Width: 200 mm; Depth: 460 mm
• Effective height of drawer: 40 mm/65 mm/90 mm/140 mm/190 mm)
Spiral unit:
• Versions with 60/70/80 spirals available
• Spirals with different winding available
12 mm /18 mm /25 mm /31 mm /40 mm /53 mm /80 mm (thread)
• Number of stockyard/each spiral
30 pcs. /24 pcs. /18 pcs. /15 pcs. /12 pcs. /9 pcs. /6 pcs. number of stockyard
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Customer's Benefits by using Gühring Tool Vending Machine
• Transparency of costs due to clear cost assignment
• Cost assignment is “automatically” done during tool draw
• High transparency of stock
• Automatic notification on reaching a defined minimum stock
• Reports in different kinds possible (e.g. cost centre, time period, consumption of
certain tools)
• 24 h supply of the production
• Use as a consignment stock possible, because drawers can be clearly assigned
to different suppliers (Multi Supplier Capability)
• Suppliers can get access to their inventory via internet
• Data of database can be made available for the use in other IT-systems (TDM, SAP)
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References
More than 500 different installations worldwide!
Alois Berger,
Memmingen, Automotive
Trumpf Werkzeugmaschinen,
Hettingen
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Fertigungstechnik
Nord, Gadebusch,
North Gear Corporation,
Getriebefertigung
Wisconsin USA
John Deere, Mannheim
Continental (ehemals VW Mechatronic)
Stollberg, Pumpedüse
Thank you for your Attention
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Fully Automatic System – TM Vending Machine: Spiral Unit
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Fully Automatic System – TM Vending Machine: Motorized Drawers
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Booking Summary
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Example for CPP Analysis
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TOP 10 Tool Cost Items (Example)
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Example for Tool Life Analysis
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Tool Performance Analysis
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